steering INFINITI QX56 2007 Factory Service Manual

PS-1
STEERING
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SECTION PS
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CONTENTS
POWER STEERING SYSTEM
SERVICE INFORMATION ............................2
PRECAUTIONS ...................................................2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
Precaution for Steering System ................................2
PREPARATION ...................................................3
Special Service Tool .................................................3
Commercial Service Tool ..........................................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
5
NVH Troubleshooting Chart ......................................5
POWER STEERING FLUID ................................6
Checking Fluid Level .................................................6
Checking Fluid Leakage ............................................6
Air Bleeding Hydraulic System ..................................6
STEERING WHEEL .............................................7
On-Vehicle Inspection and Service ...........................7
Removal and Installation ...........................................8
TILT SYSTEM ......................................................9
Removal and Installation ..........................................9
STEERING COLUMN ........................................10
Removal and Installation .........................................10
Disassembly and Assembly .....................................13
POWER STEERING GEAR AND LINKAGE ....15
Removal and Installation .........................................15
Disassembly and Assembly .....................................17
POWER STEERING OIL PUMP .......................21
On-Vehicle Inspection and Service .........................21
Removal and Installation .........................................21
Disassembly and Assembly .....................................22
HYDRAULIC LINE ............................................23
Removal and Installation .........................................23
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
25
Steering Wheel ........................................................25
Steering Column ......................................................25
Steering Outer Socket and Inner Socket .................26
Steering Gear ..........................................................26
Oil Pump ..................................................................27
Steering Fluid ..........................................................27

PS-2
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000003532816
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution for Steering SystemINFOID:0000000003532817
• Before disassembly, thoroughly clean the outside of the unit.
• Disassembly should be done in a clean work area. It is important to prevent the internal parts from becoming
contaminated by dirt or other foreign matter.
• For easier and proper assembly, place disassembled parts in order on a parts rack.
• Use nylon cloth or paper towels to clean the parts; common shop rags can leave lint that might interfere with
their operation.
• Before inspection or reassembly, carefully clean all parts with a general purpose, non-flammable solvent.
• Before assembly, apply a coat of recommended Genuine NISSAN PSF or equivalent to hydraulic parts.
Petroleum jelly may be applied to O-rings and seals. Do not use any grease.
• Replace all gaskets, seals and O-rings. Avoid damaging O-rings, seals and gaskets during installation. Per-
form functional tests whenever designated.

PREPARATION
PS-3
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PREPARATION
Special Service ToolINFOID:0000000003532818
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
ST3127 S000
(See J-25765-A)
Preload gauge
1. GG9103000
(J-25765-A)
Torque wrench
2. HT62940000
( — )
Socket adapter
3. HT62900000
( — )
Socket adapterInspecting of pinion rotating torque and rota-
tional torque for ball joint
HT72520000
(J-25730-A)
Ball joint removerRemoving steering outer socket
1. KV48105300-4 and 5295262U10
( — )
Connector A and O-ring
2. KV48105300-3 and 5295262U00
( — )
Eye-bolt and O-ring
3. KV48103500
(J-26357 and J-26357-10)
Pressure gauge and shut-off valve
4. KV48105300-1 and 5295262U00
( — )
Connector B and O-ring
5. KV48105300-2
( — )
NutMeasuring oil pump relief pressure
KV481J0010
(J-1859-A)
Steering wheel pullerRemoving steering wheel
KV481J0020
(J-42578)
Steering wheel puller legsRemoving steering wheel
S-NT541
NT146
SGIA0427E
LHIA0043E
LHIA0044E

PS-4
< SERVICE INFORMATION >
PREPARATION
Commercial Service Tool
INFOID:0000000003532819
KV40107300
(—)Crimping boot bands
—
(J-44372)
Spring gaugeMeasuring steering wheel turning force Tool number
(Kent-Moore No.)
Tool nameDescription
ZZA1229D
LST024
Tool nameDescription
Power toolRemoving nuts and bolts
PBIC0190E

