clutch INFINITI QX56 2007 Factory Service Manual

TROUBLE DIAGNOSISATC-49
< SERVICE INFORMATION >
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The self-diagnostic system diagnoses sensors, door motors, blower motor, etc. Refer to applicable sections
(items) for details. Fault codes (if any are present) wil l be displayed in the ambient temperature display area.
Refer to "SELF-DIAGNOSIS CODE CHART" .
SELF-DIAGNOSIS CODE CHART
WJIA1913E
Code No. Reference page
02 EE changed by calibration ATC-123, "
Removal and Installation"
03 Battery voltage out of rangeSC-4
12 Air mix door motor (Passenger) circuit failureAT C - 5 9 , "Air Mix Door Motor Circuit"
20 BCM not responding to A/C requestAT C - 9 6 , "Magnet Clutch Circuit"
21 BCM not responding to rear defroster requestGW-68
22 Air mix door motor (Driver) circuit failure AT C - 5 9 , "Air Mix Door Motor Circuit"
30 In-vehicle sensor circuit out of range (low)
AT C - 11 6 , "In-vehicle Sensor Circuit"31 In-vehicle sensor circuit out of range (high)
38 Air mix door motor (rear) circuit failure AT C - 5 9 , "
Air Mix Door Motor Circuit"
40 Ambient sensor circuit short
AT C - 11 4 , "Ambient Sensor Circuit"41 Ambient sensor circuit open
44 In-vehicle sensor motor circuit openATC-120, "
Intake Sensor Circuit"46 In-vehicle sensor motor circuit short
50 Optical sensor (Driver) circuit open or shortAT C - 11 9 , "
Optical Sensor Circuit"52 Optical sensor (Passenger) circuit open or short
56 Intake sensor circuit shortATC-120, "
Intake Sensor Circuit"57 Intake sensor circuit open
62 Defroster door motor circuit failureAT C - 7 4 , "
Defroster Door Motor Circuit"
80 CAN bus faultLAN-4, "CAN Communication System"
82 Intake door motor (d river) circuit malfunction AT C - 7 0 , "Intake Door Motor Circuit"

ATC-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Operational Check (Front)
INFOID:0000000003533249
The purpose of the operational check is to confirm that the system operates properly.
CHECKING MEMORY FUNCTION
1. Set the temperature to 90 °F or 32 °C.
2. Turn front blower control dial counterclockwise until system shuts OFF.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Turn front blower control counterclockwise until system shuts OFF.
If NG, go to trouble diagnosis procedure for ATC-112, "
Memory Function".
If OK, continue with next check.
CHECKING BLOWER
1. Turn front blower control clockwise, blower s hould operate on low speed. The blower symbol should have
one blade lit (on display).
2. Turn the front blower control dial again, and c ontinue checking blower speed and blower symbol until all
speeds are checked.
3. Leave blower on MAX speed.
If NG, go to trouble diagnosis procedure for ATC-78, "
Front Blower Motor Circuit".
If OK, continue with next check.
CHECKING DISCHARGE AIR
1. Press MODE switch four times and the DEF ( ) switch.
2. Each position indicator should change shape (on display).
3. Confirm that discharge air comes out according to the air distribution table. Refer to ATC-26, "
Discharge
Air Flow".
Mode door position is checked in the next step.
If NG, go to trouble diagnosis procedure for ATC-54, "
Mode Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or vis ual inspection) and intake door position is at fresh
when the DEF or D/F is selected.
CHECKING RECIRCULATION ( , ONLY)
1. Press recirculation ( ) switch one time. Recirculation indicator should illuminate.
2. Press recirculation ( ) switch one more time. Recirculation indicator should go off.
3. Listen for intake door position change (blower sound should change slightly).
If NG, go to trouble diagnosis procedure for ATC-70, "
Intake Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or vis ual inspection) and intake door position is at fresh
when the DEF or D/F is selected. REC ( ) is not allowed in DEF ( ) D/F ( ) or FOOT ( ).
CHECKING TEMPERATURE DECREASE
90 Stuck button ATC-123, "Removal and Installation"
92 Mode door motor circuit failureAT C - 5 4 , "Mode Door Motor Circuit"
Code No. Reference page
Conditions : Engine running and at normal operating temperature

