cabin filter INFINITI QX4 2005 Factory Service Manual

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Revision: October 20052005 QX56 DIAGNOSTIC PROCEDURE FOR AMBIENT
SENSOR ........................................................... 137
COMPONENT INSPECTION ............................ 139
In-vehicle Sensor Circuit ...................................... 140
COMPONENT DESCRIPTION ......................... 140
DIAGNOSTIC PROCEDURE FOR IN-VEHICLE
SENSOR ........................................................... 141
COMPONENT INSPECTION ............................ 143
Optical Sensor Circuit .......................................... 143
COMPONENT DESCRIPTION ......................... 143
OPTICAL INPUT PROCESS ............................ 143
DIAGNOSTIC PROCEDURE FOR OPTICAL
SENSOR ........................................................... 144
Intake Sensor Circuit ............................................ 145
COMPONENT DESCRIPTION ......................... 145
DIAGNOSTIC PROCEDURE FOR INTAKE SEN-
SOR .................................................................. 145
COMPONENT INSPECTION ............................ 146
CONTROL UNIT ..................................................... 147
Removal and Installation ...................................... 147
FRONT AIR CONTROL .................................... 147
REAR AIR CONTROL ....................................... 147
AMBIENT SENSOR ................................................ 148
Removal and Installation ...................................... 148
REMOVAL ......................................................... 148
INSTALLATION ................................................. 148
IN-VEHICLE SENSOR ............................................ 149
Removal and Installation ...................................... 149
REMOVAL ......................................................... 149
INSTALLATION ................................................. 149
OPTICAL SENSOR ................................................ 150
Removal and Installation ...................................... 150
INTAKE SENSOR ................................................... 151
Removal and Installation ...................................... 151
REMOVAL ......................................................... 151
INSTALLATION ................................................. 151
BLOWER MOTOR .................................................. 152
Components ......................................................... 152
Removal and Installation ...................................... 152
FRONT BLOWER MOTOR ............................... 152
REAR BLOWER MOTOR ................................. 153
IN-CABIN MICROFILTER ....................................... 154
Removal and Installation ...................................... 154
FUNCTION ........................................................ 154
REPLACEMENT TIMING .................................. 154
REPLACEMENT PROCEDURE ....................... 154
HEATER & COOLING UNIT ASSEMBLY .............. 156
Components ......................................................... 156
Removal and Installation ...................................... 157
FRONT HEATER AND COOLING UNIT ASSEM-
BLY .................................................................... 157
REAR HEATER AND COOLING UNIT ASSEM-
BLY .................................................................... 158
Removal and Installation for Rear Heater Core
Pipes .................................................................... 158
REMOVAL ......................................................... 158
INSTALLATION ................................................. 159
HEATER CORE ...................................................... 160Components .........................................................160
Removal and Installation ......................................161
FRONT HEATER CORE ...................................161
REAR HEATER CORE ......................................162
DEFROSTER DOOR MOTOR ................................163
Removal and Installation ......................................163
REMOVAL .........................................................163
INSTALLATION .................................................163
INTAKE DOOR MOTOR .........................................164
Removal and Installation ......................................164
REMOVAL .........................................................164
INSTALLATION .................................................164
MODE DOOR MOTOR ............................................165
Removal and Installation ......................................165
REMOVAL .........................................................165
INSTALLATION .................................................165
AIR MIX DOOR MOTOR .........................................166
Components .........................................................166
Removal and Installation ......................................166
FRONT AIR MIX DOOR MOTOR (DRIVER) .....166
FRONT AIR MIX DOOR MOTOR (PASSENGER) .167
REAR AIR MIX DOOR MOTOR ........................167
VARIABLE BLOWER CONTROL ...........................168
Removal and Installation ......................................168
REMOVAL .........................................................168
INSTALLATION .................................................168
REAR BLOWER MOTOR RESISTOR ....................169
Removal and Installation ......................................169
REMOVAL .........................................................169
INSTALLATION .................................................169
DUCTS AND GRILLES ...........................................170
Components .........................................................170
Removal and Installation ......................................173
CENTER CONSOLE HEAT DUCT AND REAR
FINISHER ASSEMBLY GRILLE ........................173
DEFROSTER NOZZLE .....................................173
RH AND LH SIDE DEMISTER DUCT ...............173
RH AND LH VENTILATOR DUCT .....................173
CENTER VENTILATOR DUCT .........................173
FLOOR DUCT ...................................................173
REAR OVERHEAD DUCTS ..............................173
REAR FLOOR DUCT ........................................174
GRILLES ...........................................................174
REFRIGERANT LINES ...........................................175
HFC-134a (R-134a) Service Procedure ...............175
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................175
Components .........................................................177
Removal and Installation for Compressor ............179
REMOVAL .........................................................179
INSTALLATION .................................................180
Removal and Installation for Compressor Clutch . 180
REMOVAL .........................................................180
INSPECTION ....................................................181
INSTALLATION .................................................181
BREAK-IN OPERATION ....................................183
Removal and Installation for Low-pressure Flexible
Hose .....................................................................183
REMOVAL .........................................................183