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
PS-5
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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000003532820
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
PS-6PS-6PS-17PS-17PS-17PS-6PS-7PS-7
EM-13, "
Checking Drive Belts
"
PS-7PS-10PS-15PS-13PS-10PS-15
PR-3, "
NVH Troubleshooting Chart
"
FFD-6, "
NVH Troubleshooting Chart
"
FAX-4, "
NVH Troubleshooting Chart
"
FSU-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
FAX-4, "
NVH Troubleshooting Chart
"
BR-4, "
NVH Troubleshooting Chart
"
Possible cause and suspect-
ed parts
Fluid level
Air in hydraulic system
Outer socket ball joint swinging force
Outer socket ball joint rotating torque
Outer socket ball joint end play
Steering fluid leakage
Steering wheel play
Steering gear rack sliding force
Drive belt looseness
Improper steering wheel
Improper installation or looseness of tilt lock lever
Mounting rubber deterioration
Steering column deformation or damage
Improper installation or looseness of steering column
Steering linkage looseness
PROPELLER SHAFT
FRONT FINAL DRIVE
WHEEL HUB
SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
SymptomNoise× × ××××× × × ××××××× ×
Shake××× × ××××× ×
Vibration××××× × ××× ×
Shimmy×××××××××
Shudder×××××××

PS-6
< SERVICE INFORMATION >
POWER STEERING FLUID
POWER STEERING FLUID
Checking Fluid LevelINFOID:0000000003532821
Check power steering fluid level with engine off, referring to the scale
on reservoir tank.
Use HOT range for fluid temperatures of 50° – 80°C (122° – 176°F).
Use COLD range for fluid temperatures of 0° – 30°C (32° – 86°F).
CAUTION:
• Do not overfill.
• Do not reuse any used power steering fluid.
• Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to MA-10
.
Checking Fluid LeakageINFOID:0000000003532822
Check the hydraulic piping lines for improper attachment and for
leaks, cracks, damage, loose connections, chafing or deterioration.
1. Run engine until fluid temperature reaches 50° – 80°C (122° –
176°F) in reservoir tank. Keep engine speed idle.
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each “lock” position for five seconds to
check fluid leakage.
CAUTION:
Do not hold steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not over tighten con-
nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to PS-21
.
6. Check steering gear boots for accumulation of fluid indicating a leak from the steering gear.
Air Bleeding Hydraulic SystemINFOID:0000000003532823
Incomplete air bleeding causes the following. When this happens, bleed air again.
• Air bubbles in reservoir tank.
• Clicking noise in oil pump.
• Excessive buzzing in oil pump.
NOTE:
When vehicle is stationary or while steering wheel is being turned slowly, some noise may be heard from oil
pump or gear. This noise is normal and does not affect any system.
1. Stop engine, and then turn steering wheel fully to right and left several times.
CAUTION:
Do not allow steering fluid reservoir tank to go below the MIN level line. Check tank frequently and
add fluid as needed.
2. Run engine at idle speed. Turn steering wheel fully right and then fully left, hold for about three seconds.
Then check for fluid leakage.
3. Repeat step 2 several times at about three second intervals.
CAUTION:
Do not hold steering wheel in the locked position for more than 10 seconds. (There is the possibil-
ity that oil pump may be damaged.)
4. Check for air bubbles or cloudy fluid.
5. If air bubbles or cloudiness still exists, stop engine, perform steps 2 and 3 again until air bubbles or cloud-
iness does not exist.
6. Stop engine, check fluid level.
LGIA0021E
SGIA0506E

STEERING WHEEL
PS-7
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STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000003532824
CHECKING CONDITION OF INSTALLATION
• Check installation condition of steering gear assembly, front suspension, axle and steering column.
• Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
• Check if the mounting nuts for steering gear assembly are loose.
Refer to PS-15
.
CHECKING STEERING WHEEL PLAY
1. Turn tires straight ahead, start engine, then turn steering wheel to the left and right lightly, and measure
steering wheel movement on the outer circumference when steering wheel is turned up to the point where
tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
• Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
6, "Front Wheel Alignment" .
1. Turn tires straight ahead, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot be attained by repositioning the steering wheel two teeth or less on steering
stem, loosen tie-rod lock nuts of steering outer sockets, then adjust tie-rods by the same amount in the
opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to operating temperature of 60° – 80°C (140° – 176°F).
4. Tires need to be inflated to specified pressure. Refer to WT-28, "
Tire".
5. Check steering wheel turning force using Tool when steering
wheel has been turned 360° from the neutral position.
6. If steering wheel turning force is out of specification, inspect
steering column. Refer to PS-13, "
Disassembly and Assembly" .
7. If steering column meets specification, repair steering gear.
Refer to PS-17, "
Disassembly and Assembly". End play of the axial direction for steering wheel : 0 mm (0 in)
LGIA0024E
Steering wheel play on the outer circumference : 0 − 35 mm (0 − 1.38 in)
Tool number : J-44372
Steering wheel
turning force: 39 N (4 kg-f, 9 lb-f) or less
WGIA0035E

