INFINITI QX56 2009 Factory Service Manual

RAX-16
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel BearingINFOID:0000000003772263
Drive ShaftINFOID:0000000003772264
Boot BandsINFOID:0000000004212446
Unit: mm (in)
Axial end play0 mm (0 in)
Joint Wheel side Final drive side
Grease capacity140
− 160 g
(4.93 − 5.64 oz) 175
− 195 g
(6.17 − 6.88 oz)
Boot installed length 134.5 mm (5.30 in) 147.9 mm (5.82 in)
Dimension (M) 1.0 - 4.0 (0.039 - 0.157)
DSF0047D
Revision: December 20092009 QX56

RF-1
BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
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SECTION RF
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CONTENTS
ROOF
BASIC INSPECTION ....... .............................3
DIAGNOSIS AND REPAIR WORKFLOW ..... .....3
Work Flow ........................................................... ......3
INSPECTION AND ADJUSTMENT .....................5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ......
5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ..................................
5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .......
5
BASIC INSPECTION ...................................................5
BASIC INSPECTION : Spec ial Repair Require-
ment .................................................................... ......
5
FUNCTION DIAGNOSIS ...............................6
SUNROOF SYSTEM ...................................... .....6
System Diagram ................................................. ......6
System Description ...................................................6
Component Parts Location ......................................7
Component Description ............................................7
DIAGNOSIS SYSTEM (BCM) .............................8
COMMON ITEM ..................................................... ......8
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) .......................................................
8
RETAINED PWR .........................................................8
RETAINED PWR : CONSULT-III Function (BCM -
RETAINED PWR) .....................................................
8
COMPONENT DIAGNOSIS .........................10
POWER SUPPLY AND GROUND CIRCUIT .. ....10
SUNROOF MOTOR ASSEMBLY .......................... ....10
SUNROOF MOTOR ASSEMBLY :
Diagnosis Procedure ..............................................
10
SUNROOF MOTOR ASSEMBLY : Special Repair
Requirement ........................................................ ....
11
SUNROOF SWITCH CIRCUIT ..........................12
Description ...............................................................12
Component Function Check ..................................12
Diagnosis Procedure ...............................................12
DOOR SWITCH .................................................14
Description ...............................................................14
Component Function Check ....................................14
Diagnosis Procedure ...............................................14
Component Inspection .............................................15
ECU DIAGNOSIS .........................................16
BCM (BODY CONTROL MODULE) .................16
Reference Value .................................................. ....16
Terminal Layout .......................................................18
Physical Values ................................................... ....18
Wiring Diagram ........................................................24
Fail Safe ..................................................................28
DTC Inspection Priority Chart ...............................29
DTC Index ...............................................................29
SUNROOF SYSTEM .........................................31
Reference Value ......................................................31
Wiring Diagram ........................................................32
SYMPTOM DIAGNOSIS ..............................37
SUNROOF DOES NOT OPERATE PROPER-
LY ......................................................................
37
Diagnosis Procedure ........................................... ....37
AUTO OPERATION DOES NOT OPERATE ....38
Diagnosis Procedure ...............................................38
DOES NOT STOP FULLY-OPEN OR FULLY-
CLOSED POSITION ..........................................
39
Diagnosis Procedure ...............................................39
Revision: December 20092009 QX56

RF-2
RETAINED POWER OPERATION DOES NOT
OPERATE PROPERLY .....................................
40
Diagnosis Procedure ........................................... ...40
SUNROOF DOES NOT OPERATE ANTI-
PINCH FUNCTION .......................................... ...
41
Diagnosis Procedure ........................................... ...41
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ...............................................................
42
Work Flow ............................................................ ...42
Generic Squeak and Rattle Troubleshooting ..........44
Diagnostic Worksheet .............................................46
PRECAUTION .............................................48
PRECAUTIONS .............................................. ...48
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
48
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ..................................
48
Precaution ...............................................................49
PREPARATION ..........................................50
PREPARATION .............................................. ...50
Special Service Tool ............................................ ...50
Commercial Service Tool ........................................50
ON-VEHICLE REPAIR ...............................51
SUNROOF SYSTEM ...................................... ...51
Inspection ............................................................. ...51
Exploded View ........................................................54
Removal and Installation .........................................55
Revision: December 20092009 QX56