ATC-154
IN-CABIN MICROFILTER
Revision: October 20052005 QX56
IN-CABIN MICROFILTERPFP:27277
Removal and InstallationEJS003YD
FUNCTION
The air inside the passenger compartment is filtered by the in-cabin
microfilters when the heater or A/C controls are set on either the
recirculation or fresh mode. The two in-cabin microfilters are located
in the front heater and cooling unit assembly. The rear heater and
cooling unit assembly only draws in air from the passenger compart-
ment to recirculate into the passenger compartment, so the rear
heater and cooling unit assembly is not equipped with in-cabin
microfilters.
REPLACEMENT TIMING
Replacement of the two in-cabin microfilters is recommended on a regular interval depending on the driving
conditions. Refer to MA-7, "
PERIODIC MAINTENANCE" . It may also be necessary to replace the two in-cabin
microfilters as part of a component replacement if the in-cabin microfilters are damaged.
REPLACEMENT PROCEDURE
1. Remove the two lower glove box hinge pins to remove the glove
box from the instrument panel and let it hang from the cord.
2. Remove the screw and remove the in-cabin microfilter cover.
3. Remove the in-cabin microfilters from the front heater and cool-
ing unit assembly housing.
4. Insert the first new in-cabin microfilter into the front heater and
cooling unit assembly housing and slide it over to the right.
Insert the second new in-cabin microfilter into the front heater
and cooling unit assembly housing.
NOTE:
The in-cabin microfilters are marked with air flow arrows. The
end of the microfilter with the arrow should face the rear of the
vehicle. The arrows should point downward.
LJIA0012E
WLIA0027E
LJIA0134E
LJIA0148E

IN-CABIN MICROFILTER
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Revision: October 20052005 QX56
5. Install the in-cabin microfilter cover.
6. Install the lower glove box in the instrument panel and secure it
with the two hinge pins.
LJIA0134E
WLIA0027E

ATC-162
HEATER CORE
Revision: October 20052005 QX56
5. Remove the heater core.
NOTE:
If the in-cabin microfilters are contaminated from coolant leaking
from the heater core, replace the in-cabin microfilters with new
ones before installing the new heater core.
Installation
Installation is in the reverse order of removal.
REAR HEATER CORE
Removal
1. Partially drain the engine cooling system. Refer to MA-13, "DRAINING ENGINE COOLANT" .
2. Remove the rear RH interior trim panel. Refer to EI-35, "
BODY SIDE TRIM" .
3. Disconnect the rear heater hoses from the heater core.
4. Remove the rear heater core bracket.
5. Remove the heater core.
Installation
Installation is in the reverse order of removal.
LJIA0134E
LJIA0069E
LJIA0071E