TROUBLE DIAGNOSISATC-51
< SERVICE INFORMATION >
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1. Rotate temperature control dial (driver si de or passenger side) counterclockwise until 16 °C (60 °F) is dis-
played.
2. Check for cold air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operat ion. If OK, go to trouble diagnosis procedure for ATC-100,
"Insufficient Cooling" . If air mix door motor appears to be malfunctioning, go to ATC-59, "Air Mix Door Motor
Circuit" or ATC-59, "Air Mix Door Motor Circuit".
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Rotate temperature control dial clockw ise (driver side or passenger side) until 32°C (90 °F) is displayed.
2. Check for hot air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operat ion. If OK, go to trouble diagnosis procedure for ATC-108,
"Insufficient Heating" . If air mix door motor appears to be malfunctioning, go to ATC-59, "Air Mix Door Motor
Circuit" or ATC-59, "Air Mix Door Motor Circuit".
If OK, continue with next check.
CHECK A/C SWITCH
1. Press A/C switch when AUTO switch is ON, or in manual mode.
2. A/C switch indicator will turn ON.
• Confirm that the compressor clutch engages (sound or visual inspection).
NOTE:
If current mode setting is DEF or D/F, compressor clutch may already be engaged.
If NG, go to trouble diagnosis procedure for ATC-96, "
Magnet Clutch Circuit" .
If OK, continue with next check.
CHECKING AUTO MODE
1. Press AUTO switch.
2. Display should indicate AUTO.
• If ambient temperature is warm, and selected temperat ure is cool, confirm that the compressor clutch
engages (sound or visual inspection). (Discharge air and blower speed will depend on ambient, in-vehi-
cle, and set temperatures.)
If NG, go to trouble diagnosis procedure for ATC-52, "
Power Supply and Ground Circuit for Front Air Control" ,
then if necessary, trouble diagnosis procedure for ATC-96, "
Magnet Clutch Circuit" .
If all operational checks are OK (symptom cannot be duplicated), go to malfunction Simulation Tests in AT C -
32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair" and perform tests as outlined to simu-
late driving conditions environment . If symptom appears. Refer to ATC-32, "
How to Perform Trouble Diagnosis
for Quick and Accurate Repair", ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair"
and perform applicable trouble diagnosis procedures.
Operational Check (Rear)INFOID:0000000003533250
The purpose of the operational check is to confirm that the system operates properly.
CHECKING BLOWER
1. Turn the rear blower control dial to swit ch position "1". Blower should operate on low speed.
2. Turn the rear blower control dial counterclockwis e to switch position "2", "3", and "4" until all speeds are
checked.
3. Leave blower on MAX speed.
If NG, go to trouble diagnosis procedure for ATC-85, "
Rear Blower Motor Circuit" .
If OK, continue the check.
CHECKING TEMPERATURE DECREASE
1. Rotate temperature and mode dial fully counterclockwise.
2. Check for cold air at appropriate discharge air outlets. Conditions : Engine running and at normal operating temperature

ATC-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
If NG, listen for sound of air mix door motor operation if OK, go to trouble diagnosis procedure for ATC-100,
"Insufficient Cooling" . If air mix door motor appears to be malfunctioning, go to ATC-59, "Air Mix Door Motor
Circuit".
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Rotate temperature and mode dial clockwise.
2. Check for hot air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operat ion. If OK, go to trouble diagnosis procedure for ATC-108,
"Insufficient Heating". If air mix door motor appears to be malfunctioning, go to ATC-59, "Air Mix Door Motor
Circuit" .
If OK, continue the check.
Power Supply and Ground Circu it for Front Air ControlINFOID:0000000003533251
SYMPTOM: A/C system does not come on.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - AUTO MODE
1. Press AUTO switch.
2. Display should indicate AUTO. Confirm that the compressor clutch engages (sound or visual inspection).
(Discharge air and blower speed will depend on am bient, in-vehicle and set temperatures.)
Can a symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.PERFORM COMPLETE OPERATIONAL CHECK
Perform a complete operational check and check for any symptoms. Refer to ATC-50, "
Operational Check
(Front)".
Can a symptom be duplicated
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.CHECK POWER AND GROUND CIRCUIT
Check main power supply and ground circuit. Refe r to "DIAGNOSTIC PROCEDURE FOR A/C SYSTEM".
OK or NG
OK >> System OK.
NO >> Replace front air control. Refer to ATC-123, "
Removal and Installation".
COMPONENT DESCRIPTION
Front Air Control
The front air control has a built-in microcomputer which processes
information sent from various sensors needed for air conditioner
operation. The air mix door motors, mode door motor, intake door
motor, defroster door motor, blower motor and compressor are then
controlled.
The front air control is unitized with control mechanisms. When the
various switches and temperature dials are operated, data is input to
the front air control.
Self-diagnostic functions are also built into the front air control to pro-
vide quick check of malfunctions in the auto air conditioner system.
WJIA0544E

