INFINITI QX56 2010 Factory Service Manual

BR-46
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Brake Booster
INFOID:0000000005147927
Unit: mm (in)
Check ValveINFOID:0000000005147928
Front Disc BrakeINFOID:0000000005147929
Unit: mm (in)
Rear Disc BrakeINFOID:0000000005147930
Unit: mm (in)
Output rod length [at -66.7 kPa (-500 mmHg, -19.69 inHg) vacuum] 15.6 - 15.9 (0.614 - 0.626)
Input rod installation length (B) 151 (5.94)
SBR208E
WFIA0382E
Vacuum leakage
[at vacuum of – 66.7 kPa(– 500 mmHg, – 19.69 inHg)]Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Brake model
AD41VA
Brake pad Standard thickness (new)
12.0 (0.476)
Repair limit thickness 1.0 (0.039)
Disc rotor Standard thickness (new)
30 (1.181)
Repair limit thickness 28 (1.102)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.03 (0.001)
Brake model AD14VE
Brake pad Standard thickness (new)
12.0 (0.472)
Repair limit thickness 1.0 (0.039)
Revision: April 20092010 QX56

SERVICE DATA AND SPECIFICATIONS (SDS)BR-47
< SERVICE DATA AND SPECIFICATIONS (SDS)
C
DE
G H
I
J
K L
M A
B
BR
N
O P
Disc rotor Standard thickness (new)
14.0 (0.551)
Repair limit thickness 12.0 (0.472)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.05 (0.002)
Brake model
AD14VE
Revision: April 20092010 QX56

BRC-1
BRAKES
C
DE
G H
I
J
K L
M
SECTION BRC
A
B
BRC
N
O P
CONTENTS
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
BASIC INSPECTION ....... .............................
4
DIAGNOSIS AND REPAIR WORKFLOW ..... .....4
Work Flow ........................................................... ......4
Diagnostic Work Sheet ..............................................7
INSPECTION AND ADJUSTMENT .....................8
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ......
8
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ..................................
8
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .......
8
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION ............................................ ......
8
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Description ..........................
8
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Special Repair Require-
ment ..........................................................................
8
CALIBRATION OF DECEL G SENSOR ............... ......9
CALIBRATION OF DECEL G SENSOR : Descrip-
tion ............................................................................
9
CALIBRATION OF DECEL G SENSOR : Special
Repair Requirement ..................................................
9
FUNCTION DIAGNOSIS ..............................11
VDC ................................................................ ....11
System Diagram .................................................. ....11
System Description .................................................11
Component Parts Location ......................................12
Component Description ...........................................13
TCS .....................................................................14
System Diagram .................................................. ....14
System Description .................................................14
Component Parts Location ......................................15
Component Description ....................................... ....16
ABS ...................................................................17
System Diagram ......................................................17
System Description ..................................................17
Component Parts Location ......................................18
Component Description ...........................................19
EBD ...................................................................20
System Diagram ......................................................20
System Description ..................................................20
Component Parts Location ......................................21
Component Description ...........................................22
DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] .......
23
CONSULT-III Function (ABS) ..................................23
COMPONENT DIAGNOSIS .........................28
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR-1 ................................................................
28
Description ........................................................... ....28
DTC Logic ................................................................28
Diagnosis Procedure ...............................................28
Component Inspection .............................................30
Special Repair Requirement ....................................30
C1105, C1106, C1107, C1108 WHEEL SEN-
SOR-2 ................................................................
31
Description ...............................................................31
DTC Logic ................................................................31
Diagnosis Procedure ...............................................31
Component Inspection .............................................33
Special Repair Requirement ....................................33
C1109 POWER AND GROUND SYSTEM ........34
Description ...............................................................34
DTC Logic ................................................................34
Diagnosis Procedure ...............................................34
Special Repair Requirement ....................................35
Revision: April 20092010 QX56