DIAGNOSIS AND REPAIR WORKFLOWRF-3
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000003776060
OVERALL SEQUENCE
DETAILED FLOW
ALKIA0859GB
Revision: December 20092009 QX56

RF-4
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).
>> GO TO 2
2. CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 3
3. PERFORM BASIC INSPECTION
Perform RF-5, "
BASIC INSPECTION : Special Repair Requirement".
Inspection End>>GO TO 4
4. DETECT MALFUNCTIONING SYSTEM BY SYMPTOM DIAGNOSIS
Detect malfunctioning system according to symptom diagnosis based on the confirmed symptom in step 4,
and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 5
5. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
The Diagnostic Procedure described based on open circuit inspection. A short circuit inspection is also
required for the circuit check in the Diagnostic Procedure.
Is malfunctioning part detected?
YES >> GO TO 6
NO >> Check voltage of related BCM terminals using CONSULT-III.
6. REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors di sconnected during Diagnostic Procedure.
>> GO TO 7
7. FINAL CHECK
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and check that
the symptom is not detected.
Does the symptom reappear?
YES >> GO TO 5
NO >> Inspection End.
Revision: December 20092009 QX56

INSPECTION AND ADJUSTMENTRF-5
< BASIC INSPECTION >
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INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPL ACING CONTROL UNIT : Description
INFOID:0000000003776061
MEMORY RESET PROCEDURE
1. Please observe the following instructi ons at confirming the sunroof operation.
NOTE:
Do not disconnect the electronic power while the sunroof is operating or within 5 seconds after the sunroof
stops. (to wipe-out the memory of lid position and operating friction.)
2. Initialization of system should be conducted after the following conditions.
• When the sunroof motor is changed.
• When the sunroof does not operate normally. (Incomplete initialization conditions)
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000003776062
INITIALIZATION PROCEDURE
If the sunroof does not close or open automatically, us e the following procedure to return sunroof operation to
normal.
1. Turn ignition switch ON.
2. Push and hold the sunroof tilt switch in the forw ard (DOWN) position until the sunroof is fully closed.
3. After the sunroof has closed all the way, push and hold the tilt switch forward (DOWN) again for more than 2 seconds to re-learn motor position.
4. Initialization is complete if the sunroof operates normally.
BASIC INSPECTION
BASIC INSPECTION : Special Repair RequirementINFOID:0000000003776063
BASIC INSPECTION
1.INSPECTION START
1. Check the service history.
2. Check the following parts.
• Fuse/circuit breaker blown.
• Poor connection, open or short circuit of harness connector.
• Battery voltage.
Is the inspection result normal?
YES >> Inspection End.
NO >> Repair or replace the malfunctioning parts.
Revision: December 20092009 QX56

RF-6
< FUNCTION DIAGNOSIS >
SUNROOF SYSTEM
FUNCTION DIAGNOSIS
SUNROOF SYSTEM
System DiagramINFOID:0000000003776064
SUNROOF
System DescriptionINFOID:0000000003776065
SUNROOF SYSTEM
INPUT/OUTPUT SIGNAL CHART
SUNROOF OPERATION
• The sunroof motor assembly operates with a power supply that is output from the BCM while the ignition
switch is ON or retained power is operating.
• The tilt up/down & slide open/close signals from the sunr oof switch enable the sunroof motor to move arbi-
trarily.
AUTO OPERATION
The sunroof AUTO feature makes it possible to sli de open and slide close or tilt up and tilt down the sunroof
without holding the sunroof switch in the slide open/tilt down or slide close/tilt up position.
RETAINED POWER OPERATION
Retained power operation is an additional power supply function that enables the sunroof system to operate
up to 45 seconds after the ignition switch is turned OFF.
Retained power function cancel conditions
• When a front door is opened (door switch ON)
• When ignition switch is turned ON again.
• When 45 seconds elapse on the timer.
ALKIA0861GB
Item Input signal to sunroof motor assembly Sunroof motor function Actuator
Sunroof switch Sunroof switch signal (tilt down or slide
open)
Sunroof controlSunroof motor
Sunroof switch signal (tilt up or slide
close)
BCM RAP signal
Revision: December 20092009 QX56