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION MA
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Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tool ......................................... 4
GENERAL MAINTENANCE ....................................... 5
General Maintenance ............................................... 5
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Maintenance For Off-road Driving (4WD only) ......... 7
Schedule 1 ............................................................... 7
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 7
CHASSIS AND BODY MAINTENANCE ............... 8
Schedule 2 ............................................................... 9
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 9
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants ..............................................11
SAE Viscosity Number ........................................... 12
GASOLINE ENGINE OIL .................................... 12
ANTI-FREEZE COOLANT MIXTURE RATIO ..... 12
ENGINE MAINTENANCE ......................................... 13
Checking Drive Belts .............................................. 13
DRIVE BELT TENSION ...................................... 13
Changing Engine Coolant ...................................... 13
DRAINING ENGINE COOLANT ......................... 13
REFILLING ENGINE COOLANT ........................ 14
FLUSHING COOLING SYSTEM ......................... 15
Checking Fuel Lines ............................................... 16
Changing Fuel Filter ............................................... 16
Changing Engine Air Cleaner Filter ........................ 16
VISCOUS PAPER TYPE ..................................... 16
Changing Engine Oil .............................................. 17
Changing Oil Filter ................................................. 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17INSPECTION AFTER INSTALLATION ................ 18
Changing Spark Plugs ............................................ 18
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 19
INSTALLATION ................................................... 20
Checking EVAP Vapor Lines .................................. 20
CHASSIS AND BODY MAINTENANCE ................... 21
Changing In-cabin Microfilter .................................. 21
Checking Exhaust System ...................................... 22
Checking A/T Fluid ................................................. 22
Changing A/T Fluid ................................................. 24
Changing Transfer Fluid ......................................... 24
DRAINING ........................................................... 24
FILLING ............................................................... 25
Checking Transfer Fluid ......................................... 25
FLUID LEAKAGE AND FLUID LEVEL ................ 25
Checking Propeller Shaft ........................................ 25
Checking Final Drive Oil ......................................... 25
Changing Final Drive Oil ......................................... 25
Balancing Wheels ................................................... 26
REMOVAL ........................................................... 26
WHEEL BALANCE ADJUSTMENT ..................... 26
Tire Rotation ........................................................... 28
Checking Brake Fluid Level and Leaks .................. 28
Checking Brake Lines and Cables ......................... 28
Checking Disc Brake .............................................. 28
ROTOR ................................................................ 28
CALIPER ............................................................. 29
PAD ..................................................................... 29
Checking Steering Gear and Linkage ..................... 29
STEERING GEAR ............................................... 29
STEERING LINKAGE ......................................... 29
Checking Power Steering Fluid and Lines .............. 29
CHECKING FLUID LEVEL .................................. 29
CHECKING LINES .............................................. 30
Checking Axle and Suspension Parts .................... 30
FRONT AND REAR AXLE AND SUSPENSION
PARTS ................................................................. 30
DRIVE SHAFT ..................................................... 30

PERIODIC MAINTENANCE
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Revision: October 20052005 QX56
PERIODIC MAINTENANCEPFP:00026
Introduction of Periodic MaintenanceELS001BJ
Two different maintenance schedules are provided, and should be used, depending upon the conditions in
which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic
maintenance at the same mileage or time intervals, whichever comes first.
Maintenance For Off-road Driving (4WD only)ELS001BK
After driving the vehicle off-road through sand, mud, or water; more frequent maintenance may be required for
the following items:
Brake pads and rotors
Brake lines and hoses
Rear final drive oil, transmission fluid, and transfer fluid
Steering linkage
Drive shafts
Engine air cleaner filter
In-cabin microfilters
Schedule 1ELS001BL
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only Schedule 1Follow Periodic Maintenance Schedule 1 if your driving habits frequently includes
one or more of the following driving conditions:

Repeated short trips of less than 5 miles (8 km).

Repeated short trips of less than 10 miles (16 km) with outside temperatures
remaining below freezing.

Operating in hot weather in stop-and-go “rush hour” traffic.

Extensive idling and/or low speed driving for long distances, such as police,
taxi or door-to-door delivery use.

Driving in dusty conditions.

Driving on rough, muddy, or salt spread roads.

Towing a trailer or using a car-top carrier.Emission Control Sys-
tem MaintenanceMA-7
Chassis and Body
MaintenanceMA-8
Schedule 2Follow Periodic Maintenance Schedule 2 if none of the driving conditions shown
in Schedule 1 apply to the driving habits.Emission Control Sys-
tem MaintenanceMA-7Chassis and Body
MaintenanceMA-8
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles, kilo-
meters or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months3.75
(6)
37.50
(12)
611 . 2 5
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
24
Drive belts NOTE (1)MA-13
Air cleaner filter NOTE (2) [R]MA-16
EVAP vapor linesI*MA-20
Fuel linesI*MA-16
Fuel filter NOTE (3)—
Engine coolant NOTE (4)MA-13
Engine oil R R R R R R R RMA-17
Engine oil filter R R R R R R R RMA-17
Spark plugs (double PLATINUM-
TIPPED type)Replace every 105,000 miles (169,000 km).MA-18
Intake and exhaust valve clear-
ance*NOTE (5)EM-51

