INFINITI QX56 2009 Factory Service Manual

EC-244
< COMPONENT DIAGNOSIS >[VK56DE]
P0452 EVAP CONTROL S
YSTEM PRESSURE SENSOR
Check the following.
 Harness connectors C1, E41
 Harness connectors E5, F14
 Harness for open or short between EVAP control system pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK EVAP CONTROL SY STEM PRESSURE SENSOR
Refer to EC-244, "Component Inspection"
.
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.
10.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "How to Check Terminal"
and GI-38, "Intermittent Incident".
>> INSPECTION END
Component InspectionINFOID:0000000003771514
EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor wit h its harness connector connected from EVAP canister.
Always replace O-ring with a new one.
2. Install a vacuum pump to EVAP control system pressure sensor.
3. Turn ignition switch ON and check output voltage between ECM terminal 32 and ground under the following conditions.
CAUTION:
 Always calibrate the vacuum pump gauge when using it.
 Do not apply below -93.3 kP a (-700 mmHg, -27.56 inHg) or
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
4. If NG, replace EVAP control system pressure sensor.
Applied vacuum [kPa (mmHg, inHg)] Voltage (V)
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5 lower than above value
PBIB1173E
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P0453 EVAP CONTROL SYSTEM PRESSURE SENSOREC-245
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P0453 EVAP CONTROL SYSTEM
PRESSURE SENSOR
Component DescriptionINFOID:0000000003771515
The EVAP control system pressure sens or detects pressure in the purge line. The sensor output voltage to the
ECM increases as pressure increases.
On Board Diagnosis LogicINFOID:0000000003771516
NOTE:
If DTC P0453 is displayed with DTC P0643, first pe rform the trouble diagnosis for DTC P0643. Refer to
EC-285
.
DTC Confirmation ProcedureINFOID:0000000003771517
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
Always perform test at a temperature of 5 °C (41 °F) or more.
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
BBIA0443E
PBIB1207E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0453
0453 EVAP control system pressure
sensor high input An excessively high voltage from the
sensor is sent to ECM.  Harness or connectors
(The sensor circuit is open or shorted.)
 EVAP control system pressure sensor
 EVAP canister vent control valve
 EVAP canister
 Rubber hose from EVAP canister vent
control valve to vehicle frame
Revision: December 20092009 QX56

EC-246
< COMPONENT DIAGNOSIS >[VK56DE]
P0453 EVAP CONTROL S
YSTEM PRESSURE SENSOR
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-III.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32 °F).
6. Start engine and wait at least 20 seconds.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-246, "Diagnosis Procedure"
.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 107 (Fuel tank tem-
perature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 20 seconds.
5. Select Service $07 with GST. If 1st trip DTC is detected, go to EC-246, "Diagnosis Procedure"
.
Diagnosis ProcedureINFOID:0000000003771518
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-85, "Ground Inspection"
.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check sensor harness connector for water.
OK or NG
PBIB1110E
BBIA0354E
Water should not exist.
BBIA0443E
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OK >> GO TO 3.
NG >> Repair or replace harness connector.
3.CHECK EVAP CONTROL SYS
TEM PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between EVAP control system pressure sensor terminal 3 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
 Harness connectors C1, E41
 Harness connectors E5, F14
 Harness for open or short between EVAP c ontrol system pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control s ystem pressure sensor terminal 1 and ECM terminal
67.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
 Harness connectors C1, E41
 Harness connectors E5, F14
 Harness for open or short between EVAP c ontrol system pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK EVAP CONTROL SYSTEM PRESSURE SENS OR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check harness continuity between ECM terminal 32 and EVAP control system pressure sensor terminal 2.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8. Voltage: Approximately 5V
PBIB0138E
Continuity should exist.
Continuity should exist.
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EC-248
< COMPONENT DIAGNOSIS >[VK56DE]
P0453 EVAP CONTROL S
YSTEM PRESSURE SENSOR
8.DETECT MALFUNCTIONING PART
Check the following.
 Harness connectors C1, E41
 Harness connectors E5, F14
 Harness for open or short between EVAP control system pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK RUBBER TUBE
1. Disconnect rubber tube connected to EV AP canister vent control valve.
2. Check the rubber tube for clogging, vent or kinked.
OK or NG
OK >> GO TO 10.
NG >> Clean the rubber tube using an air blower, repair or replace rubber tube.
10.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-232, "Component Inspection"
.
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP canister vent control valve.
11 .CHECK EVAP CONTROL S YSTEM PRESSURE SENSOR
Refer to EC-249, "Component Inspection"
.
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP control system pressure sensor.
12.CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Check if water will drain from the EVAP canister.
Ye s o r N o
Yes >> GO TO 13.
No >> GO TO 15.
13.CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.5 kg (5.5 lb).
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
14.DETECT MALFUNCTIONING PART
Check the following.
 EVAP canister for damage
 EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister.
BBIA0351E
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P0453 EVAP CONTROL SYSTEM PRESSURE SENSOREC-249
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15.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "How to Check Terminal"
and GI-38, "Intermittent Incident".
>> INSPECTION END
Component InspectionINFOID:0000000003771519
EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pr essure sensor with its harness connec tor connected from EVAP canister.
Always replace O-ring with a new one.
2. Install a vacuum pump to EVAP control system pressure sensor.
3. Turn ignition switch ON and check output voltage between ECM terminal 32 and ground under the following conditions.
CAUTION:
 Always calibrate the vacuum pu mp gauge when using it.
 Do not apply below -93.3 kP a (-700 mmHg, -27.56 inHg) or
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
4. If NG, replace EVAP control system pressure sensor.
Applied vacuum [kPa (mmHg, inHg)] Voltage (V)
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5 lower than above value
PBIB1173E
Revision: December 20092009 QX56

