fuel INFINITI QX4 2001 Factory Service Manual

IIf P0440, P1440 and P1447 are not displayed on the screen,
go to the following step.
10) Select ªMODE 1º with GST.
IIf SRT of EVAP system is set, the result will be OK.
IIf SRT of EVAP system is not set, go to step 6.
Diagnostic ProcedureNBEC0220
1 CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch ªOFFº.
2. Check for genuine NISSAN fuel filler cap design.
SEF915U
OK or NG
OK©GO TO 2.
NG©Replace with genuine NISSAN fuel filler cap.
2 CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK©GO TO 3.
NG©IOpen fuel filler cap, then clean cap and fuel filler neck threads using air blower.
IRetighten until ratcheting sound is heard.
3 CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK©GO TO 5.
NG©GO TO 4.
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DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
DTC Confirmation Procedure (Cont'd)
EC-355

4 CHECK FUEL TANK VACUUM RELIEF VALVE
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
SEF427N
SEF943S
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi)
Vacuum:
þ6.0 to þ3.3 kPa (þ0.061 to þ0.034 kg/cm
2, þ0.87 to þ0.48 psi)
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
OK©GO TO 5.
NG©Replace fuel filler cap with a genuine one.
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-356

18 CHECK ABSOLUTE PRESSURE SENSOR
1. Remove absolute pressure sensor with its harness connector connected.
SEF961Y
2. Remove hose from absolute pressure sensor.
3. Install a vacuum pump to absolute pressure sensor.
4. Turn ignition switch ªONº and check output voltage between ECM terminal 80 and engine ground under the following
conditions.
SEF300XA
CAUTION:
IAlways calibrate the vacuum pump gauge when using it.
IDo not apply below þ93.3 kPa (±700 mmHg, ±27.56 inHg) or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG
OK©GO TO 19.
NG©Replace absolute pressure sensor.
19 CHECK FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between fuel level sensor unit and fuel pump terminals 1 and 2 by heating with hot water or heat gun
as shown in the figure.
SEF974Y
OK or NG
OK©GO TO 20.
NG©Replace fuel level sensor unit.
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-364

20 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor with its harness connector connected.
CAUTION:
INever apply force to the air hole protector of the sensor if equipped.
SEF799W
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ªONº.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION:
IAlways calibrate the vacuum pump gauge when using it.
IDo not apply below þ20 kPa (þ150 mmHg, þ5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
5. Check input voltage between ECM terminal 84 and ground.
SEF342X
CAUTION:
IDiscard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5m
(19.7in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK©GO TO 21.
NG©Replace EVAP control system pressure sensor.
21 CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to ªEvaporative Emission Systemº, EC-32.
OK or NG
OK©GO TO 22.
NG©Repair or reconnect the hose.
22 CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
©GO TO 23.
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DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-365

23 CHECK FUEL LEVEL SENSOR
Refer to EL-108, ªFuel Level Sensor Unit Checkº.
OK or NG
OK©GO TO 24.
NG©Replace fuel level sensor unit.
24 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
©INSPECTION END
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-366

DescriptionNBEC0221SYSTEM DESCRIPTIONNBEC0221S01
Sensor Input Signal to ECMECM
functionActuator
Crankshaft position sensor (POS) Engine speed (POS signal)
EVAP can-
ister purge
flow controlEVAP canister purge volume
control solenoid valve Crankshaft position sensor (REF) Engine speed (REF signal)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Throttle position switch Closed throttle position
Heated oxygen sensor 1 (front)Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Vehicle speed sensor Vehicle speed
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
COMPONENT DESCRIPTIONNBEC0221S02The EVAP canister purge volume control solenoid valve uses a
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve.
CONSULT-II Reference Value in Data Monitor
Mode
NBEC0222Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/VIEngine: After warming up
IAir conditioner switch ªOFFº
IShift lever: ªNº
INo-loadIdle (Vehicle stopped) 0%
2,000 rpm Ð
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DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT)
Description
EC-367

SEF194Y
SEF340X
WITH CONSULT-IINBEC0239S011) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch ªOFFº and wait at least 10 seconds.
3) Turn ignition switch ªONº.
4) Select ªDATA MONITORº mode with CONSULT-II.
5) Make sure that ªFUEL T/TEMP SEº is more than 0ÉC (32ÉF).
6) Start engine and wait at least 20 seconds.
7) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-385.
WITH GSTNBEC0239S021) Start engine and warm it up to normal operating temperature.
2) Check that voltage between ECM terminal 92 (Fuel tank tem-
perature sensor signal) and ground is less than 4.2V.
3) Turn ignition switch ªOFFº and wait at least 10 seconds.
4) Start engine and wait at least 20 seconds.
5) Select ªMODE 7º with GST.
6) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-385.
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DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR
DTC Confirmation Procedure (Cont'd)
EC-383

