engine INFINITI QX4 2001 Factory Service Manual

Diagnostic ProcedureNBEC0297
1 RETIGHTEN GROUND SCERWS
1. Turn ignition switch ªOFFº.
2. Loosen and retighten engine ground screws.
SEF959Y
©GO TO 2.
2 CHECK CKPS (POS) POWER SUPPLY CIRCUIT
1. Disconnect harness connectors E132, E135.
SEF978Y
2. Check voltage between harness connector E135 terminal 6 and ground with CONSULT-II or tester.
SEF979Y
3. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 4.
NG©GO TO 3.
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DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG)
Diagnostic Procedure
EC-521

3 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E132, E135
IHarness for open or short between ECM and crankshaft position sensor (POS)
IHarness for open or short between ECM relay and crankshaft position sensor (POS)
©Repair open circuit or short to ground or short to power in harness or connectors.
4 CHECK CKPS (POS) GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between harness connector E135 terminal 1 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to power.
OK or NG
OK©GO TO 6.
NG©GO TO 5.
5 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E132, E135
IHarness connectors E116, M114
IHarness connectors M32, F23
IHarness for open between ECM and crankshaft position sensor (POS)
©Repair open circuit or short to power in harness or connectors.
6 CHECK CKPS (POS) INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 85 and harness connector F23 terminal 16. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 8.
NG©Repair open circuit or short to ground or short to power in harness or connectors.
7 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E132, E135
IHarness connectors E116, M114
IHarness connectors M32, F23
IHarness for open or short between ECM and crankshaft position sensor (POS)
©Repair open circuit or short to ground or short to power in harness or connectors.
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG)
Diagnostic Procedure (Cont'd)
EC-522

10 CHECK CRANKSHAFT POSITION SENSOR (POS)
1. Disconnect crankshaft position sensor (POS) harness connector.
2. Loosen the fixing bolt of the sensor.
3. Remove the sensor.
4. Visually check the sensor for chipping.
SEF981Y
OK or NG
OK©GO TO 11.
NG©Replace crankshaft position sensor (POS).
11 CHECK CRANKSHAFT POSITION SENSOR (POS)-II
1. Reconnect harness connectors disconnected.
2. Turn ignition switch ON.
3. Check voltage between ECM terminal 85 and ground by briefly touching the sensor core with a flat-bladed screwdriver.
SEF343Z
OK or NG
OK©GO TO 12.
NG©Replace crankshaft position sensor (POS).
12 CHECK CKPS (POS) SHIELD CIRCUIT FOR OPEN AND SHORT
1. Disconnect harness connectors E132, E135.
2. Check harness continuity between harness connector E135 terminal 2 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK©GO TO 14.
NG©GO TO 13.
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG)
Diagnostic Procedure (Cont'd)
EC-524

13 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E132, E135
IHarness connectors E116, M114
IHarness connectors M32, F23
IHarness for open between harness connector E135 and engine ground
©Repair open circuit or short to power in harness or connectors.
14 CHECK GEAR TOOTH
Visually check for chipping signal plate (flywheel or drive plate) gear tooth (cog).
OK or NG
OK©GO TO 15.
NG©Replace the signal plate (flywheel or drive plate).
15 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
©INSPECTION END
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DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG)
Diagnostic Procedure (Cont'd)
EC-525

IEVAP purge line rubber tube bent.
IBlocked or bent rubber tube to EVAP control system pressure
sensor
ILoose or disconnected rubber tube
IEVAP canister vent control valve and the circuit
IEVAP canister purge volume control solenoid valve
IAbsolute pressure sensor
IFuel tank temperature sensor
IO-ring of EVAP canister vent control valve is missing or dam-
aged.
IWater separator
IEVAP canister is saturated with water.
IFuel level sensor and the circuit
IEVAP control system pressure sensor
SEF881X
SEF882X
SEF883X
DTC Confirmation ProcedureNBEC0317CAUTION:
Never remove fuel filler cap during the DTC confirmation pro-
cedure.
NOTE:
IIf DTC P1441 is displayed with P0440, perform TROUBLE
DIAGNOSIS FOR DTC P1441 first.
IIf ªDIAGNOSTIC TROUBLE CODE CONFIRMATION PRO-
CEDUREº has been previously conducted, always turn
ignition switch ªOFFº and wait at least 5 seconds before
conducting the next test.
IAfter repair, make sure that the hoses and clips are
installed properly.
TESTING CONDITION:
IOpen engine hood before conducting following proce-
dure.
IIf any of following condition is met just before the DTC
confirmation procedure, leave the vehicle for more than 1
hour.
a)Fuel filler cap is removed.
b)Refilled or drained the fuel.
c)EVAP component parts is/are removed.
IBefore performing the following procedure, confirm that
battery voltage is more than 11V at idle.
With CONSULT-II
1) Turn ignition switch ªONº and select ªDATA MONITORº mode
with CONSULT-II.
2) Make sure the following conditions are met.
FUEL LEVEL SE: 1.08 - 0.2V
COOLAN TEMP/S: 0 - 32ÉC (32 - 90ÉF)
FUEL T/TMP SE: 0 - 35ÉC (32 - 95ÉF)
INT A/TEMP SE: More than 0ÉC (32ÉF)
If NG, turn ignition switch ªOFFº and leave the vehicle in a cool
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DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Possible Cause (Cont'd)
EC-527