BRC-2
C1110, C1170 ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT) ...........................
36
DTC Logic ...............................................................36
Diagnosis Procedure ..............................................36
Special Repair Requirement ...................................36
C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM ................................................................. ...
37
Description ........................................................... ...37
DTC Logic ...............................................................37
Diagnosis Procedure ..............................................37
Component Inspection ............................................38
Special Repair Requirement ...................................38
C1113, C1145, C1146 YAW RATE/SIDE/DE-
CEL G SENSOR ............................................. ...
39
Description ........................................................... ...39
DTC Logic ...............................................................39
Diagnosis Procedure ..............................................39
Component Inspection ............................................40
Special Repair Requirement ...................................40
C1115 WHEEL SENSOR ................................ ...42
Description ........................................................... ...42
DTC Logic ...............................................................42
Diagnosis Procedure ..............................................42
Component Inspection ............................................43
Special Repair Requirement ...................................44
C1116 STOP LAMP SWITCH ......................... ...45
Description ........................................................... ...45
DTC Logic ...............................................................45
Diagnosis Procedure ..............................................45
Special Repair Requirement ...................................46
C1120, C1122, C1124, C1126 IN ABS SOL .....47
Description ........................................................... ...47
DTC Logic ...............................................................47
Diagnosis Procedure ..............................................47
Component Inspection ............................................48
Special Repair Requirement ...................................48
C1121, C1123, C1125, C1127 OUT ABS SOL ...50
Description ........................................................... ...50
DTC Logic ...............................................................50
Diagnosis Procedure ..............................................50
Component Inspection ............................................51
Special Repair Requirement ...................................51
C1130, C1131, C1132, C1133, C1136 EN-
GINE SIGNAL ................................................. ...
53
Description ........................................................... ...53
DTC Logic ...............................................................53
Diagnosis Procedure ..............................................53
Special Repair Requirement ...................................53
C1140 ACTUATOR RLY ................................ ...55
Description ........................................................... ...55
DTC Logic ...............................................................55
Diagnosis Procedure ..............................................55
Component Inspection ......................................... ...56
Special Repair Requirement ...................................56
C1142 PRESS SENSOR ...................................57
Description ........................................................... ...57
DTC Logic ...............................................................57
Diagnosis Procedure ...............................................57
Component Inspection ............................................59
C1143, C1144 STEERING ANGLE SENSOR ...60
Description ..............................................................60
DTC Logic ...............................................................60
Diagnosis Procedure ...............................................60
Component Inspection ............................................61
Special Repair Requirement ...................................61
C1155 BRAKE FLUID LEVEL SWITCH ...........63
Description ........................................................... ...63
DTC Logic ...............................................................63
Diagnosis Procedure ...............................................63
Component Inspection ............................................64
Special Repair Requirement ...................................64
C1156 ST ANG SEN COM CIR .........................66
Description ..............................................................66
DTC Logic ...............................................................66
Diagnosis Procedure ...............................................66
C1160 DECEL G SEN SET ...............................67
Description ..............................................................67
DTC Logic ...............................................................67
Diagnosis Procedure ...............................................67
C1163 ST ANGLE SEN SAFE ..........................68
Description ........................................................... ...68
DTC Logic ...............................................................68
Diagnosis Procedure ...............................................68
C1164, C1165, C1166, C1167 CV/SV SYS-
TEM ....................................................................
69
Description ........................................................... ...69
DTC Logic ...............................................................69
Diagnosis Procedure ...............................................69
Component Inspection ............................................70
Special Repair Requirement ...................................71
C1178, C1181, C1184, C1189 ABS ACTIVE
BOOSTER .........................................................
72
Description ........................................................... ...72
DTC Logic ...............................................................72
Diagnosis Procedure ...............................................72
Component Inspection ............................................73
Special Repair Requirement ...................................73
C1179 ABS DELTA S SEN NG .........................75
Description ........................................................... ...75
DTC Logic ...............................................................75
Diagnosis Procedure ...............................................75
Component Inspection ............................................76
Special Repair Requirement ...................................76
Revision: April 20092010 QX56

