sensor INFINITI QX56 2004 Factory Service Manual

AUTO LIGHT SYSTEM
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Revision: August 20072004 QX56ACTIVE TEST
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
3. Touch item to be tested and check operation of the selected item.
4. During the operation check, touching “BACK” deactivates the operation.
Display Item List
SELF-DIAGNOSTIC RESULTS
Operation Procedure
1. Touch “BCM” on “SELECT TEST ITEM” screen.
2. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
3. Self-diagnostic results are displayed.
HI BEAM SW “ON/OFF”Displays status (high beam switch: ON/Others: OFF) of high beam switch judged from
lighting switch signal.
HEAD LAMP SW 1 “ON/OFF”Displays status (headlamp switch 1: ON/Others: OFF) of headlamp switch 2 judged from
lighting switch signal.
HEAD LAMP SW 2 “ON/OFF”Displays status (headlamp switch 2: ON/Others: OFF) of headlamp switch 2 judged from
lighting switch signal.
LIGHT SW 1ST “ON/OFF”Displays status (lighting switch 1st position: ON/Others: OFF) of lighting switch judged
from lighting switch signal.
AUTO LIGHT SW “ON/OFF”Displays status of the lighting switch as judged from the lighting switch signal. (AUTO
position: ON/Other than AUTO position: OFF)
PASSING SW “ON/OFF”Displays status (flash-to-pass switch: ON/Others: OFF) of flash-to-pass switch judged
from lighting switch signal.
FR FOG SW “ON/OFF”Displays status (front fog lamp switch: ON/Others: OFF) of front fog lamp switch judged
from lighting switch signal.
DOOR SW-DR “ON/OFF”Displays status of the driver door as judged from the driver door switch signal. (Door is
open: ON/Door is closed: OFF)
DOOR SW-AS “ON/OFF”Displays status of the passenger door as judged from the passenger door switch signal.
(Door is open: ON/Door is closed: OFF)
DOOR SW-RR “ON/OFF”Displays status of the rear door as judged from the rear door switch (RH) signal. (Door is
open: ON/Door is closed: OFF)
DOOR SW-RL “ON/OFF”Displays status of the rear door as judged from the rear door switch (LH) signal. (Door is
open: ON/Door is closed: OFF)
BACK DOOR SW “ON/OFF”Displays status of the back door as judged from the back door latch (door ajar switch) sig-
nal. (Door is open: ON/Door is closed: OFF)
TURN SIGNAL R “ON/OFF” Displays status (Turn right: ON/Others: OFF) as judged from lighting switch signal.
TURN SIGNAL L “ON/OFF” Displays status (Turn left: ON/Others: OFF) as judged from lighting switch signal.
CARGO LAMP SW “ON/OFF” Displays status of cargo lamp.
OPTICAL SENSOR [0 - 5V] Displays “ambient light (close to 5V when dark/close to 0V when light)” judged from opti-
cal sensor signal. Monitor item Contents
Te s t i t e m D e s c r i p t i o n
TAIL LAMP Allows tail lamp relay to operate by switching ON-OFF.
HEAD LAMP Allows headlamp relay (HI, LO) to operate by switching ON-OFF.
FR FOG LAMP Allows fog lamp relay to operate by switching ON-OFF.
CARGO LAMP Allows cargo lamp to operate by switching ON-OFF.

LT-62
AUTO LIGHT SYSTEM
Revision: August 20072004 QX56
Trouble Diagnosis Chart by SymptomEKS007B0
Lighting Switch InspectionEKS007B1
1. CHECK LIGHTING SWITCH INPUT SIGNAL
With CONSULT-II
Select “BCM” on CONSULT-II. With “HEAD LAMP” data monitor,
make sure “AUTO LIGHT SW” turns ON-OFF linked with operation
of lighting switch.
Without CONSULT-II
Refer to LT- 1 0 0 , "
Combination Switch Inspection" .
OK or NG
OK >> Inspection End.
NG >> Check lighting switch. Refer to LT-100, "
Combination
Switch Inspection" .
Headlamp relay (HI, LO) out-
put
LAMPSAllows headlamp relay (HI, LO) to operate by switching operation
(OFF, HI, LO) at your option (Headlamp high beam repeats ON-OFF
every 1 second).
Front fog lamp relay outputAllows fog lamp relay to operate by switching operation ON-OFF at
your option. Test item CONSULT-II screen display Description
Trouble phenomenon Malfunction system and reference

Parking lamps and headlamps will not illuminate when out-
side of the vehicle becomes dark. (Lighting switch 1st posi-
tion and 2nd position operate normally.)