PS-8
< SERVICE INFORMATION >
STEERING WHEEL
CHECKING FRONT WHEEL TURNING ANGLE
When checking front wheel turning angle, refer to FSU-6, "Front Wheel Alignment" .
Removal and InstallationINFOID:0000000003532825
REMOVAL
1. Set the front wheels in the straight-ahead position.
2. Remove the driver air bag module. Refer to SRS-35, "
Removal and Installation".
3. Disconnect steering wheel switches.
4. Remove the steering wheel center nut.
5. Remove the steering wheel using Tools.
CAUTION:
Place a piece of tape across the spiral cable so it will not be
rotated out of position.
6. Inspect the steering wheel near the puller holes for damage. If
damaged, replace the steering wheel.
• Remove steering wheel rear cover and steering wheel
switches, if required.
INSTALLATION
Installation is in the reverse order of removal.
• Align spiral cable correctly when installing steering wheel. Make
sure that the spiral cable is in the neutral position. The neutral
position is detected by turning left 2.5 revolutions from the right
end position and ending with the knob at the top.
• If equipped with VDC, refer to BRC-54, "
Adjustment of Steering
Angle Sensor Neutral Position" for steering angle sensor adjust-
ment.
• After the work is completed, perform self-diagnosis to make sure
no malfunction is detected. Refer to SRS-20, "
SRS Operation
Check".
• Tighten steering wheel center nut to specification. Refer to PS-10,
"Removal and Installation".
CAUTION:
• The spiral cable may snap due to steering operation if the
cable is not installed in the correct position.
• With the steering linkage disconnected, the cable may snap
by turning the steering wheel beyond the limited number of
turns. The spiral cable can be turned counterclockwise about
2.5 turns from the neutral position.Tool number A: J-1859-A
B: J-42578
WHIA0124E
WGIA0038E
PHIA0275E

TILT SYSTEM
PS-9
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TILT SYSTEM
Removal and InstallationINFOID:0000000003532826
TILT MOTOR AND TILT SENSOR
Removal
1. Remove the steering column cover and lower driver instrument panel. Refer to IP-10 .
2. Remove knee protector.
3. Disconnect the tilt sensor electrical connector.
4. Remove the two tilt sensor screws and the tilt sensor.
5. Disconnect the tilt motor electrical connector.
6. Remove the tilt motor bolt and the tilt motor.
Installation
Installation is in reverse order of removal.
NOTE:
Make sure the tab in the tilt sensor is engaged in the bracket on the tilt motor.
LGIA0022E
1. Tilt sensor 2. Tilt motor
LGIA0026E

PS-10
< SERVICE INFORMATION >
STEERING COLUMN
STEERING COLUMN
Removal and InstallationINFOID:0000000003532827
CAUTION:
• Do not exert any load or impact in the axial direction immediately before or after column removal.
• Do not to move steering gear during removal of steering column assembly.
REMOVAL
1. Remove combination switch and spiral cable from steering column assembly. Refer to SRS-37, "Removal
and Installation" .
2. Remove the tilt motor and tilt sensor. Refer to PS-9, "
Removal and Installation" .
3. Remove steering column cover, ADP steering switch and ignition key finisher. Refer to IP-10, "
Removal
and Installation" .
1. Driver air bag module 2. Steering wheel 3. Steering wheel side cover
4. Combination switch and spiral cable 5. Steering column assembly 6. Collar
7. Hole cover seal 8. Clamp 9. Hole cover mounting plate
10. Hole cover 11. Upper joint 12. Upper shaft
13. Boot clamp 14. Lower joint shaft 15. Boot and clips (plastic)
WGIA0139E