ATC-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Turn ignition switch OFF.
2. Check continuity between front air control harness connectorM49 terminal 1 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair harness or connector.
Mode Door Motor CircuitINFOID:0000000003533252
SYMPTOM:
• Air outlet does not change.
• Mode door motor does not operate normally.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OP ERATIONAL CHECK - DISCHARGE AIR
1. Press mode switch four times and then press the (DEF) switch. Each position indicator should change shape (on display).
2. Confirm that discharge air comes out according to the air distribution table. Refer to ATC-26, "
Discharge
Air Flow".
NOTE:
Confirm that the compressor clutch is engaged (visual inspection) and intake door position is at FRESH
when DEF ( ) or D/F ( ) is selected.
Can a symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.PERFORM COMPLETE OPERATIONAL CHECK
Perform a complete operational check and check for any symptoms. Refer to ATC-50, "
Operational Check
(Front)".
Can a symptom be duplicated?
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.CHECK MODE DOOR OPERATION
Check and verify mode door mechanism for smooth operation in each mode.
OK or NG
OK >> GO TO 5.
NG >> Repair as necessary.
5.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis to check for any codes. Refer to ATC-48, "
A/C System Self-Diagnosis Function".
Are any self-diagnosis codes present?
YES >> Refer to ATC-48, "A/C System Self-Diagnosis Function".
NO >> GO TO 6.
6.CHECK THE MODE DOOR MOTOR PBR CIRCUIT 1 - Ground : Continuity should exist.
WJIA1351E

ATC-96
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Disconnect air mix door motor (rear) connector.
2. Check continuity between rear air control harness connector
R209 terminal 2 and 4 and air mix door motor (rear) harness
connector B155 terminal 2 and 3.
3. Check continuity between rear air control harness connector
R209 terminals 2 and 4 and ground.
OK or NG
OK >> Replace rear air control. Refer to ATC-123, "Removal and Installation"
NG >> Repair harness or connector.
Magnet Clutch CircuitINFOID:0000000003533259
SYMPTOM: Magnet clutch does not engage.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OP ERATIONAL CHECK - MAGNET CLUTCH
1. Turn ignition switch ON.
2. Press the A/C switch.
3. Press mode switch to select vent ( ) mode.
4. Display shows , A/C. Confirm that the compress or clutch engages (sound or visual inspection). (Dis-
charge air and blower speed will depend on ambi ent, in-vehicle and set temperatures.)
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to ATC-50, "
Operational Check (Front)" .
Does another symptom exist?
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair" .
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis to check for any codes. Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
Are any self-diagnosis codes present?
YES >> Refer to ATC-48, "A/C System Self-Diagnosis Function" .
NO >> GO TO 5.
5.CHECK AMBIENT SENSOR
Check and verify ambient sensor circuit. Refer to ATC-114, "
Ambient Sensor Circuit" .
>> GO TO 6.
6.CHECK INTAKE SENSOR
Check and verify intake sensor circuit. Refer to ATC-120, "
Intake Sensor Circuit" .
>> GO TO 7.
2 - 2 Continuity
should exist.
4 - 3 Continuity should exist.
2, 4 - Ground Continuity should not exist.
WJIA1442E