Parking lamps and headlamp will not go out when outside of
the vehicle becomes light. (Lighting switch 1st position and
2nd position operate normally.)

Headlamps go out when outside of the vehicle becomes
light, but parking lamps stay on.

Refer to LT-58, "WORK SUPPORT" .

Refer to LT-62, "Lighting Switch Inspection" .

Refer to LT-63, "Optical Sensor System Inspection" .
If above systems are normal, replace BCM. Refer to BCS-19,
"Removal and Installation of BCM" .
Parking lamps illuminate when outside of the vehicle becomes
dark, but headlamps stay off. (Lighting switch 1st position and
2nd position operate normally.)

Refer to LT-58, "WORK SUPPORT" .

Refer to LT-63, "Optical Sensor System Inspection" .
If above systems are normal, replace BCM. Refer to BCS-19,
"Removal and Installation of BCM" .
Auto light adjustment system will not operate. (Lighting switch
AUTO, 1st position and 2nd position operate normally.)

Refer to LT-63, "Optical Sensor System Inspection" .
If above system is normal, replace BCM. Refer to BCS-19, "
Removal
and Installation of BCM" .
Auto light adjustment system will not operate.

CAN communication line to BCM inspection. Refer to BCS-13,
"CAN Communication Inspection Using CONSULT-II (Self-Diagno-
sis)" .
Shut off delay feature will not operate.

CAN communication line inspection between BCM and combina-
tion meter. Refer to BCS-13, "
CAN Communication Inspection
Using CONSULT-II (Self-Diagnosis)" .

Refer to BL-31, "Door Switch Check" .
If above system is normal, replace BCM. Refer to BCS-19, "
Removal
and Installation of BCM" .
When lighting switch is in
AUTO position: AUTO LIGHT SW ON
SKIA4196E

AUTO LIGHT SYSTEM
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Optical Sensor System InspectionEKS007B2
1. CHECK OPTICAL SENSOR INPUT SIGNAL
With CONSULT-II
Select “BCM” on CONSULT-II. With “OPTICAL SENSOR” data mon-
itor, check difference in the voltage when the optical sensor is illumi-
nated and not illuminated.
NOTE:
Optical sensor must be completely subjected to work lamp light. If
the optical sensor is insufficiently illuminated, the measured value
may not satisfy the standard.
Without CONSULT-II
GO TO 2.
OK or NG
OK >> Inspection End.
NG >> GO TO 2.
2. CHECK OPTICAL SENSOR SIGNAL GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM connector and optical sensor connector.
3. Check continuity (open circuit) between BCM harness connector
M18 terminal 18 (P) and optical sensor harness connector M402
terminal 3 (P).
4. Check continuity (short circuit) between BCM harness connector
M18 terminal 18 (P) and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK OPTICAL SENSOR SIGNAL CIRCUIT
1. Check continuity (open circuit) between BCM harness connector
M20 terminal 58 (W/R) and optical sensor harness connector
M402 terminal 4 (W/R).
2. Check continuity (short circuit) between BCM harness connector
M20 terminal 58 (W/R) and ground.
OK or NG
OK >> Replace optical sensor. Refer to LT-64, "Removal and
Installation of Optical Sensor" . Recheck sensor output
with CONSULT-II. If NG, replace BCM. Refer to BCS-19, "
Removal and Installation of BCM" .
NG >> Repair harness or connector.Illuminated
OPTICAL SENSOR : 3.0V or less
Not illuminated
OPTICAL SENSOR : 3.1V or more
WKIA0486E
18 (P) - 3 (P) : Continuity should exist.
18 (P) - Ground : Continuity should not exist.
WKIA1754E
58 (W/R) - 4 (W/R) : Continuity should exist.
58 (W/R) - Ground : Continuity should not exist.
WKIA1755E

LT-64
AUTO LIGHT SYSTEM
Revision: August 20072004 QX56
Removal and Installation of Optical SensorEKS007B3
REMOVAL
1. Remove defrost grille. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect the connector.
3. Turn the optical sensor counterclockwise to remove it from
defroster grille.
INSTALLATION
Installation is in the reverse order of removal.
WKIA1061E

LU-4Revision: August 2007
PREPARATION
2004 QX56
Commercial Service ToolEBS00I4G
Tool nameDescription
Power toolLoosening bolts and nuts
Deep socketRemoving and installing oil pressure sensor
Deep socket 26 mm (1.02 in)
PBIC0190E
NT818

ENGINE OIL
LU-7
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Revision: August 20072004 QX56
ENGINE OILPFP:KLA92
InspectionEBS00I4J
OIL LEVEL

Before starting the engine make sure the vehicle is parked on a
flat and level surface, then check the oil level. If the engine is
already running, turn it off and allow 10 minutes before check-
ing.

