steering INFINITI QX56 2011 Factory Service Manual

EC-484
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P2539, P2541, P2542 LOW
FUEL PRESSURE SENSOR
Is inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness connector for short to power and short to ground, between the following terminals.
Is inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. Refer to EC-168, "Diagnosis Procedure".
NO >> Repair or replace error-detected parts.
4.CHECK LOW FUEL PRESSURE SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between low fuel pressu re sensor harness connector and ECM harness connector.
Is inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ECM GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and the ground.
Is inspection result normal?
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
+
−Voltag e
(Approx.)
Low fuel pressure sensor
Connector Terminal F25 3 Ground 5 V
ECM Sensor
Connector Terminal Name Connector Terminal
F 111 27Power steering pressure sensor F35 1
Low fuel pressure sensor F25 3
Cooling fan speed sensor F39 2
28 FRP sensor F26 1
+ −
Continuity
Low fuel pressure sensor ECM
Connector Terminal Connector Terminal F25 1 F111 45 Existed
ECM Ground Continuity
Connector Terminal
F 111 5
Ground Existed
E80 11 4
11 5
174
175
Revision: 2010 May2011 QX56

INFORMATION DISPLAY (ASCD)EC-511
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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INFORMATION DISPLAY (ASCD)
Component Function CheckINFOID:0000000006218015
1.CHECK INFORMATION DISPLAY
1. Start engine.
2. Press MAIN switch on ASCD steering switch.
3. Drive the vehicle at more than 40 km/h (25 MPH). CAUTION:
Always drive vehicle at a safe speed.
4. Press SET/COAST switch.
5. Check that the reading of the speedom eter shows the same value as the set speed indicated in the infor-
mation display while driving the vehicle on a flat road.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-511, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000006218016
1.CHECK DTC
Check that DTC UXXXX or P0500 is not displayed.
Is the inspection result normal?
YES >> GO TO 2.
NO-1 >> Perform trouble diagnosis for DTC UXXXX.
NO-2 >> Perform trouble diagnosis for DTC P0500. Refer to EC-356, "
DTC Logic".
2.CHECK DTC WITH “COMBINATION METER”
Refer to MWI-30, "
CONSULT-III Function".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Perform trouble diagnosis for DTC indicated.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
Is the inspection result normal?
YES >> Replace combination meter.
NO >> Repair or replace.
Revision: 2010 May2011 QX56

ENGINE CONTROL SYSTEM SYMPTOMSEC-525
< SYMPTOM DIAGNOSIS > [VK56VD]
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Mass air flow sensor circuit
1
12 2
222 2 EC-201
Engine coolant temperature sensor circuit
333
EC-217
Air fuel ratio (A/F) sensor 1 circuit EC-181
EC-228
EC-232
EC-235
EC-238
Throttle position sensor circuit
22EC-219
EC-288
EC-406
EC-407
EC-475
Accelerator pedal position sensor circuit 3 2 1
EC-468EC-471
EC-478
Knock sensor circuit 2 3
EC-297
Engine oil temperature sensor 4 2 3EC-285
Crankshaft position sensor circuit 2 2EC-299
Camshaft position sensor circuit 3 2EC-303
Vehicle speed signal circuit 2 3 3 3EC-356
Power steering pressure sensor circuit 2 3 3EC-371
ECM 22333333333EC-376EC-378
EC-380
Intake valve timing control solenoid valve cir-
cuit
32 13223 3
EC-193
VVEL control module 3 4 4 3 EC-451EC-452
VVEL actuator motor 3 4 4 3
EC-390
VVEL actuator motor relay 3 4 4 3EC-393
VVEL control shaft position sensor 3 4 4 3EC-387
PNP signal circuit 3 3 3 3 3EC-383
Refrigerant pressure sensor circuit 2 3 3 4EC-520
Electrical load signal circuit 3EC-493
Air conditioner circuit 223333333 3 2HAC-60
ABS actuator and electric unit (control unit) 4BRC-60
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Revision: 2010 May2011 QX56

EC-538
< SERVICE DATA AND SPECIFICATIONS (SDS) [VK56VD]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Idle SpeedINFOID:0000000006218038
*: Under the following conditions
 A/C switch: OFF
 Electric load: OFF (Lights, heater fan & rear window defogger)
 Steering wheel: Kept in straight-ahead position
Ignition TimingINFOID:0000000006218039
*: Under the following conditions
 A/C switch: OFF
 Electric load: OFF (Lights, heater fan & rear window defogger)
 Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000006218040
Mass Air Flow SensorINFOID:0000000006218041
*: Engine is warmed up to normal operating temperature and running under no load.Condition Specification
No load* (in P or N position) 600 ± 50 rpm
Condition Specification
No load* (in P or N position) 12 ± 2 °BTDC
Condition Specification (U sing CONSULT-III or GST)
At idle 5 – 35%
At 2,500 rpm 5 – 35%
Supply voltageBattery voltage (11 – 14 V)
Output voltage at idle 0.9 – 1.1 V*
Mass air flow (Using CONSULT-III or GST) 1.0 – 5.0 g/s at idle*
7.0 – 20.0 g/s at 2,500 rpm*
Revision: 2010 May2011 QX56

EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
PRECAUTION ................ ...............................3
PRECAUTIONS .............................................. .....3
Precaution for Procedure without Cowl Top Cover ......3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
3
Precaution for Drain Engine Coolant and Engine
Oil ..............................................................................
4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Handling High Pressure Fuel Sys-
tem ............................................................................
4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment ..........................................................................
4
Precaution for Assembly and Installation ..................4
Parts Requiring Angle Tightening .............................5
Precaution for Liquid Gasket .....................................5
Definitions of Bank Names ........................................6
PREPARATION ............................................7
PREPARATION .............................................. .....7
Special Service Tool ........................................... ......7
Commercial Service Tool ..........................................9
BASIC INSPECTION ...................................12
CAMSHAFT VALVE CLEARANCE ............... ....12
Inspection ............................................................ ....12
COMPRESSION PRESSURE ............................16
Inspection ............................................................ ....16
SYMPTOM DIAGNOSIS ..............................18
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
18
NVH Troubleshooting - Engine Noise .............. ....18
Use the Chart Below to Help You Find the C
ause of the Symptom ........................................ ....
19
PERIODIC MAINTENANCE ........................20
DRIVE BELTS ...................................................20
Exploded View ..................................................... ....20
Checking ..................................................................20
Tension Adjustment ................................................20
Removal and Installation .........................................20
Inspection ................................................................21
AIR CLEANER FILTER .....................................22
Exploded View .........................................................22
Removal and Installation .........................................22
SPARK PLUG ...................................................23
Exploded View .........................................................23
Removal and Installation .........................................23
Inspection ................................................................24
REMOVAL AND INSTALLATION ...............25
ENGINE COVER ...............................................25
Exploded View ..................................................... ....25
Removal and Installation .........................................25
DRIVE BELT AUTO TENSIONER AND IDLER
PULLEY .............................................................
26
Exploded View .........................................................26
Removal and Installation .........................................26
AIR CLEANER AND AIR DUCT .......................27
Exploded View .........................................................27
Removal and Installation .........................................27
Inspection ................................................................28
IGNITION COIL .................................................29
Exploded View .........................................................29
Removal and Installation .........................................29
INTAKE MANIFOLD .........................................30
Exploded View .........................................................30
Revision: 2010 May2011 QX56

PRECAUTIONSEM-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Procedur
e without Cowl Top CoverINFOID:0000000006289506
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006417202
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision that would result in air ba g inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
 Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
 When using air or electric power tools or hammers , always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wh eel Rotation after Battery Disconnect
INFOID:0000000006289508
NOTE:
 Before removing and installing any control units, first tu rn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables.
 After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnos is according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
PIIB3706J
Revision: 2010 May2011 QX56

EM-4
< PRECAUTION >
PRECAUTIONS
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock wi ll remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect bot h battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Drain Engine Coolant and Engine OilINFOID:0000000006289509
Drain engine coolant and engine oil when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000006289510
 Before starting work, check no fire or sp ark producing items are in the work area.
 Release fuel pressure before disconnecting and disassembly.
 After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Handling High Pressure Fuel SystemINFOID:0000000006289511
 High pressure fuel system components are betw een high pressure fuel pump and fuel injector.
 Always release fuel pressure and never start the engine when performing removal and installation.
 When removing or installing parts without releasing fuel pressure, fuel may be splashed and, if fuel contacts
skin or eyes, it may cause inflammation.
Precaution for Removal and DisassemblyINFOID:0000000006289512
 When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-
structed operations.
 Exercise maximum care to avoid damage to mating or sliding surfaces.
 Cover openings of engine system with tape or the equival ent, if necessary, to seal out foreign materials.
 Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and assembly.
 When loosening nuts and bolts, as a basic rule, star t with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
where noted in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000006289513
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and InstallationINFOID:0000000006289514
 Use torque wrench to tighten bolts or nuts to specification.
 When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
 Replace with new gasket, packing, oil seal or O-ring.
 Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
 Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
check that dowel pins are installed in the original position.
Revision: 2010 May2011 QX56

