fuel INFINITI QX4 2001 Factory Service Manual

4 CHECK FUEL TANK VACUUM RELIEF VALVE
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
SEF427N
SEF943S
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi)
Vacuum:
þ6.0 to þ3.3 kPa (þ0.061 to þ0.034 kg/cm
2, þ0.87 to þ0.48 psi)
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
OK©GO TO 5.
NG©Replace fuel filler cap with a genuine one.
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-530

18 CHECK ABSOLUTE PRESSURE SENSOR
1. Remove absolute pressure sensor with its harness connector connected.
SEF961Y
2. Remove hose from absolute pressure sensor.
3. Install a vacuum pump to absolute pressure sensor.
4. Turn ignition switch ªONº and check output voltage between ECM terminal 80 and engine ground under the following
conditions.
SEF300XA
CAUTION:
IAlways calibrate the vacuum pump gauge when using it.
IDo not apply below þ93.3 kPa (±700 mmHg, ±27.56 inHg) or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG
OK©GO TO 19.
NG©Replace absolute pressure sensor.
19 CHECK FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between fuel level sensor unit and fuel pump terminals 1 and 2 by heating with hot water or heat gun
as shown in the figure.
SEF974Y
OK or NG
OK©GO TO 20.
NG©Replace fuel level sensor unit.
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-538

20 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor with its harness connector connected.
CAUTION:
INever apply force to the air hole protector of the sensor if equipped.
SEF799W
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ªONº.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION:
IAlways calibrate the vacuum pump gauge when using it.
IDo not apply below þ20 kPa (þ150 mmHg, þ5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
5. Check input voltage between ECM terminal 84 and ground.
SEF342X
CAUTION:
IDiscard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5m
(19.7in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK©GO TO 21.
NG©Replace EVAP control system pressure sensor.
21 CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to ªEvaporative Emission Systemº, EC-32.
OK or NG
OK©GO TO 22.
NG©Repair or reconnect the hose.
22 CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
©GO TO 23.
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DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-539

23 CHECK FUEL LEVEL SENSOR
Refer to EL-108, ªFuel Level Sensor Unit Checkº.
OK or NG
OK©GO TO 24.
NG©Replace fuel level sensor unit.
24 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
©INSPECTION END
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-540

DescriptionNBEC0319SYSTEM DESCRIPTIONNBEC0319S01
Sensor Input Signal to ECMECM
functionActuator
Crankshaft position sensor (POS) Engine speed (POS signal)
EVAP can-
ister purge
flow controlEVAP canister purge volume
control solenoid valve Crankshaft position sensor (REF) Engine speed (REF signal)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Throttle position switch Closed throttle position
Heated oxygen sensorsDensity of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Vehicle speed sensor Vehicle speed
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
COMPONENT DESCRIPTIONNBEC0319S02The EVAP canister purge volume control solenoid valve uses a
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve.
CONSULT-II Reference Value in Data Monitor
Mode
NBEC0320Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/VIEngine: After warming up
IAir conditioner switch ªOFFº
IShift lever: ªNº
INo-loadIdle (Vehicle stopped) 0%
2,000 rpm Ð
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DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Description
EC-541

IEVAP canister vent control valve
SEF207Y
SEF208Y
SEF238Y
DTC Confirmation ProcedureNBEC0335CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 10 seconds
before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5ÉC (41ÉF) or more.
WITH CONSULT-IINBEC0335S011) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch ªOFFº and wait at least 10 seconds.
3) Start engine and let it idle for at least 70 seconds.
4) Select ªPURG FLOW P1447º of ªEVAPORATIVE SYSTEMº in
ªDTC CONFIRMATIONº mode with CONSULT-II.
5) Touch ªSTARTº.
If ªCOMPLETEDº is displayed, go to step 7.
6) When the following conditions are met, ªTESTINGº will be dis-
played on the CONSULT-II screen. Maintain the conditions
continuously until ªTESTINGº changes to ªCOMPLETEDº. (It
will take at least 35 seconds.)
Selector lever Suitable position
Vehicle speed 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 10 msec
Engine coolant temperature More than 70ÉC (158ÉF)
If ªTESTINGº is not changed for a long time, retry from
step 2.
7) Make sure that ªOKº is displayed after touching ªSELF-DIAG
RESULTSº. If ªNGº is displayed, refer to ªDiagnostic
Procedureº, EC-564.
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING
Possible Cause (Cont'd)
EC-562

