engine INFINITI QX56 2010 Factory Service Manual

TIMING CHAINEM-51
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b. Apply liquid gasket as shown.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
c. Check again that the timing alignment marks on the timing chain and on each sprocket are aligned. Then install the front cover.
d. Install the bolts in the numerical order shown.
e. After tightening, re-tighten to the specified torque. CAUTION:
Be sure to wipe off any excessive liquid gasket leaking onto
surface mating with oil pan.
11. Install the Intake valve timing control solenoid valve cover (RH) (A) and Intake valve timing control solenoid valve cover (LH) (B)
as follows:
• Cross mark that can not be seen after assembly (C)
a. Apply liquid gasket (D) as shown. Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
CAUTION:
The start and end of the appl ication of the liquid gasket
should be crossed at a position (C) that cannot be seen
after attaching the chain case cover.
b. Install the bolts and tighten them to specification in the numeri- cal order shown.
• A: Intake valve timing control solenoid valve cover (RH)
• B: Intake valve timing control solenoid valve cover (LH)
12. Install the crankshaft pulley. • Install the key of the crankshaft.
• Insert the pulley by lightly tapping it.
CAUTION:
Do not tap pulley on the side surface where th e belt is installed (outer circumference).
13. Tighten the crankshaft pulley bolt. • Lock the crankshaft using suitable tool, then tighten the bolt.
• Perform the following steps for angular tightening:
a. Apply engine oil onto the threaded parts of the bolt and seating area.
KBIA2517E
M6 × 50 mm (1.97 in) : No. 1, 20, 25, 26, 27
M6 × 80 mm (3.15 in) : No. 4, 5, 7
M6 × 20 mm (0.79 in) : Except the above
KBIA2478E
D : 2.6 - 3.6 mm (0.102 - 0.142 in) dia.
WBIA0800E
AWBIA0815ZZ
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EM-52
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TIMING CHAIN
b. Select the one most visible notch of the four on the bolt flange.Corresponding to the selected notch, put a alignment mark
(such as paint) on the crankshaft pulley.
14. Rotate the crankshaft pulley in normal direction (clockwise when viewed from engine front) to check for parts interference.
15. Installation of the remaining components is in the reverse of order of removal.
INSPECTION AFTER INSTALLATION
• Before starting the engine, check oil/fluid levels in cluding engine coolant and engine oil. If the levels are
lower than required quantity, fill to the specified level. Refer to MA-13, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel leakage at the connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill to
specified level if necessary.
• Summary of the inspection items:
*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90 ° (angle tightening)
KBIA2519E
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
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CAMSHAFTEM-53
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CAMSHAFT
Exploded ViewINFOID:0000000005149001
Removal and InstallationINFOID:0000000005149002
NOTE:
Do not remove the engine assembly to perform this procedure.
REMOVAL
1. Remove the power steering fluid reservoir tank bolts and position the power steering fluid reservoir tank
aside.
2. Remove the RH bank and LH bank rocker covers. Refer to EM-38, "
Removal and Installation".
3. Remove the spark plugs. Refer to EM-16, "
Removal and Installation".
4. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
AWBIA0819GB
1. Cylinder head RH bank 2. Camshaft bracket (No. 2, 3, 4, 5) 3. Valve lifter
4. Camshaft bracket (No. 1) 5. Seal washer6. Camshaft RH bank EXH
7. Camshaft RH bank INT 8. Camshaft LH bank INT9. Camshaft LH bank EXH
10. Camshaft sprocket RH bank EXH 11. Camshaft sprocket RH bank INT (VTC)12. Camshaft sprocket LH bank INT
(VTC)
13. Camshaft sprocket LH bank EXH 14. Camshaft position sensor (PHASE) 15. O-ring
16. Cylinder head LH bank A. Refer to EM-53
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EM-56
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CAMSHAFT
c. Remove the bolts and the chain tensioner (RH) (A).NOTE:
If it is difficult to push plunger on chain tensioner (RH) (A),
remove the plunger under extended condition.
14. Loosen camshaft sprocket bolts as shown and remove camshaft sprockets.
CAUTION:
To avoid interference between valves and pistons, do not
turn crankshaft or camshaft with timing chain discon-
nected.
15. Remove the RH (A) front cover bolts and LH (B) front cover bolts.
16. Remove RH (A) camshaft bracket bolts and LH (C) camshaft bracket bolts in the reverse of order shown to remove camshaft
brackets.
