service INFINITI M35 2006 Factory Workshop Manual

AT-260
ON-VEHICLE SERVICE
Revision: 2006 January2006 M35/M45
Rear Oil Seal (VQ35DE Models Only)NCS001QV
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft. Refer to PR-8, "Removal and
Installation" .
2. Remove transfer assembly from A/T assembly (AWD models).
Refer to TF-44, "
Removal and Installation" .
3. Remove rear oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (AWD models).
Installation
CAUTION:
After completing installation, check for A/T fluid leakage and A/T fluid level. Refer to AT- 1 3 , "
Checking
A/T Fluid" .
1. As shown in the figure, use the drift to drive rear oil seal into rear
extension assembly (2WD models) or adapter case assembly
(AWD models) until it is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install transfer assembly to A/T assembly (AWD models). Refer
to TF-44, "
Removal and Installation" .
3. Install rear propeller shaft. Refer to PR-8, "
Removal and Installa-
tion" .
SCIA5410E
SCIA5411E

ON-VEHICLE SERVICE
AT-261
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2006 January2006 M35/M45
Revolution Sensor Components (2WD Models Only)NCS001QW
REMOVAL AND INSTALLATION
Components
VQ35DE models
SCIA7075E
1. Rear extension 2. A/T 3. Revolution sensor
4. Oil pan gasket 5. Oil pan 6. Oil pan mounting bolt
7. Drain plug gasket 8. Drain plug 9. Self-sealing bolt
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbols for others.
*:Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "Recommended Chemical Products and Sealants"
.

AT-262
ON-VEHICLE SERVICE
Revision: 2006 January2006 M35/M45
VK45DE models
Removal
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain plug.
3. Remove exhaust front tube and center muffler with power tool. Refer to EX-5, "
Removal and Installation"
4. Remove rear propeller shaft. Refer to PR-8, "Removal and Installation" .
5. Remove control rod. Refer to AT-226, "
Control Rod Removal and Installation" .
6. Remove oil pan and oil pan gasket.
SCIA7076E
1. Output shaft & companion flange complement 2. A/T 3. Revolution sensor
4. Oil pan gasket 5. Oil pan 6. Oil pan mounting bolt
7. Drain plug gasket 8. Drain plug 9. Self-sealing bolt
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbols for others.
*:Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "Recommended Chemical Products and Sealants"
.
SCIA2308E

ON-VEHICLE SERVICE
AT-263
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2006 January2006 M35/M45
7. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 4 , "
A/T Fluid Cooler Cleaning" .
8. Support A/T assembly with a transmission jack.
CAUTION:
When setting transmission jack, place wooden blocks to
prevent from damaging control valve with TCM and trans-
mission case.
9. Remove rear engine mounting member with power tool. Refer to AT-271, "
Removal and Installation (2WD
Models)" .
10. Remove rear extension assembly (VQ35DE models) or output shaft & companion flange complement
(VK45DE models) according to the following procedures.
a.VQ35DE models
i. Remove tightening bolts for rear extension assembly and trans-
mission case.
ii. Tap rear extension assembly with a soft hammer.
iii. Remove rear extension assembly from transmission case. (With
needle bearing.)
SCIA5199E
SCIA6941E
SCIA3432E
SCIA3431E

AT-264
ON-VEHICLE SERVICE
Revision: 2006 January2006 M35/M45
b.VK45DE models
i. Remove tightening bolts (1) for output shaft & companion flange
complement and transmission case.
: Bolt (10)
Self-sealing bolts (2)
ii. Tap output shaft & companion flange complement with a soft
hammer.
iii. Remove output shaft & companion flange complement from
transmission case
11. Disconnect revolution sensor connector.
CAUTION:
Be careful not to damage connector
SCIA6943E
SCIA5687E
SCIA5688E
SCIA7524E

ON-VEHICLE SERVICE
AT-265
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2006 January2006 M35/M45
12. Straighten terminal clip to free revolution sensor harness.
13. Remove revolution sensor from transmission case.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
Installation
CAUTION:
After completing installation, check A/T fluid leakage, A/T fluid level and A/T position. Refer to AT- 1 3 ,
"Checking A/T Fluid" , AT- 2 2 8 , "Checking of A/T Position" .
1. Install revolution sensor in transmission case. Tighten a neces-
sary bolt for revolution sensor with specified torque. Refer to AT-
261, "REMOVAL AND INSTALLATION" .
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
2. Connect revolution sensor connector.
SCIA7525E
SCIA3997E
SCIA3997E
SCIA7524E

AT-266
ON-VEHICLE SERVICE
Revision: 2006 January2006 M35/M45
3. Securely fasten revolution sensor harness with clip.
4. Install rear extension assembly (VQ35DE models) or output shaft & companion flange complement
(VK45DE models) according to the following procedures.
a.VQ35DE models
i. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-48, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from transmission case and rear extension assembly
mounting surfaces.
ii. Install rear extension assembly to transmission case. (With nee-
dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pole and
the parking actuator support when assembling the rear
extension assembly.
iii. Tighten rear extension assembly bolts to the specified torque.
Refer to AT-261, "
REMOVAL AND INSTALLATION" .
CAUTION:
Do not reuse self-sealing bolts.
b.VK45DE models
SCIA7525E
SCIA5212E
SCIA3431E
SCIA6941E

ON-VEHICLE SERVICE
AT-267
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2006 January2006 M35/M45
i. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-48, "
Recommended Chemical Prod-
ucts and Sealants" .) to output shaft & companion flange com-
plement as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and output shaft & companion
flange complement mounting surfaces.
ii. Install output shaft & companion flange complement to transmis-
sion case.
iii. Tighten output shaft & companion flange complement bolts (1)
to the specified torque. Refer to AT- 2 6 1 , "
REMOVAL AND
INSTALLATION" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (2).
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
5. Install rear engine mounting member. Refer to AT-271, "
Removal and Installation (2WD Models)" .
6. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
SCIA5212E
SCIA5688E
SCIA6943E
SCIA2308E

AT-268
ON-VEHICLE SERVICE
Revision: 2006 January2006 M35/M45
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Tighten necessary oil pan mounting bolts with specified torque.
Refer to AT-261, "
REMOVAL AND INSTALLATION" .
CAUTION:
Do not reuse oil pan mounting bolts.
7. Install drain plug to oil pan. Tighten a necessary drain plug with
specified torque. Refer to AT- 2 6 1 , "
REMOVAL AND INSTALLA-
TION" .
CAUTION:
Do not reuse drain plug gasket.
8. Install control rod. Refer to AT-226, "
Control Rod Removal and Installation" .
9. Install rear propeller shaft. Refer to PR-8, "
Removal and Installation" .
10. Install exhaust front tube and center muffler. Refer to EX-5, "
Removal and Installation" .
11. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
12. Connect the battery cable to the negative terminal.
SCIA4113E

DISASSEMBLY
AT-313
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2006 January2006 M35/M45
53. Remove needle bearing from drum support edge surface.
54. Remove reverse brake piston from transmission case with com-
pressed air. Refer to AT-292, "
Oil Channel" .
CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.
55. Remove D-rings from reverse brake piston.
56. Use a pin punch [4 mm (0.16 in) dia. commercial service tool] to
knock out retaining pin.
SCIA2796E
SCIA5047E
SCIA6330E
SCIA2328E