gas type INFINITI QX4 2001 Factory Service Manual

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NBBR0001The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to INFINITI QX4 is as follows:
IFor a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt
pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
IFor a side collision
The Supplemental Restraint System consists of side air bag module (located in the outer side of front seat),
satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision), wiring harness,
warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
ITo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized INFINITI dealer.
IImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
IDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
SBR686C
Precautions for Brake SystemNBBR0002IUse brake fluid ªDOT 3º.
INever reuse drained brake fluid.
IBe careful not to splash brake fluid on painted areas; it
may cause paint damage. If brake fluid is splashed on
painted areas, wash it away with water immediately.
ITo clean master cylinder parts, disc brake caliper parts or
wheel cylinder parts, use clean brake fluid.
INever use mineral oils such as gasoline or kerosene. They
will ruin rubber parts of hydraulic system.
IUse flare nut wrench when removing and installing brake
tubes.
IAlways torque brake lines when installing.
WARNING:
IClean brakes with a vacuum dust collector to minimize
risk of health hazard from powder caused by friction.
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PRECAUTIONS
Supplemental Restraint System (SRS) ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº
BR-3

5 CHECK IGNITION SPARK
1. Disconnect ignition wire from spark plug.
2. Connect a known good spark plug to the ignition wire.
3. Place end of spark plug against a suitable ground and crank engine.
4. Check for spark.
SEF575Q
OK or NG
OK©GO TO 6.
NG©Check ignition coil, power transistor and their circuits. Refer to ªDTC P1320 IGNITION
SIGNALº, EC-499
6 CHECK SPARK PLUGS
Remove the spark plugs and check for fouling, etc.
SEF156I
OK or NG
OK©GO TO 7.
NG©Repair or replace spark plug(s) with standard type one(s). For spark plug type, refer to
MA-13, ªENGINE MAINTENANCEº.
7 CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-14, ªMeasurement of Compression Pressureº.
Standard:
1,275 kPa (13.0 kg/cm
2, 185 psi)/300 rpm
Minimum:
981 kPa (10.0 kg/cm
2, 142 psi)/300 rpm
Difference between each cylinder:
98 kPa (1.0 kg/cm
2, 14 psi)/300 rpm
OK or NG
OK©GO TO 8.
NG©Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
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DTC P0300 - P0306 NO.6-1CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE
Diagnostic Procedure (Cont'd)
EC-323

XENON HEADLAMP=NBEL0188S07Xenon type headlamp is adopted to the low beam headlamps. Xenon bulbs do not use a filament. Instead,
they produce light when a high voltage current is passed between two tungsten electrodes through a mixture
of xenon (an inert gas) and certain other metal halides. In addition to added lighting power, electronic control
of the power supply gives the headlamps stable quality and tone color.
Following are some of the many advantage of the xenon type headlamp.
IThe light produced by the headlamps is white color approximating sunlight that is easy on the eyes.
ILight output is nearly double that of halogen headlamps, affording increased area of illumination.
IThe light features a high relative spectral distribution at wavelengths to the human eye is most sensitive,
which means that even in the rain, more light is reflected back from the road surface toward the vehicle,
for added visibility.
IPower consumption is approximately 25 percent less than halogen headlamps, reducing battery load.
SEL571X
HEADLAMP (FOR USA) Ð XENON TYPE Ð
System Description (Cont'd)
EL-34

SEM867E
Lifter guide bore diameter:
35.000 - 35.021 mm (1.3780 - 1.3788 in)
SEM085D
AssemblyNBEM00201. Install valve component parts.
IAlways use new valve oil seal. Refer to ªVALVE OIL
SEALº, EM-35.
IBefore installing valve oil seal, install valve spring seat.
IInstall valve spring (uneven pitch type) with its narrow
pitch side toward cylinder head side (paint mark).
IAfter installing valve component parts, tap valve stem tip with
plastic hammer to assure a proper fit.
SEM891E
InstallationNBEM00211. Before installing rear timing chain case, remove old liquid gas-
ket from mating surface using a scraper.
IAlso remove old liquid gasket from mating surface of cylinder
block.
SEM161F
IRemove old liquid gasket from the bolt hole and thread.
SEM892E
2. Before installing cam bracket, remove old liquid gasket from
mating surface using a scraper.
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CYLINDER HEAD
Inspection (Cont'd)
EM-47

CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
IWhen the compressor is removed, store it in the same position as it is when mounted on the car.
Failure to do so will cause lubricant to enter the low pressure chamber.
IWhen connecting tubes, always use a torque wrench and a back-up wrench.
IAfter disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.
IWhen installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for
connection.
IAllow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
IThoroughly remove moisture from the refrigeration system before charging the refrigerant.
IAlways replace used O-rings.
IWhen connecting tube, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion.
Lubricant name: Nissan A/C System Oil Type S
Part number: KLH00-PAGS0
IO-ring must be closely attached to dented portion of tube.
IWhen replacing the O-ring, be careful not to damage O-ring and tube.
IConnect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.
IAfter connecting line, conduct leak test and make sure that there is no leakage from connections.
When the gas leaking point is found, disconnect that line and replace the O-ring. Then tighten
connections of seal seat to the specified torque.
RHA861F
Precautions for Servicing CompressorNBHA0005IPlug all openings to prevent moisture and foreign matter from entering.
IWhen the compressor is removed, store it in the same position as it is when mounted on the car.
IWhen replacing or repairing compressor, follow ªMaintenance of Lubricant Quantity in Compres-
sorº exactly. Refer to HA-146.
IKeep friction surfaces between clutch and pulley clean. If the surface is contaminated, with
lubricant, wipe it off by using a clean waste cloth moistened with thinner.
IAfter compressor service operation, turn the compressor shaft by hand more than five turns in
both directions. This will equally distribute lubricant inside the compressor. After the compressor
is installed, let the engine idle and operate the compressor for one hour.
IAfter replacing the compressor magnet clutch, apply voltage to the new one and check for normal
operation.
PRECAUTIONS
Precautions for Refrigerant Connection (Cont'd)
HA-6

Maintenance of Lubricant Quantity in
Compressor
NBHA0071The lubricant in the compressor circulates through the system with
the refrigerant. Add lubricant to compressor when replacing any
component or after a large gas leakage occurred. It is important to
maintain the specified amount.
If lubricant quantity is not maintained properly, the following mal-
functions may result:
ILack of lubricant: May lead to a seized compressor
IExcessive lubricant: Inadequate cooling (thermal exchange
interference)
LUBRICANTNBHA0071S01Name: Nissan A/C System Oil Type S
Part number: KLH00-PAGS0
CHECKING AND ADJUSTINGNBHA0071S02Adjust the lubricant quantity according to the test group shown
below.
1 CHECK LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?
IA/C system works properly.
IThere is no evidence of a large amount of lubricant leakage.
YesorNo
Ye s©GO TO 2.
No©GO TO 3.
2 PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS:
1. Start engine, and set the following conditions:
ITest condition
Engine speed: Idling to 1,200 rpm
A/C or AUTO switch: ON
Blower speed: Max. position
Temp. control: Optional [Set so that intake air temperature is 25 to 30ÉC (77 to 86ÉF).]
2.Next item is for V-5 or V-6 compressor. Connect the manifold gauge, and check that the high pressure side
pressure is 588 kPa (6 kg/cm
2, 85 psi) or higher.
If less than the reference level, attach a cover to the front face of the condenser to raise the pressure.
3. Perform lubricant return operation for about 10 minutes.
4. Stop engine.
CAUTION:
If excessive lubricant leakage is noted, do not perform the lubricant return operation.
OK©GO TO 3.
3 CHECK COMPRESSOR
Should the compressor be replaced?
YesorNo
Ye s©Go to ªLubricant Adjustment Procedure for Compressor Replacementº, (HA-148).
No©GO TO 4.
SERVICE PROCEDURE
Maintenance of Lubricant Quantity in Compressor
HA-146

ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION
LC
CONTENTS
ENGINE LUBRICATION SYSTEM..................................2
Precautions ..................................................................2
LIQUID GASKET APPLICATION PROCEDURE............2
Preparation ..................................................................2
SPECIAL SERVICE TOOLS........................................2
COMMERCIAL SERVICE TOOL..................................3
Lubrication Circuit ........................................................3
Oil Pressure Check......................................................4
Oil Pump ......................................................................5
REMOVAL AND INSTALLATION.................................5
DISASSEMBLY AND ASSEMBLY................................5
OIL PUMP INSPECTION............................................6
REGULATOR VALVE INSPECTION............................6
OIL FILTER...............................................................7
Oil Cooler .....................................................................7
REMOVAL AND INSTALLATION.................................7
INSPECTION.............................................................8
Service Data and Specifications (SDS).......................8
OIL PRESSURE........................................................8
REGULATOR VALVE.................................................8
OIL PUMP.................................................................8
ENGINE COOLING SYSTEM..........................................9
Precautions ..................................................................9
LIQUID GASKET APPLICATION PROCEDURE............9
Preparation ..................................................................9
SPECIAL SERVICE TOOLS........................................9
Cooling Circuit ...........................................................10
System Check............................................................ 11
CHECKING COOLING SYSTEM HOSES................... 11
CHECKING RADIATOR............................................ 11
CHECKING RADIATOR CAP.................................... 11
CHECKING COOLING SYSTEM FOR LEAKS............12
Water Pump ...............................................................12
REMOVAL AND INSTALLATION...............................12
REMOVAL...............................................................12
INSPECTION...........................................................14
INSTALLATION........................................................14
Thermostat .................................................................16
REMOVAL AND INSTALLATION...............................16
INSPECTION...........................................................16
Water Control Valve ...................................................17
REMOVAL AND INSTALLATION...............................17
INSPECTION...........................................................18
Radiator .....................................................................19
REMOVAL AND INSTALLATION...............................19
Cooling Fan (Crankshaft driven) ...............................20
REMOVAL AND INSTALLATION...............................20
INSPECTION...........................................................20
Refilling Engine Coolant ............................................20
Radiator (Aluminum type) ..........................................21
PREPARATION.......................................................21
DISASSEMBLY........................................................21
ASSEMBLY.............................................................22
INSPECTION...........................................................23
Overheating Cause Analysis .....................................24
Service Data and Specifications (SDS).....................25
THERMOSTAT........................................................25
WATER CONTROL VALVE.......................................25
RADIATOR..............................................................25
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MAINTENANCE
SECTION
MA
CONTENTS
PRECAUTIONS...............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............2
PREPARATION...............................................................3
Special Service Tool ....................................................3
Commercial Service Tool .............................................3
GENERAL MAINTENANCE............................................4
PERIODIC MAINTENANCE............................................6
Schedule 1 ...................................................................7
EMISSION CONTROL SYSTEM MAINTENANCE.........7
CHASSIS AND BODY MAINTENANCE........................8
Schedule 2 ...................................................................9
EMISSION CONTROL SYSTEM MAINTENANCE.........9
CHASSIS AND BODY MAINTENANCE......................10
RECOMMENDED FLUIDS AND LUBRICANTS........... 11
Fluids and Lubricants ................................................ 11
SAE Viscosity Number ..............................................12
GASOLINE ENGINE OIL..........................................12
GEAR OIL...............................................................12
Anti-freeze Coolant Mixture Ratio .............................12
ENGINE MAINTENANCE..............................................13
Checking Drive Belts .................................................13
Changing Engine Coolant..........................................14
-DRAINING ENGINE COOLANT-..............................14
-REFILLING ENGINE COOLANT-..............................15
-FLUSHING COOLING SYSTEM-..............................16
Checking Fuel Lines ..................................................16
Changing Fuel Filter ..................................................16
WITH CONSULT-II..............................................16
WITHOUT CONSULT-II.......................................17
Changing Air Cleaner Filter .......................................17
VISCOUS PAPER TYPE...........................................17
Changing Engine Oil..................................................18
Changing Oil Filter .....................................................18
Changing Spark Plugs ...............................................19
Checking EVAP Vapor Lines .....................................20
CHASSIS AND BODY MAINTENANCE.......................21
Checking Exhaust System.........................................21
Checking A/T Fluid ....................................................21
Changing A/T Fluid ....................................................21Checking All-mode 4WD Transfer Fluid ....................22
Changing All-mode 4WD Transfer Fluid ....................22
Checking Propeller Shaft ...........................................23
Greasing Propeller Shaft ...........................................23
Checking Differential Gear Oil ...................................23
Changing Differential Gear Oil ..................................24
LIMITED-SLIP DIFFERENTIAL GEAR........................24
Balancing Wheels ......................................................24
Tire Rotation ..............................................................24
Checking Brake Fluid Level and Leaks.....................25
Checking Brake Lines and Cables ............................25
Checking Disc Brake .................................................25
ROTOR...................................................................25
CALIPER.................................................................25
PAD........................................................................25
Checking Drum Brake ...............................................26
WHEEL CYLINDER..................................................26
DRUM.....................................................................26
LINING....................................................................26
TEMPORARY METHOD FOR CHECKING LINING
WEAR
.....................................................................26
Checking Steering Gear, Linkage and Transfer
Gear ...........................................................................26
STEERING GEAR....................................................26
STEERING LINKAGE...............................................26
STEERING TRANSFER GEAR..................................26
Checking Power Steering Fluid and Lines ................27
CHECKING FLUID LEVEL........................................27
CHECKING LINES...................................................27
Lubricating Locks, Hinges and Hood Latches...........27
Checking Seat Belts, Buckles, Retractors,
Anchors and Adjusters...............................................28
SERVICE DATA AND SPECIFICATIONS (SDS).........29
Engine Maintenance ..................................................29
DRIVE BELT DEFLECTION......................................29
DRIVE BELT TENSION............................................29
SPARK PLUG TYPE................................................29
Chassis and Body Maintenance ................................29
WHEEL BALANCE...................................................29
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MMA117AA
SAE Viscosity NumberNBMA0005S02GASOLINE ENGINE OILNBMA0005S0201SAE 5W-30 viscosity oil is preferred for all temperatures. SAE
10W-30 and 10W-40 viscosity oil may be used if the ambient tem-
perature is above þ18ÉC (0ÉF).
MMA118A
GEAR OILNBMA0005S020280W-90 for differential is preferable.
SMA947CA
Anti-freeze Coolant Mixture RatioNBMA0005S03The engine cooling system is filled at the factory with a high-quality,
year-round, anti-freeze coolant solution. The anti-freeze solution
contains rust and corrosion inhibitors. Therefore, additional cooling
system additives are not necessary.
CAUTION:
When adding or replacing coolant, be sure to use only a Genu-
ine Nissan anti-freeze coolant or equivalent with the proper
mixture ratio of 50% anti-freeze and 50% demineralized water/
distilled water. Other types of coolant solutions may damage
your engine cooling system.
RECOMMENDED FLUIDS AND LUBRICANTS
SAE Viscosity Number
MA-12