• Remove No. 1 camshaft bracket.NOTE:
The bottom and front surface of bracket will be stuck because
of liquid gasket.
• : Engine front
• B: Exhaust side
• D: Intake side
WBIA0705E
KBIA2485E
WBIA0706E
WBIA0707E
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EM-62
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CAMSHAFT
5. Install the camshaft sprockets using the following procedure:• A: LH bank shown
a. Install the camshaft sprockets aligning them with the matching marks painted on the timing chain (B) and the camshaft sprock-
ets (C) before removal. Align the camshaft sprocket key groove
with the dowel pin on the camshaft front edge at the same time.
Then temporarily tighten camshaft sprocket bolts.
• Install the intake (VTC) (A) and exhaust (B) side camshaft
sprockets by selectively using the groove of the dowel pin
according to the bank for the exhaust (B) side camshaft
sprockets. (Common part used for both exhaust banks.)
NOTE:
Use the groove marked "R" for RH bank and "L" for LH bank.
b. Lock the hexagonal part of the camshaft in the same way as for removal, and tighten the camshaft sprocket bolts.
c. Check again that the timing alignment mark on the timing chain and on each sprocket are aligned.
6. Install the chain tensioner using the following procedure: NOTE:
LH is shown.
a. Install the chain tensioner. • Compress the plunger and hold it using a stopper pin wheninstalling.
• Loosen the slack guide side timing chain by rotating the cam- shaft hexagonal part if mounting space is small.
b. Remove the stopper pin and release the plunger, and then apply tension to the timing chain.
c. Install the chain tensioner cover onto the front cover. • Apply liquid gasket as shown.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
7. Check and adjust valve clearances. Refer to EM-18, "
Va l v e
Clearance".
8. Installation of the remaining components is in the reverse order of removal.
Inspection after InstallationINFOID:0000000005149003
INSPECTION OF CAMSHAFT SPROCKET (INT) OIL GROOVE
WARNING:
• Check when engine is cold so as to pr event burns from any splashing engine oil.
CAUTION:
AWBIA0152ZZ
AWBIA0151ZZ
Chain tensioner bolts : 6.9 N·m (0.70 kg-m, 61 in-lb)
Chain tensioner cover
bolts : 9.0 N·m (0.92 kg-m, 80 in-lb)KBIA2479E
KBIA2547E
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CAMSHAFTEM-63
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• Perform this inspection only when
DTC P0011 is detected in self-diagnostic results of CONSULT III
and it is directed according to inspecti on procedure of EC section. Refer to EC-88, "
On Board Diag-
nosis Logic".
1. Check engine oil level. Refer to LU-8, "
Inspection".
2. Perform the following procedure so as to prevent the engine from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-489, "
Fuel Pressure Check".
b. Disconnect ignition coil and injector harness connectors if practical.
3. Remove IVT control solenoid valve.
4. Crank engine, and then make sure that engine oil comes out from IVT control cover oil hole. End cranking after checking.
WARNING:
Be careful not to touch rotating parts (drive be lts, idler pulley, and crankshaft pulley, etc.).
CAUTION:
• Engine oil may squirt from IVT control solenoid valve installation hole during cranking. Use a
shop cloth to prevent engine oil from splash ing on worker, engine components and vehicle.
• Do not allow engine oil to get on rubber components such as drive belts or engine mount insula- tors. Immediately wipe off any splashed engine oil.
5. Clean oil groove between oil strainer and IVT control solenoid valve if engine oil does not come out from IVT control valve cover oil hole. Refer to LU-7, "
Schematic".
6. Remove components between IVT control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
• Clean oil groove if necessary.
7. After inspection, installation of the remaining components is in the reverse order of removal.
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EM-64
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OIL SEAL
OIL SEAL
Removal and Installation of Valve Oil SealINFOID:0000000005149004
REMOVAL
1. Remove the camshaft relating to the valve oil seal to be removed. Refer to EM-53, "Removal and Installa-
tion".
2. Remove the valve lifters. Refer to EM-53, "
Exploded View".
• Correctly identify the location where each part is removed from. Keep parts organized to avoid mixing
them up.
3. Turn the crankshaft until the cylinder requiring new oil seals is at TDC. This will prevent the valve from
dropping into the cylinder.
4. Remove the valve collet using Tool.
CAUTION:
Do not damage the valve lifter holes.