SUNROOF SYSTEMRF-7
< FUNCTION DIAGNOSIS >
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Component Parts LocationINFOID:0000000003776066
Component DescriptionINFOID:0000000003776067
ALKIA0867ZZ
1. Sunroof switch R104 2. Sunroof motor assembly R4 3. BCM M18, M19, M20
(View with instrument panel re-
moved)
4. Front door switch LH B8, RH B108
Component Function
BCM Supplies power to the sunroof motor assembly.
Sunroof switch Transmits tilt up/down & slide open/close operation signal to sunroof motor assembly.
Sunroof motor assembly The sunroof motor and integrated CPU enables tilt up/down & slide open/close as requested by
the sunroof switch.
Front door switch Detects door open/close condition and transmits to BCM.
Revision: December 20092009 QX56

RF-8
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (BCM)
DIAGNOSIS SYSTEM (BCM)
COMMON ITEM
COMMON ITEM : CONSULT-III Function (BCM - COMMON ITEM)INFOID:0000000005867481
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
RETAINED PWR
RETAINED PWR : CONSULT-III Function (BCM - RETAINED PWR)INFOID:0000000005867482
Data monitor
Diagnosis mode Function Description
WORK SUPPORT Changes the setting for each system function.
SELF-DIAG RESULTS Displays the diagnosis results judged by BCM. Refer to RF-29, "
DTCIndex".
CAN DIAG SUPPORT MNTR Monitors the reception status of CAN communication viewed from BCM.
DATA MONITOR The BCM input/output signals are displayed.
ACTIVE TEST The signals used to activate each device are forcibly supplied from BCM.
ECU IDENTIFICATION The BCM part number is displayed.
CONFIGURATION • Enables to read and save the vehicle specification.
• Enables to write the vehicle specification when replacing BCM.
System
Sub system selection item Diagnosis mode
WORK SUPPORT DATA MONITOR ACTIVE TEST
BCM BCM ×
Door lock DOOR LOCK ×××
Rear window defogger REAR DEFOGGER ×
Warning chime BUZZER ××
Interior room lamp timer INT LAMP ×××
Remote keyless entry system MULTI REMOTE ENT ××
Exterior lamp HEAD LAMP ×××
Wiper and washer WIPER ×××
Turn signal and hazard warning lamps FLASHER ××
Air conditioner AIR CONDITONER ×
Intelligent Key system INTELLIGENT KEY ×
Combination switch COMB SW ×
Immobilizer IMMU ××
Interior room lamp battery saver BATTERY SAVER ×××
Back door open TRUNK ××
RAP (retained accessory power) RETAINED PWR ×××
Signal buffer system SIGNAL BUFFER ××
TPMS (tire pressure monitoring sys-
tem) AIR PRESSURE MONITOR
×××
Vehicle security system PANIC ALARM ×
Revision: December 20092009 QX56

DIAGNOSIS SYSTEM (BCM)RF-9
< FUNCTION DIAGNOSIS >
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Monitor Item [Unit] Description
DOOR SW-DR [ON/OFF] Indicates condition of front door switch LH.
DOOR SW-AS [ON/OFF] Indicates condition of front door switch RH.
Revision: December 20092009 QX56