On Board Diagnosis LogicNBEC0644NOTE:
If DTC P0455 is displayed with P1448, perform trouble diagno-
sis for DTC P1448 first. (See EC-573.)
This diagnosis detects a very large leak (fuel filler cap fell off etc.)
in EVAP system between the fuel tank and EVAP canister purge
volume control solenoid valve.
SEF373Z
Malfunction is detected when EVAP control system has a very large
leak such as fuel filler cap fell off, EVAP control system does not
operate properly.
CAUTION:
IUse only a genuine NISSAN fuel filler cap as a replace-
ment. If an incorrect fuel filler cap is used, the MIL may
come on.
IIf the fuel filler cap is not tightened properly, the MIL may
come on.
IUse only a genuine NISSAN rubber tube as a replacement.
Possible CauseNBEC0645IFuel filler cap remains open or fails to close.
IIncorrect fuel tank vacuum relief valve
IIncorrect fuel filler cap used
IForeign matter caught in fuel filler cap.
ILeak is in line between intake manifold and EVAP canister
purge volume control solenoid valve.
IForeign matter caught in EVAP canister vent control valve.
IEVAP canister or fuel tank leaks
IEVAP purge line (pipe and rubber tube) leaks
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)
On Board Diagnosis Logic
EC-394

IEVAP purge line rubber tube bent.
IBlocked or bent rubber tube to EVAP control system pressure
sensor
ILoose or disconnected rubber tube
IEVAP canister vent control valve and the circuit
IEVAP canister purge volume control solenoid valve and the
circuit
IAbsolute pressure sensor
IFuel tank temperature sensor
IO-ring of EVAP canister vent control valve is missing or dam-
aged.
IEVAP control system pressure sensor
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DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)
Possible Cause (Cont'd)
EC-395

SEF565X
DTC Confirmation ProcedureNBEC0646
SEF566X
SEF874X
SEF567X
CAUTION:
Never remove fuel filler cap during the DTC Confirmation Pro-
cedure.
NOTE:
IIf DTC P0455 is displayed with P1448, perform trouble
diagnosis for DTC P1448 first. (See EC-573.)
IMake sure that EVAP hoses are connected to EVAP canis-
ter purge volume control solenoid valve properly.
IIf ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
10 seconds before conducting the next test.
TESTING CONDITION:
IPerform ªDTC WORK SUPPORTº when the fuel level is
between 1/4 to 3/4 full and vehicle is placed on flat level
surface.
IOpen engine hood before conducting the following proce-
dures.
WITH CONSULT-IINBEC0646S011) Tighten fuel filler cap securely until ratcheting sound is heard.
2) Turn ignition switch ªONº.
3) Turn ignition switch ªOFFº and wait at least 10 seconds.
4) Turn ignition switch ªONº and select ªDATA MONITORº mode
with CONSULT-II.
5) Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70ÉC (32 - 158ÉF)
INT/A TEMP SE: 0 - 60ÉC (32 - 140ÉF)
6) Select ªEVAP SML LEAK P0440/P1440º of ªEVAPORATIVE
SYSTEMº in ªDTC WORK SUPPORTº mode with CONSULT-
II.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range dis-
played on the CONSULT-II screen, go to ªBasic Inspectionº,
EC-101.
7) Make sure that ªOKº is displayed.
If ªNGº is displayed, select ªSELF-DIAG RESULTSº mode and
make sure that ªEVAP GROSS LEAK [P0455]º is displayed. If
it is displayed, refer to ªDiagnostic Procedureº, EC-397.
If P0440 is displayed, perform ªDiagnostic Procedureº for DTC
P0440.
WITH GSTNBEC0646S02NOTE:
Be sure to read the explanation of ªDriving Patternº on EC-66
before driving vehicle.
1) Start engine.
2) Drive vehicle according to ªDriving Patternº, EC-66.
3) Stop vehicle.
4) Select ªMODE 1º with GST.
IIf SRT of EVAP system is not set yet, go to the following step.
IIf SRT of EVAP system is set, the result will be OK.
5) Turn ignition switch ªOFFº and wait at least 10 seconds.
6) Start engine.
It is not necessary to cool engine down before driving.
7) Drive vehicle again according to the ªDriving Patternº, EC-66.
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)
DTC Confirmation Procedure
EC-396