EM-20
< PERIODIC MAINTENANCE >
DRIVE BELTS
PERIODIC MAINTENANCE
DRIVE BELTS
Exploded ViewINFOID:0000000006289524
CheckingINFOID:0000000006289525
WARNING:
Be sure to perform the these steps when engine is stopped.
 Check that the indicator (C) (notch on fixed side) of each auto-tensioner is within the possible use range (A).
NOTE:
 Check the each auto-tensioners indication when the engine is cold.
 When new drive belts is installed, the indicator (notch on fixed side) should be within the range (B) in the\
figure.
 Visually check all drive belts for wear, damage or cracks.
 If the indicator (notch on fixed side) is out of the possible use range or drive belts are damaged, replace drive
belts.
Tension AdjustmentINFOID:0000000006289526
Refer to EM-132, "Drive Belts".
Removal and InstallationINFOID:0000000006289527
REMOVAL
1. Move reservoir tank to the position without the hindrance for work. Refer to CO-13, "Exploded View".
1. Drive belt 2. Power steering oil pump pulley 3. Alternator pulley
4. Crankshaft pulley 5. A/C compressor 6. Idler pulley
7. Cooling fan pulley 8. Water pump pulley 9. Drive belt auto-tensioner
A. Possible use range B. Range when new drive belt is in-
stalledC. Indicator
D. View D
JPBIA3264ZZ
Revision: 2010 May2011 QX56

ROCKER COVEREM-33
< REMOVAL AND INSTALLATION >
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ROCKER COVER
Exploded ViewINFOID:0000000006289545
Removal and InstallationINFOID:0000000006289546
REMOVAL
1. Remove engine cover and bracket (rear). Refer to
EM-25, "Exploded View".
2. Disconnect PCV hose from rocker cover.
3. Remove air cleaner case (upper) and air duct. Refer to EM-27, "
Exploded View".
4. Move the following parts to the position without the hindrance for work.  Oil level gauge guide. Refer to EM-57, "
Exploded View".
 Power steering fluid reservoir tank bracket. Refer to ST-54, "
Exploded View".
 EVAP canister purge control solenoid valve. EM-30, "
Exploded View".
 Fuel feed hose. Refer to EM-43, "
Exploded View".
5. Remove VVEL actuator motor assembly. Refer to EM-36, "
Exploded View".
6. Remove ignition coil. Refer to EM-29, "
Exploded View".
CAUTION:
Never impact it.
7. Remove rocker cover.
1. Oil filler cap 2. Clamp 3. PCV hose
4. Rocker cover (bank 2) 5. Rocker cover gasket (bank 2) 6. Rocker cover gasket (bank 1)
7. Rocker cover (bank 1) 8. PCV hose 9. O-ring
10. PCV valve 11. Clamp 12. PCV hose
13. PCV valve 14. O-ring
A. To air duct B. To intake manifold C. Comply with the installation proce-
dure when tightening. Refer to
EM-
33, "Removal and Installation".
Refer to GI-4, "
Components" for symbols in the figure.
JSBIA0387GB
Revision: 2010 May2011 QX56

EM-40
< REMOVAL AND INSTALLATION >
EXHAUST MANIFOLD AND THREE WAY CATALYST
EXHAUST MANIFOLD AND THREE WAY CATALYST
Exploded ViewINFOID:0000000006289550
Removal and InstallationINFOID:0000000006289551
REMOVAL
WARNING:
Perform the work when the exhaust and cooling system have cooled sufficiently.
1. Drain engine coolant from radiator. Refer to CO-8, "
Draining".
CAUTION:
 Perform this step when the engine is cold.
 Never spill engine coolant on drive belt.
2. Remove reservoir tank. Refer to CO-13, "
Exploded View".
3. Remove drive belt. Refer to EM-20, "
Removal and Installation".
4. Remove power steering oil pump. Refer to ST-48, "
Exploded View".
5. Remove radiator. Refer to CO-13, "
Exploded View".
6. Remove front under cover. Refer to EXT-25, "
Exploded View".
7. Remove front wheels and tires. Refer to WT-64, "
Exploded View".
8. Remove A/C compressor. Refer to HA-30, "
Exploded View".
9. Remove alternator and alternator bracket. Refer to CHG-25, "
Exploded View".
10. Remove exhaust front tube (bank 1 and bank 2). Refer to EX-5, "
Exploded View".
1. Air fuel ratio sensor 1 (bank 2) 2. Exhaust manifold cover (bank 2) 3. Exhaust manifold and three way cat-
alyst (bank 2)
4. Gasket 5. Exhaust manifold and three way cat-
alyst (bank 1)6. Exhaust manifold cover (bank 1)
7. Air fuel ratio sensor 1 (bank 1)
Refer to GI-4, "
Components" for symbols in the figure.
JSBIA0389GB
Revision: 2010 May2011 QX56