MA-8
PERIODIC MAINTENANCE
Revision: October 20052005 QX56
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace drive belts if damaged.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, go to the FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate. [ ]: At the mileage intervals only. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles, kilo-
meters or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Drive belts NOTE (1) I*MA-13
Air cleaner filter NOTE (2) [R]MA-16
EVAP vapor linesI*MA-20
Fuel linesI*MA-16
Fuel filter NOTE (3)—
Engine coolant NOTE (4) R*MA-13
Engine oil R R R R R R R RMA-17
Engine oil filter R R R R R R R RMA-17
Spark plugs (double PLATINUM-
TIPPED type)Replace every 105,000 miles (169,000 km).MA-18
Intake and exhaust valve clear-
ance*NOTE (5)EM-51
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section
- Page
or
- Content
Title Perform at number of miles, kilometers or
months, whichever comes first.Miles x
1,000
(km x
1,000)
Months3.75
(6)
37.5
(12)
611 . 2 5
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
24
Brake lines and cables I IMA-28
Brake pads and rotors I I I IMA-28
Automatic transmission fluid NOTE (1) I I MA-22
Transfer fluid and front final drive oil NOTE (1) I IMA-25,
MA-25
Rear final drive oil NOTE (1) I IMA-25,
MA-25
Steering gear, linkage, axle, and suspension
partsII I IMA-29,
MA-30
Tire Rotation NOTE (2)MA-28
Drive shaft boots and propeller shaft (4WD) I I I IMA-25
Exhaust system I I I IMA-22
In-cabin microfilter R RMA-21

PERIODIC MAINTENANCE
MA-9
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(1) If towing a trailer, or using a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles
(48,000 km) or 24 months.
(2) Refer to “Tire rotation” under the “General maintenance” heading earlier in this section.
Schedule 2ELS001BM
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace drive belts if damaged.
(2) Maintenance-free item. For service procedures, go to FL section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section
- Page
or
- Content
Title Perform at number of miles, kilometers or
months, whichever comes first.Miles x
1,000
(km x
1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Brake lines and cables I IMA-28
Brake pads and rotors I I I IMA-28
Automatic transmission fluid NOTE (1) I IMA-22
Transfer fluid and front final drive oil NOTE (1) I IMA-25,
MA-25
Rear final drive oil NOTE (1) I IMA-25,
MA-25
Steering gear, linkage, axle, and suspension
partsIIIIMA-29,
MA-30
Tire Rotation NOTE (2)MA-28
Drive shaft boots and propeller shaft (4WD) I I I IMA-25
Exhaust system I I I IMA-22
In-cabin microfilter R RMA-21
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section - Page
or - Content
Title Perform at number of miles, kilome-
ters or months, whichever comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Drive belts NOTE (1) I*MA-13
Air cleaner filter [R] [R]MA-16
EVAP vapor lines I* I*MA-20
Fuel lines I* I*MA-16
Fuel filter NOTE (2)—
Engine coolant NOTE (3) R*MA-13
Engine oil R R R R R R R RMA-17
Engine oil filter R R R R R R R RMA-17
Spark plugs (PLATINUM-TIPPED
type)Replace every 105,000 miles (169,000 km).MA-18
Intake and exhaust valve clearance* NOTE (4)EM-51

MA-10
PERIODIC MAINTENANCE
Revision: October 20052005 QX56
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate. [ ]: At the mileage interval only.
(1) Refer to “Tire rotation” under the “General maintenance” heading earlier in this section.MAINTENANCE OPERATIONMAINTENANCE INTERVAL Reference
Section
- Page
or
- Content
Title Perform at number of miles, kilometers or
months, whichever comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.
5
(84)
4260
(96)
48
Brake lines and cables I I I IMA-28
Brake pads and rotors I I I IMA-28
Automatic transmission fluid I I I IMA-22
Transfer fluid and front final drive oil I I I IMA-25,
MA-25
Rear final drive oil I I I IMA-25,
MA-25
Steering gear, linkage, axle, and suspension
parts.IIMA-29,
MA-30
Tire rotation NOTE (1)MA-28
Drive shaft boots and propeller shaft
(4x4)IIIIMA-25
Exhaust systemIIMA-22
In-cabin microfilter R R R RMA-21

CHASSIS AND BODY MAINTENANCE
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Changing In-cabin MicrofilterELS001UY
1. Remove the two lower glove box hinge pins to remove the glove
box from the instrument panel and let it hang from the cord.
2. Remove the screw and remove the in-cabin microfilter cover.
3. Remove the in-cabin microfilters from the front heater and cool-
ing unit assembly housing.
4. Insert the first new in-cabin microfilter into the front heater and
cooling unit assembly housing and slide it over to the right.
Insert the second new in-cabin microfilter into the front heater
and cooling unit assembly housing.
NOTE:
The in-cabin microfilters are marked with air flow arrows. The
end of the microfilter with the arrow should face the rear of the
vehicle. The arrows should point downward.
5. Install the in-cabin microfilter cover.
WLIA0027E
LJIA0134E
LJIA0148E
LJIA0134E