5. Remove the valve spring retainer and valve spring. CAUTION:
Do not remove the valve spring seat from the valve spring.
6. Remove the valve oil seal using Tool.
INSTALLATION
Installation is in the reverse order of removal.
• Install the valve oil seal using Tool.
• Apply new engine oil on the new valve oil seal joint and seal lip.
• Install the valve oil seal to the specified height "H".
Removal and Installation of Front Oil SealINFOID:0000000005149005
REMOVAL
1. Remove the drive belt. Refer to EM-13, "Removal and Installation".
2. Remove radiator. Refer to CO-15, "
Removal and Installation".
3. Remove drive plate cover. Tool number : KV10116200 (J-26336-A)
: KV10115900 (J-26336-20)
: KV10109220 ( — )
WBIA0578E
Tool number : KV10107902 (J-38959)
WBIA0478E
Tool number : KV10115600 (J-38958)
Height"H" (without valve spring installed)Intake and exhaust : 14.300 - 14.900 mm (0.5630 - 0.5870 in)
WBIA0490E
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OIL SEALEM-65
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4. Lock crankshaft using Tool (A).
5. Matchmark crankshaft pulley bolt flange and crankshaft pulley for installation.
6. Remove the crankshaft pulley bolt and crankshaft pulley from
the crankshaft using suitable tool.
7. Remove the front oil seal using suitable tool. CAUTION:
Do not damage front cover and oil pump drive spacer.
INSTALLATION
1. Apply new engine oil to both the oil seal lip and dust seal lip of the new front oil seal.
2. Install the front oil seal.
• Install the front oil seal so that each seal lip is oriented asshown.Tool number : — (J-47245)
LBIA0455E
KBIA2477E
SBIA0359E
SEM715A
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EM-66
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OIL SEAL
• Press-fit until the height of the front oil seal is level with themounting surface using suitable tool.
CAUTION:
• Do not damage front timing chain case and crankshaft.
• Press-fit straight and avoid cau sing burrs or tilting of the
oil seal.
3. Apply engine oil onto the threaded parts of the crankshaft pulley bolt and seating area.
4. Align the matchmark on the crankshaft pulley bolt flange and the crankshaft pulley, install crankshaft pulley and tighten bolt to
specifications using Tool.
5. Remove Tool (A).
6. Installation of the remaining components is in the reverse order of removal.
Removal and Installation of Rear Oil SealINFOID:0000000005149006
REMOVAL
1. Remove the transmission assembly. Refer to TM-186, "Removal and Installation (2WD)" or TM-188,
"Removal and Installation (4WD)".
2. Before removing the drive plate, put a match mark (A) on the crankshaft and drive plate for alignment during installation
3. Remove the drive plate.
PBIC2931E
Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90 ° (angle tightening)
Tool number : KV10112100 (BT-8653-A)
KBIA2519E
Tool number : — (J-47245)
LBIA0455E
ALBIA0522ZZ
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OIL SEALEM-67
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• Holding the crankshaft pulley bolt, lock the crankshaft to
remove the drive plate bolts.
• Remove drive plate bolts diagonally.
CAUTION:
• Do not damage the drive plate. Especially, avoid deform- ing and damaging the signal plate teeth (circumference
position).
• Keep magnetic materials away from signal plate.
• Place the drive plate with th e signal plate surface facing
upward.
4. Remove the rear oil seal using suitable tool. CAUTION:
Do not damage crankshaft or oil seal retainer surface.
INSTALLATION
1. Apply new engine oil to both the oil seal lip and dust seal lip of the new rear oil seal.
2. Install the rear oil seal.
• Install the rear oil seal so that each seal lip is oriented asshown.
• Press-fit the rear oil seal using suitable tool. CAUTION:
• Do not damage the crankshaft or cylinder block.
• Press-fit the oil seal straight to avoid causing burrs or
tilting.
• Do not touch grease applied onto the oil seal lip.
• Do not damage or scratch the outer circumference of
the rear oil seal.
• Tap until flattened with the front edge of the oil seal retainer.
3. Installation of the remaining components is in the reverse order of removal. Refer to EM-83, "
Disassembly
and Assembly", TM-186, "Removal and Installation (2WD)", TM-188, "Removal and Installation (4WD)".
CAUTION:
• When replacing an engine or transmission you must make sure the dowels are installed cor-
rectly during re-assembly.
• Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of
drivetrain components.
KBIA2491E
WBIA0437E
SEM715A
WBIA0438E
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