place or refilling/draining fuel until the output voltage condition
of the ªFUEL LEVEL SEº meets within the range above and
leave the vehicle for more than 1 hour. Then start from step 1).
3) Turn ignition switch ªOFFº and wait at least 5 seconds.
4) Turn ignition switch ªONº.
5) Select ªEVAP VERY/SML LEAK P1441º of ªEVAPORATIVE
SYSTEMº in ªDTC WORK SUPPORTº mode with CONSULT-
II.
Follow the instruction displayed.
6) Make sure that ªOKº is displayed.
If ªNGº is displayed, refer to ªDiagnostic Procedureº, EC-529.
NOTE:
IIf the engine speed cannot be maintained within the range
displayed on CONSULT-II screen, go to ªBasic
inspectionº, EC-101.
IMake sure that EVAP hoses are connected to EVAP canis-
ter purge volume control solenoid valve properly.
OVERALL FUNCTION CHECKNBEC0317S05With GST
Use this procedure to check the overall function of the EVAP very
small leak function. During this check, a 1st trip DTC might not be
confirmed.
SEF462UA
CAUTION:
INever use compressed air, doing so may damage the
EVAP system.
IDo not start engine.
IDo not exceeded 4.12 kPa (0.042 kg/cm
2, 0.6 psi).
1) Attach the EVAP service port adapter securely to the EVAP
service port.
2) Set the pressure pump and a hose.
3) Also set a vacuum gauge via 3-way connector and a hose.
4) Turn ignition switch ªONº.
5) Connect GST and select mode 8.
6) Using mode 8 control the EVAP canister vent control valve
(close) and vacuum cut valve bypass valve (open).
7) Apply pressure and make sure the following conditions are
satisfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa (3
mmHg, 0.12 inHg)
If NG, go to diagnostic procedure, EC-529.
NOTE:
For more information, refer to GST instruction manual.
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
DTC Confirmation Procedure (Cont'd)
EC-528

11 CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)©GO TO 13.
OK (Without CONSULT-
II)©GO TO 14.
NG©GO TO 12.
12 DETECT MALFUNCTIONING PART
Check the following.
IEVAP canister for damage
IEVAP hose between EVAP canister and water separator for clogging or poor connection
©Repair hose or replace EVAP canister.
13 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform ªPURG VOL CONT/Vº in ªACTIVE TESTº mode.
4. Touch ªQuº on CONSULT-II screen to increase ªPURG VOL CONT/Vº opening to 100.0%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
SEF984Y
OK or NG
OK©GO TO 16.
NG©GO TO 15.
14 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK©GO TO 17.
NG©GO TO 15.
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DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-535

15 CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to ªVacuum Hose Drawingº, EC-26.
OK or NG
OK (With CONSULT-II)©GO TO 16.
OK (Without CONSULT-
II)©GO TO 17.
NG©Repair or reconnect the hose.
16 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform ªPURG VOL CONT/Vº in ªACTIVE TESTº mode with CONSULT-II. Check that engine speed varies according
to the valve opening.
SEF985Y
OK or NG
OK©GO TO 18.
NG©GO TO 17.
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-536

18 CHECK ABSOLUTE PRESSURE SENSOR
1. Remove absolute pressure sensor with its harness connector connected.
SEF961Y
2. Remove hose from absolute pressure sensor.
3. Install a vacuum pump to absolute pressure sensor.
4. Turn ignition switch ªONº and check output voltage between ECM terminal 80 and engine ground under the following
conditions.
SEF300XA
CAUTION:
IAlways calibrate the vacuum pump gauge when using it.
IDo not apply below þ93.3 kPa (±700 mmHg, ±27.56 inHg) or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG
OK©GO TO 19.
NG©Replace absolute pressure sensor.
19 CHECK FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between fuel level sensor unit and fuel pump terminals 1 and 2 by heating with hot water or heat gun
as shown in the figure.
SEF974Y
OK or NG
OK©GO TO 20.
NG©Replace fuel level sensor unit.
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-538

DescriptionNBEC0319SYSTEM DESCRIPTIONNBEC0319S01
Sensor Input Signal to ECMECM
functionActuator
Crankshaft position sensor (POS) Engine speed (POS signal)
EVAP can-
ister purge
flow controlEVAP canister purge volume
control solenoid valve Crankshaft position sensor (REF) Engine speed (REF signal)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Throttle position switch Closed throttle position
Heated oxygen sensorsDensity of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Vehicle speed sensor Vehicle speed
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
COMPONENT DESCRIPTIONNBEC0319S02The EVAP canister purge volume control solenoid valve uses a
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve.
CONSULT-II Reference Value in Data Monitor
Mode
NBEC0320Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/VIEngine: After warming up
IAir conditioner switch ªOFFº
IShift lever: ªNº
INo-loadIdle (Vehicle stopped) 0%
2,000 rpm Ð
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DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Description
EC-541