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NBST0044The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to INFINITI QX4 is as follows:
IFor a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt
pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
IFor a side collision
The Supplemental Restraint System consists of side air bag module (located in the outer side of front seat),
satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision), wiring harness,
warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
ITo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized INFINITI dealer.
IImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
IDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
Precautions for Steering SystemNBST0002IBefore disassembly, thoroughly clean the outside of the unit.
IDisassembly should be done in a clean work area. It is important to prevent the internal parts from
becoming contaminated by dirt or other foreign matter.
IPlace disassembled parts in order, on a parts rack, for easier and proper assembly.
IUse nylon cloths or paper towels to clean the parts; common shop rags can leave lint that might
interfere with their operation.
IBefore inspection or reassembly, carefully clean all parts with a general purpose, non-flammable
solvent.
IBefore assembly, apply a coat of recommended power steering fluid* to hydraulic parts. Vaseline
may be applied to O-rings and seals. Do not use any grease.
IReplace all gaskets, seals and O-rings. Avoid damaging O-rings, seals and gaskets during instal-
lation. Perform functional tests whenever designated.
*: Genuine Nissan PSF II or equivalent. Refer to MA-11, ªFluids and Lubricantsº.
PRECAUTIONS
Supplemental Restraint System (SRS) ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº
ST-2