Possible CauseNBEC0591IEVAP canister vent control valve
IEVAP control system pressure sensor and circuit
IBlocked rubber tube to EVAP canister vent control valve
IWater separator
IEVAP canister is saturated with water.
IVacuum cut valve
DTC Confirmation ProcedureNBEC0342NOTE:
IIf DTC P1448 is displayed with P0440 or P1440, perform
trouble diagnosis for DTC P1448 first.
IIf ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
10 seconds before conducting the next test.
SEF565X
SEF566X
SEF567X
WITH CONSULT-IINBEC0342S01TESTING CONDITION:
IPerform ªDTC WORK SUPPORTº when the fuel level is
between 1/4 to 3/4 full and vehicle is placed on flat level
surface.
IOpen engine hood before conducting the following proce-
dure.
1) Turn ignition switch ªONº.
2) Turn ignition switch ªOFFº and wait at least 10 seconds.
3) Turn ignition switch ªONº and select ªDATA MONITORº mode
with CONSULT-II.
4) Make sure that the following conditions are met.
COOLAN TEMP/S 0 - 70ÉC (32 - 158ÉF)
INT/A TEMP SE 0 - 30ÉC (32 - 86ÉF)
5) Select ªEVAP SML LEAK P0440/P1440º of ªEVAPORATIVE
SYSTEMº in ªDTC WORK SUPPORTº mode with CONSULT-
II.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range
displayed on the CONSULT-II screen, go to ªBasic Inspectionº,
EC-101.
6) Make sure that ªOKº is displayed.
If ªNGº is displayed, go to the following step.
NOTE:
Make sure that EVAP hoses are connected to EVAP canister
purge volume control solenoid valve properly.
7) Stop engine and wait at least 10 seconds, then turn ªONº.
8) Disconnect hose from water separator.
9) Select ªVENT CONTROL/Vº of ªACTIVE TESTº mode with
CONSULT-II.
10) Touch ªONº and ªOFFº alternately.
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (OPEN)
Possible Cause
EC-574

SEF018S
Component DescriptionNBEC0632The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal
to the ECM.
It consists of two parts, one is mechanical float and the other side
is variable resistor. Fuel level sensor output voltage changes
depending on the movement of the fuel mechanical float.
On Board Diagnostic LogicNBEC0633ECM receives two signals from the fuel level sensor.
One is fuel level sensor power supply circuit, and the other is fuel
level sensor ground circuit.
This diagnosis indicates the latter to detect open circuit malfunc-
tion. Malfunction is detected when a high voltage from the sensor
is sent to ECM.
Possible CauseNBEC0634IFuel level sensor circuit
(The fuel level sensor circuit is open or shorted.)
DTC Confirmation ProcedureNBEC0635NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 10 seconds
before conducting the next test.
SEF195Y
WITH CONSULT-IINBEC0635S011) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-584.
WITH GSTNBEC0635S02Follow the procedure ªWITH CONSULT-IIº above.
DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL)
Component Description
EC-582

Wiring DiagramNBEC0640
MEC985C
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DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL)
Wiring Diagram
EC-583

Diagnostic Procedure=NBEC0641
1 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 59 and body ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 DETECT MALFUNCTIONING PART
1. Check the following.
IHarness connectors F27, M94
IHarness connectors M2, B1
IHarness for open between ECM and body ground
©Replace open circuit or short to power in harness or connectors.
3 CHECK FUEL LEVEL SENSOR
Refer to EL-108, ªFuel Level Sensor Unit Checkº.
OK or NG
OK©GO TO 4.
NG©Replace fuel level sensor unit.
4 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
OK or NG
©INSPECTION END
DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL)
Diagnostic Procedure
EC-584