EC-250
< COMPONENT DIAGNOSIS >[VK56DE]
P0455 EVAP CONTROL SYSTEM
P0455 EVAP CONTROL SYSTEM
On Board Diagn
osis LogicINFOID:0000000003771520
This diagnosis detects a very large leak (fuel filler c ap fell off etc.) in EVAP system between the fuel tank and
EVAP canister purge volume control solenoid valve.
CAUTION:
 Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
 If the fuel filler cap is not tigh tened properly, the MIL may come on.
 Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureINFOID:0000000003771521
CAUTION:
Never remove fuel filler cap during the DTC Confirmation Procedure.
NOTE:
PBIB1026E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0455
0455 EVAP control system
gross leak detected EVAP control system has a very large leak
such as fuel filler cap fell off, EVAP control
system does not operate properly.  Fuel filler cap remains open or fails to close.
 Incorrect fuel tank vacuum relief valve
 Incorrect fuel filler cap used
 Foreign matter caught in fuel filler cap.
 Leak is in line between intake manifold and
EVAP canister purge volume control sole-
noid valve.
 Foreign matter caught in EVAP canister vent control valve.
 EVAP canister or fuel tank leaks
 EVAP purge line (pipe and rubber tube)
leaks
 EVAP purge line rubber tube bent.
 Loose or disconnected rubber tube
 EVAP canister vent control valve and the cir- cuit
 EVAP canister purge volume control sole- noid valve and the circuit
 Fuel tank temperature sensor
 O-ring of EVAP canister vent control valve is
missing or damaged.
 EVAP control system pressure sensor
 Refueling EVAP vapor cut valve
 ORVR system leaks
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P0455 EVAP CONTROL SYSTEMEC-251
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Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
 If DTC Confirmation Procedure has been previously c onducted, always perform the following before con-
ducting the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
 Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
 Open engine hood before conducting the following procedures.
WITH CONSULT-III
1. Tighten fuel filler cap securely until ratcheting sound is heard.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
5. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70 °C (32 - 158 °F)
INT/A TEMP SE: 0 - 60 °C (32 - 140 °F)
6. Select “EVP SML LEAK P0442/P1442” of “EVAPO RATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-III screen, go to
EC-13, "Basic Inspection"
.
7. Make sure that “OK” is displayed. If “NG” is displayed, select “SELF-DIAG R ESULTS” mode and make sure that “EVAP GROSS LEAK
[P0455]” is displayed. If it is displayed, refer to EC-251, "Diagnosis Procedure"
.
If P0442 is displayed, perform Diagnostic Procedure for DTC P0442, EC-216, "Diagnosis Procedure"
.
WITH GST
NOTE:
Be sure to read the explanation of EC-456, "DTC Index"
before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-456, "DTC Index"
.
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select Service $07 with GST.  If P0441 is displayed on the screen, go to EC-211, "Diagnosis Procedure"
.
 If P0442 is displayed on the screen, go to EC-216, "Diagnosis Procedure"
.
 If P0455 is displayed on the screen, go to EC-251, "Diagnosis Procedure"
.
Diagnosis ProcedureINFOID:0000000003771522
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
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EC-252
< COMPONENT DIAGNOSIS >[VK56DE]
P0455 EVAP CONTROL SYSTEM
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened proper ly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-264, "Component Inspection"
.
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-37, "Description"
.
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.
6.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 7.
7.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
 EVAP canister vent control valve is installed properly. Refer to EC-491, "Removal and Installation"
.
 EVAP canister vent control valve. Refer to EC-232, "Component Inspection"
.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace EVAP cani ster vent control valve and O-ring.
8.INSTALL THE PRESSURE PUMP
SEF915U
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P0455 EVAP CONTROL SYSTEMEC-253
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To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.
NOTE:
Improper installation of the EV
AP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-III>>GO TO 9.
Without CONSULT-III>>GO TO 10.
9.CHECK FOR EVAP LEAK
With CONSULT-II I
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP li ne until the pressure indicator reaches the middle of
the bar graph.
CAUTION:
 Do not use compressed air or a high pressure pump.
 Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to EC-37, "Description"
.
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.
10.CHECK FOR EVAP LEAK
Without CONSULT-II I
1. Turn ignition switch OFF.
BBIA0366E
SEF916U
SEF200U
Revision: December 20092009 QX56