TROUBLE DIAGNOSISATC-97
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7.RECHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to ATC-50, "
Operational Check (Front)" .
Does another symptom exist?
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair" .
NO >> Replace front air control. Refer to ATC-123, "
Removal and Installation" .
SYSTEM DESCRIPTION
The front air control controls compressor operation based on ambient and intake temperature and a signal
from ECM.
Low Temperature Protection Control
The front air control will turn the compressor ON or OFF as determined by a signal detected by the intake sen-
sor and the ambient sensor.
When intake air temperature is higher than the preset value, the compressor turns ON. The compressor turns
OFF when intake air temperature is lower than the pres et value. That preset value is dependent on the ambi-
ent temperature, refer to the following table.
DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH
SYMPTOM: Magnet clutch does not engage when A/C switch is ON.
1.CHECK INTAKE AND AMBIENT SENSOR CIRCUITS
Check intake and ambient sensors. Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
OK or NG
OK >> GO TO 2.
NG >> • Malfunctioning intake sensor. Refer to ATC-120, "
Intake Sensor Circuit" .
• Malfunctioning ambient sensor. Refer to ATC-114, "
Ambient Sensor Circuit".
2.PERFORM AUTO ACTIVE TEST
Refer to PG-20, "
Auto Active Test".
Does magnet clutch operate?
Ambient temperature °C ( °F) C o m p r e s s o r O N i n ta k e
temperature °C ( °F) Compressor OFF in-
take temperature °C ( °F)
0 (32) 2.5 (37) 2.0 (36)
10 (50) 2.5 (37) 2.0 (36)
20 (68) 2.5 (37) 1.5 (35)
30 (86) 2.0 (36) 0.5 (33)
40 (104) 2.0 (36) 0.5 (33)
50 (122) 2.0 (36) 0.5 (33)
WJIA1369E

ATC-98
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
YES or NO
YES >> • WITH CONSULT-IIGO TO 5.
• WITHOUT CONSULT-II GO TO 6.
NO >> Check 10A fuse (No. 42, located in IPDM E/R), and GO TO 3.
3.CHECK CIRCUIT CONTINUITY BETW EEN IPDM E/R AND COMPRESSOR
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and compressor (magnet clutch) connector.
3. Check continuity between IPDM E/R harness connector E119 terminal 11 and compressor harness connector F3 terminal 1.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4.CHECK MAGNET CLUTCH CIRCUIT
Check for operation sound when applying battery voltage direct cur-
rent to terminal.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-28, "Removal and
Installation of IPDM E/R".
NG >> Replace magnet clutch. Refer to ATC-155, "
Removal
and Installation for Compressor Clutch".
5.CHECK BCM INPUT (COMPRESSOR ON) SIGNAL
Check compressor ON/OFF signal. Refer to ATC-30, "
CONSULT-II
Function (HVAC)" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
6.CHECK CIRCUIT CONTINUITY BETWEE N BCM AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect BCM connector and front air control connector.
3. Check continuity between BCM harness connector M18 terminal 27 and front air control harness connector M49 terminal 12.
OK or NG
OK >> GO TO 7.
NG >> Repair harness or connector.
11 – 1 : Continuity should exist.
WJIA0560E
SJIA0197E
A/C SW ON : COMP ON SIG ON
A/C SW OFF : COMP ON SIG OFF
WJIA0469E
27 - 12 Continuity should exist.
WJIA1443E

ATC-104
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
PERFORMANCE CHART
Test Condition
Testing must be performed as follows:
*1ATC-155, "Removal and Installation
for Compressor Clutch"
*2AT C - 7 8 , "Front Blower Motor Circuit"*3EM-13, "Checking Drive Belts"
WJIA1371E

REFRIGERANT LINESATC-155
< SERVICE INFORMATION >
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Removal and Installation for Compressor ClutchINFOID:0000000003533294
Magnet Clutch Assembly
REMOVAL
1. Remove the compressor. Refer to ATC-154, "Removal and Installation for Compressor".
2. Remove the center bolt while holding the clutch disc stationary using Tool as shown.
3. Remove the clutch disc.
4. Remove the snap ring using external snap ring pliers or suitable tool.
WJIA0372E
1. Magnet clutch assembly 2. Magnet coil 3. Pulley
4. Clutch disc 5. Snap ring 6. Thermal protector (built in)
7. Compressor
Tool number : J-44614
WHA228
RHA072C