BRC-3
C
DE
G H
I
J
K L
M A
B
BRC
N
O P
C1185 ICC UNIT .................................................77
Description .......................................................... ....77
DTC Logic ...............................................................77
Diagnosis Procedure ...............................................77
Special Repair Requirement ...................................78
U1000 CAN COMM CIRCUIT .............................79
Description .......................................................... ....79
DTC Logic ...............................................................79
Diagnosis Procedure ...............................................79
VDC OFF SWITCH .............................................80
Description .......................................................... ....80
Component Function Check ....................................80
Diagnosis Procedure ...............................................80
Component Inspection ............................................81
Special Repair Requirement ...................................81
ABS WARNING LAMP ................................... ....82
Description .......................................................... ....82
Component Function Check ....................................82
Diagnosis Procedure ...............................................82
Special Repair Requirement ...................................82
BRAKE WARNING LAMP ............................. ....83
Description .......................................................... ....83
Component Function Check ....................................83
Diagnosis Procedure ...............................................83
Special Repair Requirement ...................................83
VDC OFF INDICATOR LAMP ........................ ....84
Description .......................................................... ....84
Component Function Check ....................................84
Diagnosis Procedure ...............................................84
Special Repair Requirement ...................................85
SLIP INDICATOR LAMP ................................ ....86
Description .......................................................... ....86
Component Function Check ....................................86
Diagnosis Procedure ...............................................86
Special Repair Requirement ...................................86
ECU DIAGNOSIS ........... ..............................87
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) .......................................... ....
87
Reference Value ................................................. ....87
Wiring Diagram - BRAKE CONTROL SYSTEM - ....92
Fail-Safe ..................................................................99
DTC No. Index ......................................................100
SYMPTOM DIAGNOSIS ............................102
VDC/TCS/ABS ................................................ ..102
Symptom Table ................................................... ..102
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY ...................................................
103
Diagnosis Procedure ........................................... ..103
UNEXPECTED PEDAL REACTION ...............104
Diagnosis Procedure .............................................104
THE BRAKING DISTANCE IS LONG .............105
Diagnosis Procedure .............................................105
ABS FUNCTION DOES NOT OPERATE .......106
Diagnosis Procedure .............................................106
PEDAL VIBRATION OR ABS OPERATION
SOUND OCCURS ...........................................
107
Diagnosis Procedure ........................................... ..107
VEHICLE JERKS DURING VDC/TCS/ABS
CONTROL .......................................................
108
Diagnosis Procedure .............................................108
NORMAL OPERATING CONDITION .............109
Description .............................................................109
PRECAUTION ............................................110
PRECAUTIONS ...............................................110
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
110
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
110
Precaution for Brake System .................................111
Precaution for Brake Control .................................111
Precaution for CAN System ...................................112
PREPARATION .........................................113
PREPARATION ...............................................113
Special Service Tool ............................................ ..113
Commercial Service Tool ......................................113
REMOVAL AND INSTALLATION .............114
WHEEL SENSORS .........................................114
Removal and Installation ..................................... ..114
SENSOR ROTOR ............................................115
Removal and Installation .......................................115
ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ................................................................
116
Removal and Installation .......................................116
STEERING ANGLE SENSOR .........................118
Removal and Installation .......................................118
G SENSOR ......................................................119
Removal and Installation .......................................119
Revision: April 20092010 QX56

BRC-4
< BASIC INSPECTION >[VDC/TCS/ABS]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000005147938
PRECAUTIONS FOR DIAGNOSIS
If steering angle sensor, steering system parts, suspension system parts, ABS actuator and electric unit (con-
trol unit) or tires have been replaced, or if wheel a
lignment has been adjusted, be sure to adjust neutral posi-
tion of steering angle sensor before driving. Refer to BRC-8, "
ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Description".
Revision: April 20092010 QX56

DIAGNOSIS AND REPAIR WORKFLOWBRC-5
< BASIC INSPECTION > [VDC/TCS/ABS]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
OVERALL SEQUENCE
DETAIED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) usi ng the diagnosis worksheet. Refer to BRC-7, "
Diagnostic Work Sheet".
>> GO TO 2
JSFIA0010GB
Revision: April 20092010 QX56

