INFINITI QX56 2009 Factory Service Manual

EC-404
< COMPONENT DIAGNOSIS >[VK56DE]
IGNITION SIGNAL
IGNITION SIGNAL
Component DescriptionINFOID:0000000003771721
IGNITION COIL & POWER TRANSISTOR
The ignition signal from the ECM is sent to and amplifi
ed by the power transistor. The power transistor turns
ON and OFF the ignition coil primary circuit. This ON/O FF operation induces the proper high voltage in the coil
secondary circuit.
Diagnosis ProcedureINFOID:0000000003771722
1.CHECK ENGINE START
Turn ignition switch OFF, and restart engine.
Is engine running?
Ye s o r N o
Yes (With CONSULT-IIl)>>GO TO 2.
Yes (Without CONSULT-lII)>>GO TO 3.
No >> GO TO 4.
2.CHECK OVERALL FUNCTION
With CONSULT-IIl
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-lII.
2. Make sure that each circuit produces a momentary engine speed drop.
OK or NG
OK >> INSPECTION END
NG >> GO TO 10.
3.CHECK OVERALL FUNCTION
Without CONSULT-IIl
1. Let engine idle.
2. Read the voltage signal between ECM terminals 46, 60, 61, 62, 65, 79, 80, 81 and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as shown below.
NOTE:
The pulse cycle changes depending on rpm at idle.
OK or NG
1. Ignition coils (with power transistor) (bank 2) 2. Ignition coils (with power transistor)
(bank 1)
BBIA0777E
PBIB2094E
PBIB0044E
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IGNITION SIGNALEC-405
< COMPONENT DIAGNOSIS > [VK56DE]
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OK >>
INSPECTION END
NG >> GO TO 10.
4.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
2. Check voltage between ECM terminals 119, 120 and ground with CONSULT-IIl or tester.
OK or NG
OK >> GO TO 5.
NG >> Go to EC-82
.
5.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect condenser-1 harness connector.
3. Turn ignition switch ON.
4. Check voltage between condenser-1 terminal 1 and ground with CONSULT-IIl or tester.
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
6.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector E119.
3. Check harness continuity between IPDM E/R terminal 4 and condenser-1 terminal 1. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> Go to EC-82.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
 Harness connectors E2, F32 Voltage: Battery voltage
MBIB0034E
BBIA0358E
Voltage: Battery voltage
PBIB0624E
Continuity should exist.
Revision: December 20092009 QX56

EC-406
< COMPONENT DIAGNOSIS >[VK56DE]
IGNITION SIGNAL
 Harness for open or short between condenser-1 and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK CONDENSER-1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between condenser-1 terminal 2 and ground. Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to power in harness or connectors.
9.CHECK CONDENSER-1
Refer to EC-407, "Component Inspection"
.
OK or NG
OK >> GO TO 10.
NG >> Replace condenser-1.
10.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect ignition coil harness connector.
4. Turn ignition switch ON.
5. Check voltage between ignition coil terminal 3 and ground with CONSULT-IIl or tester.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
 Harness connectors E2, F32
 Harness for open or short between ignition coil and harness connector F32 Continuity should exist.
1. Ignition coils (with power transistor)
(bank 2) 2. Ignition coils (with power transistor)
(bank 1)
Voltage: Battery voltage
BBIA0777E
PBIB0138E
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IGNITION SIGNALEC-407
< COMPONENT DIAGNOSIS > [VK56DE]
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>> Repair or replace harness or connectors.
12.CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ignition coil terminal 2 and ground. Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 13.
NG >> Repair open circuit or short to power in harness or connectors.
13.CHECK IGNITION COIL OUTPUT SI GNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 46, 60, 61, 62, 65, 79, 80, 81 and ignition coil terminal
1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 14.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
14.CHECK IGNITION COIL WITH POWER TRANSISTOR
Refer to EC-407, "Component Inspection"
.
OK or NG
OK >> GO TO 15.
NG >> Replace ignition coil with power transistor.
15.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "How to Check Terminal"
and GI-38, "Intermittent Incident".
>> INSPECTION END
Component InspectionINFOID:0000000003771723
IGNITION COIL WITH POWER TRANSISTOR
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
4. If NG, replace ignition coil with power transistor.
If OK, go to next step.
5. Turn ignition switch OFF.
6. Reconnect all harness connectors disconnected. Continuity should exist.
Continuity should exist.
Terminal No. (Polarity) Resistance
Ω [at 25 °C (77 °F)]
1 and 2 Except 0 or ∞
1 and 3 Except 0
2 and 3
PBIB0847E
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EC-408
< COMPONENT DIAGNOSIS >[VK56DE]
IGNITION SIGNAL
7. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-IIl to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel pressure.
10. Turn ignition switch OFF.
11. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be checked.
13. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
16. Crank engine for about 3 seconds, and check whether spark is generated between the spark plug and the grounded metal por-
tion.
CAUTION:
 Do not approach to the spar k plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the el ectrical discharge voltage
becomes 20kV or more.
 It might cause to damage the igni tion coil if the gap of more than 17 mm (0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in) , the sp ark might be generated even if the coil is mal-
functioning.
17. If NG, replace ignition coil with power transistor.
CONDENSER-1
1. Turn ignition switch OFF.
2. Disconnect condenser-1 harness connector.
3. Check resistance between condenser-1 terminals 1 and 2. Spark should be generated.
BBIA0380E
PBIB2325E
Resistance Above 1 M
Ω [at 25 °C (77 °F)]
PBIB0794E
Revision: December 20092009 QX56

ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-409
< COMPONENT DIAGNOSIS > [VK56DE]
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ON BOARD REFUELING VAPOR RECOVERY (ORVR)
System DescriptionINFOID:0000000003771724
From the beginning of refueling, the air and vapor insi
de the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The v apor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspectio ns below, be sure to observe the following:
 Put a “CAUTION: FLAMMABLE” sign in workshop.
 Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
 Be sure to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
 Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof containe r and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-487, "Fuel Pressure Check"
.
- Disconnect battery ground cable.
 Always replace O-ring when the fu el gauge retainer is removed.
 Do not kink or twist hose and tube when they are installed.
 Do not tighten hose and clamps excessively to avoid damaging hoses.
 After installation, run engine a nd check for fuel leaks at connection.
 Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, r esulting in fuel spray and possibly a fire.
Diagnosis ProcedureINFOID:0000000003771725
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent c ontrol valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 2.5 kg (5.5 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
PBIB1068E
Revision: December 20092009 QX56

EC-410
< COMPONENT DIAGNOSIS >[VK56DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Does water drain from the EVAP canister?
Ye s o r N o
Ye s > > G O T O 3 .
No >> GO TO 5.
3.REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-411, "Component Inspection"
.
OK or NG
OK >> INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 2.5 kg (5.5 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Ye s o r N o
Ye s > > G O T O 3 .
No >> GO TO 5.
3.REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
BBIA0351E
BBIA0351E
Revision: December 20092009 QX56

ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-411
< COMPONENT DIAGNOSIS > [VK56DE]
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4.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5.CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refue ling EVAP vapor cut valve for clogging, kink, loose-
ness and improper connection.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses and tubes.
6.CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 7.
NG >> Replace filler neck tube.
7.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-411, "Component Inspection"
.
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
8.CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 9.
NG >> Replace fuel filler tube.
9.CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace one-way fuel valve with fuel tank.
10.CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows. When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >> INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve with fuel tank.
Component InspectionINFOID:0000000003771726
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-IIl
1. Remove fuel tank. Refer to FL-11.
SEF665U
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EC-412
< COMPONENT DIAGNOSIS >[VK56DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge
retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-IIl.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [ −13.3 kPa ( −100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Without CONSULT-IIl
1. Remove fuel tank. Refer to FL-11.
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
BBIA0401E
Revision: December 20092009 QX56

ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-413
< COMPONENT DIAGNOSIS > [VK56DE]
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d. Apply vacuum pressure to hose end [
−13.3 kPa ( −100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
BBIA0401E
Revision: December 20092009 QX56