Check that the oil level is within the low (L) and high (H) range
as indicated on the dipstick.

If the engine oil level is out of range, add oil as necessary. Refer
to GI-45, "
Recommended Chemical Products and Sealants" .
OIL APPEARANCE

Check the engine oil for a white milky appearance or excessive contamination.

If the engine oil is milky, it is highly probable that it is contaminated with engine coolant. Repair the broken
parts.
OIL LEAKAGE
Check for oil leakage around the following areas.

Oil pan

Oil pan drain plug

Oil pressure sensor

Oil filter

Oil cooler

Intake valve timing control cover

Intake valve timing control solenoid valve

Front cover

Mating surface between cylinder block and cylinder head

Mating surface between cylinder head and rocker cover

Crankshaft oil seal (front and rear)
OIL PRESSURE CHECK
WA RN ING:

Be careful not to burn yourself, as engine oil may be hot.

Put the selector lever in the Park “P” position.
1. Check the engine oil level. Refer to LU-7, "
OIL LEVEL" .
2. Remove engine front undercover using power tool.
3. Disconnect the oil pressure sensor harness connector.
4. Remove the oil pressure sensor.
SM A95 4C
WBIA0538E

LU-8Revision: August 2007
ENGINE OIL
2004 QX56
5. Install Tools.
6. Start the engine and warm it up to normal operating temperature.
7. Check the engine oil pressure with engine running under no-load.
Engine oil pressure [Engine oil temperature at 80°C (175°F)]
Unit: kPa (kg/cm2
, psi)
CAUTION:
If the difference is extreme, check the oil passages and oil pump for leaks and blockages.
8. After the inspections, install the oil pressure sensor as follows:
a. Remove the old liquid gasket adhering to oil pressure sensor and engine.
b. Apply liquid gasket and tighten oil pressure sensor to the specification.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-45, "
Recommended Chemical Prod-
ucts and Sealants" .
c. After warming up engine, make sure there is no leakage of engine oil with engine running.
Changing Engine OilEBS00I4K
WAR NIN G:

Be careful not to burn yourself, as the engine oil is hot.

Prolonged and repeated contact with used engine oil may
cause skin cancer; try to avoid direct skin contact with
used engine oil. If skin contact is made, wash thoroughly
with soap or hand cleaner as soon as possible.
1. Remove engine front undercover using power tool.
2. Warm up engine, and check for oil leakage from engine compo-
nents. Refer to LU-7, "
OIL LEAKAGE" .
3. Stop engine and wait for 10 minutes.
4. Loosen oil filler cap, then remove drain plug.
5. Drain engine oil.
6. Install drain plug with new washer.
CAUTION:

Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil. Refer to MA-10, "
Fluids and Lubricants" . Tool number : ST25051001 (J-25695-1)
: ST25052000 (J-25695-2)
WBIA0571E
Engine Speed Approximate Discharge Pressure
Idle speed More than 98 (1.0, 14)
2,000 rpm More than 294 (3.0, 43)
Oil pressure sensor torque : 14.7 N·m (1.5 kg-m, 11 ft-lb)
Oil pan drain plug : 34.3 N·m (3.5 kg-m, 25 ft-lb)
KBIA2498E

ENGINE MAINTENANCE
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Revision: August 20072004 QX56
3. Run the engine until it reaches normal operating temperature.
4. Press the engine accelerator two or three times under no-load.
5. Stop the engine and wait until it cools down.
6. Drain the water from the engine cooling system. Refer to MA-12, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 2 through 6 until clear water begins to drain from the radiator.
Checking Fuel LinesELS00107
Inspect the fuel lines and fuel tank for improper mounting, leaks,
cracks, damage, loose connections, chafing, or deterioration.
As necessary, repair or replace any faulty parts.
Changing Fuel FilterELS00108
The fuel filter is part of the fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-5, "FUEL
LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
WA RN ING:
Before replacing the fuel filter, release the fuel pressure from the fuel system. Refer to EC-46, "
FUEL
PRESSURE RELEASE" .
Changing Engine Air Cleaner FilterELS00109
VISCOUS PAPER TYPE
NOTE:

The viscous paper type filter does not need cleaning between replacement intervals.