BRC-6
< BASIC INSPECTION >[VDC/TCS/ABS]
DIAGNOSIS AND REPAIR WORKFLOW
2.PERFORM THE SELF-DIAGNOSIS
Check the DTC display with the self-diagnosis function. Refer to BRC-23, "
CONSULT-III Function (ABS)".
Is there any DTC displayed?
YES >> GO TO 3
NO >> GO TO 4
3.PERFORM THE SYSTEM DIAGNOSIS
Perform the diagnosis applicable to the displayed DTC. Refer to BRC-100, "
DTC No. Index".
>> GO TO 7
4.CHECK THE SYMPTOM THAT IS NOT CONSIDERED A SYSTEM MALFUNCTION
Check that the symptom is a normal operation that is not considered a system malfunction. Refer to BRC-109,
"Description".
Is the symptom a normal operation?
YES >> Inspection End
NO >> GO TO 5
5.CHECK THE WARNING LAMP AND I NDICATOR LAMP FOR ILLUMINATION
Check that the warning lamp and indicator lamp illuminate.
• ABS warning lamp: Refer to BRC-82, "
Description".
• Brake warning lamp: Refer to BRC-83, "
Description".
• VDC OFF indicator lamp: Refer to BRC-84, "
Description".
• SLIP indicator lamp: Refer to BRC-86, "
Description".
Is ON/OFF timing normal?
YES >> GO TO 6
NO >> GO TO 2
6.PERFORM THE DIAGNOSIS BY SYMPTOM
Perform the diagnosis applicable to the symptom.
>> GO TO 7
7.REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the specified malfunctioning parts.
>> GO TO 8
8.FINAL CHECK
Perform the self-diagnosis again, and check that the malfunction is repaired completely. After checking, erase
the self-diagnosis memory. Refer to BRC-23, "
CONSULT-III Function (ABS)".
Is no other DTC present and the repair completed?
YES >> Inspection End
NO >> GO TO 3
Revision: April 20092010 QX56

DIAGNOSIS AND REPAIR WORKFLOWBRC-7
< BASIC INSPECTION > [VDC/TCS/ABS]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
Diagnostic Work SheetINFOID:0000000005147939
SFIA3265E
Revision: April 20092010 QX56

BRC-8
< BASIC INSPECTION >[VDC/TCS/ABS]
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN
REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPL ACING CONTROL UNIT : Description
INFOID:0000000005147940
After replacing the ABS actuator and electric unit (control unit), perform the following procedures:
• Neutral position adjustment for the steering angle sensor
• Calibration of the decel G sensor
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000005147941
1.PERFORM THE NEUTRAL POSITION ADJUST MENT FOR THE STEERING ANGLE SENSOR
Perform the neutral position adjustm ent for the steering angle sensor.
>> Refer to BRC-8, "
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Spe-
cial Repair Requirement", GO TO 2
2.PERFORM CALIBRATION OF THE DECEL G SENSOR
Perform calibration of the decel G sensor.
>> Refer to BRC-9, "
CALIBRATION OF DECEL G SENSOR : Special Repair Requirement".
ADJUSTMENT OF STEERING ANGL E SENSOR NEUTRAL POSITION
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Description
INFOID:0000000005147942
Refer to the table below to determine if adjustment of steering angle sensor neutral position is required.
×: Required –: Not required
ADJUSTMENT OF STEERING ANGLE SENS OR NEUTRAL POSITION : Special Re-
pair Requirement
INFOID:0000000005147943
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
CAUTION:
To adjust neutral position of steering angl e sensor, make sure to use CONSULT-III
(Adjustment cannot be done without CONSULT-III)
1.ALIGN THE VEHICLE STATUS
Stop vehicle with front wheels in straight-ahead position.
Situation Adjustment of steering angle sensor neutral position
Removing/Installing ABS actuator and electric unit (control unit) —
Replacing ABS actuator and electric unit (control unit) ×
Removing/Installing steering angle sensor ×
Replacing steering angle sensor ×
Removing/Installing steering components ×
Replacing steering components ×
Removing/Installing suspension components ×
Replacing suspension components ×
Change tires to new ones —
Tire rotation —
Adjusting wheel alignment ×
Battery disconnection ×
Revision: April 20092010 QX56