Replace the air filter as necessary for required maintenance.
1. Remove the air duct and resonator assembly (inlet).
2. Remove the air cleaner case (upper).
3. Remove the air cleaner filter from the air cleaner case (lower).
4. Install the new air cleaner filter in the air cleaner case (lower).
SM A80 3A
1. Air cleaner case (upper) 2. Air cleaner filter 3. Air cleaner case (lower)
4. Air duct and resonator assembly
LBIA0394E

PB-6
PARKING BRAKE SHOE
Revision: August 20072004 QX56
PARKING BRAKE SHOEPFP:44060
Removal and InstallationEFS003Q7
COMPONENTS
REMOVAL
WAR NIN G:
Clean the brakes with a vacuum dust collector to minimize the hazard of airborne particles or other
materials.
NOTE:
Remove the disc rotor only with the parking brake pedal completely disengaged.
1. Remove the rear disc rotor. Refer to BR-28, "
Removal and Installation of Brake Caliper Assembly and
Disc Rotor" .
2. Remove the rear drive shaft. Refer to RAX-7, "
Removal and Installation" .
3. Disconnect ABS sensor at harness connector. Then remove ABS sensor wire from grommet mounts.
4. Remove wheel hub and bearing assembly. Refer to RAX-5, "
Removal and Installation" .

Withdraw ABS sensor harness through back plate when removing wheel hub and bearing assembly.
5. Remove the return springs.
6. Remove the adjuster.
7. Remove the retainers, anti-rattle pins and shoes.
8. Disconnect the parking brake cable from the toggle lever.
9. Remove back plate.
1. Back plate 2. Shoes 3. Toggle lever
4. Return springs 5. Retainers 6. Adjuster
7. Anti-rattle pins
WFIA0164E

HARNESS
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Revision: August 20072004 QX56
Wiring Diagram Codes (Cell Codes)EKS007NZ
Use the chart below to find out what each wiring diagram code stands for.
Refer to the wiring diagram code in the alphabetical index to find the location (page number) of each wiring
diagram.
Code Section Wiring Diagram Name
A/C,A ATC Auto Air Conditioner
A/SUSP RSU Rear Air Suspension
AF1B1 EC Air Fuel Ratio Sensor 1 (Bank 1)
AF1B2 EC Air Fuel Ratio Sensor 1 (Bank 2)
AF1HB1 EC Air Fuel Ratio Sensor 1 (Bank 1)
AF1HB2 EC Air Fuel Ratio Sensor 1 (Bank 2)
APPS1 EC Accelerator Pedal Position Sensor
APPS2 EC Accelerator Pedal Position Sensor
APPS3 EC Accelerator Pedal Position Sensor
ASC/BS EC ASCD Brake Switch
ASC/SW EC ASCD Steering Switch
ASCBOF EC ASCD Brake Switch
ASCIND EC ASCD Indicator
A/T AT A/T Assembly
AT/IND DI A/T Indicator Lamp
AUDIO AV Audio
AUTO/DP SE Automatic Drive Positioner
AUTO/L LT Auto Light Control
B/CLOS BL Back Door Auto Closure System
BACK/L LT Back-up Lamp
BRK/SW EC Brake Switch
CAN EC CAN Communication Line
CAN LAN CAN System
CHARGE SC Charging System
CHIME DI Warning Chime
CLOCK DI Clock
COMBSW LT Combination Switch
COMM AV Audio Visual Communication System
COMPAS DI Compass and Thermometer
COOL/F EC Cooling Fan Control
D/LOCK BL Power Door Lock
DEF GW Rear Window Defogger
DTRL LT Headlamp - With Daytime Light System
DVD AV DVD Entertainment System
ECM/PW EC ECM Power Supply for Back-Up
ECTS EC Engine Coolant Temperature Sensor
ETC1 EC Electric Throttle Control Function
ETC2 EC Throttle Control Motor Relay
ETC3 EC Throttle Control Motor
F/FOG LT Front Fog Lamp
F/PUMP EC Fuel Pump
FTTS EC Fuel Tank Temperature Sensor
FUELB1 EC Fuel Injection System Bank 1
FUELB2 EC Fuel Injection System Bank 2
H/AIM LT Headlamp Aiming Control
H/LAMP LT Headlamp
HORN WW Horn