steering INFINITI QX56 2011 Factory Service Manual

FAX-22
< REMOVAL AND INSTALLATION >[4WD]
FRONT DRIVE SHAFT
FRONT DRIVE SHAFT
Exploded ViewINFOID:0000000006225402
Removal and InstallationINFOID:0000000006225403
REMOVAL
1. Remove tires.
2. Remove brake hose bracket. Refer to
BR-23, "
FRONT : Removal and Installation".
3. Remove caliper assembly mounting bolts. Hang caliper assembly in a place where it will not interfere with work. Refer to BR-37, "
BRAKE CALIPER ASSEMBLY : Removal and Installation".
CAUTION:
Never depress brake pedal while brake caliper is removed.
4. Remove disc rotor. Refer to FAX-18, "
Removal and Installation".
5. Remove wheel sensor harness. Refer to BRC-134, "
FRONT WHEEL SENSOR : Removal and Installa-
tion".
CAUTION:
Never pull on wheel sensor harness.
6. Remove height sensor from upper link (right side). Refer to EXL-136, "
Removal and Installation".
7. Remove steering outer socket. Refer to ST-42, "
Removal and Installation".
8. Set suitable jack under lower link.
9. Remove shock absorber mounting bolt from lower link. Refer to FSU-10, "
Removal and Installation".
10. Separate upper link from steering knuckle, using t he ball joint remover (commercial service tool), and
remove upper link.
CAUTION:
 Temporarily tighten the nut to prevent damage to threads and to prevent the ball joint remover
from suddenly coming off.
1. Circular clip 2. Dust shield 3. Housing
4. Snap ring 5. Ball cage/steel ball/inner race assem-
bly6. Stopper ring
7. Boot band 8. Boot 9. Shaft
10. Circular clip 11. Joint sub-assembly : Wheel side
: NISSAN genuine grease or an equivalent.
Refer to GI-4, "
Components" for symbols not described on the above.
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FRONT DRIVE SHAFTFAX-23
< REMOVAL AND INSTALLATION > [4WD]
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 Never damage ball joint boot.
11. Remove cotter pin, and then loosen wheel hub lock nut.
12. Patch wheel hub lock nut with a piece of wood. Hammer the wood to disengage wheel hub and bearing assembly from drive shaft.
CAUTION:
 Never place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint.
 Never allow drive shaft to hang down without support for or joint sub-assembly, shaft and the
other parts.
NOTE:
Use suitable puller, if wheel hub and bearing assembly and drive shaft cannot be separated even after
performing the above procedure.
13. Remove wheel hub lock nut.
14. Remove fender protector. Refer to EXT-23, "
FENDER PROTECTOR : Removal and Installation".
15. Remove drive shaft from front final drive using the drive shaft attachment [SST: KV40107500 ( −)] (A) and a sliding ham-
mer (commercial service tool) (B) while inserting tip of the drive
shaft attachment between housing and front final drive.
CAUTION:
 Never place drive shaft joint at an extreme angle when
removing drive shaft. Also be careful not to overextend
slide joint.
 Confirm that the circular clip is attached to the drive shaft.
16. Perform inspection after removal. Refer to FAX-28, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Always replace final drive side oil seal with new one when installing drive shaft. Refer to DLN-160,
"Removal and Installation"
 Place the protector [SST: KV38106300 (−)] (A) onto final drive
to prevent damage to the oil seal while inserting drive shaft. Slide
drive shaft sliding joint and tap with a hammer to install securely.
CAUTION:
Check that circular clip is completely engaged.
 Use the following torque range for tightening the wheel hub lock nut.
CAUTION:
 Since the drive shaft is assembled by press-fitting, use the tightening torque range for the wheel hub lock nut.
 Be sure to use torque wrench to tighten th e wheel hub lock nut. Never use a power tool.
 Perform the final tightening of each of parts under unladen conditions, which were removed when removing
wheel hub and bearing assembly and steering knuckle.
 Never reuse cotter pin.
 Perform inspection after installation. Refer to FAX-28, "
Inspection".
WHEEL SIDE
WHEEL SIDE : Disassembly and AssemblyINFOID:0000000006225404
DISASSEMBLY
1. Fix shaft with a vise.
CAUTION:
Protect shaft when fixing with a vi se using aluminum or copper plates.
2. Remove dust shield from joint sub-assembly.
3. Remove boot bands and then remove boot from joint sub-assembly.
JPDIF0004ZZ
: 118 – 123 N·m (12.1 – 12.5 kg-m, 87 – 90 ft-lb)
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Revision: 2010 May2011 QX56

FAX-28
< REMOVAL AND INSTALLATION >[4WD]
FRONT DRIVE SHAFT
Inspection
INFOID:0000000006225406
INSPECTION AFTER REMOVAL
 Move joint up/down, left/right, and in the axial directi ons. Check for motion that is not smooth and for signifi-
cant looseness.
 Check boot for cracks, damage, and leakage of grease.
 Disassemble drive shaft and exchange malfunctioning part if there is a non-standard condition.
INSPECTION AFTER DISASSEMBLY
Shaft
Check shaft for runout, cracks, or ot her damage. Replace it if necessary.
Joint Sub-Assembly (Wheel Side)
Check the following items, replace the parts if necessary.
 Joint sub-assembly for rough rotation and excessive axial looseness.
 The inside of the joint sub-assembly for entry of foreign material.
 Joint sub-assembly for compression scars, cra cks, and fractures inside of joint sub-assembly.
Replace joint sub-assembly if there are any non-standard conditions of components.
Housing (Final Drive side)
Replace housing if there is scratching or wear of housing roller contact surface.
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-134, "FRONT WHEEL SENSOR :
Exploded View".
2. Check the wheel alignment. Refer to FSU-7, "
Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-64, "
Work Procedure".
4. Adjust levelizer adjustment of height sensor. Refer to EXL-61, "
LEVELIZER ADJUSTMENT : Special
Repair Requirement".
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FSU-1
SUSPENSION
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SECTION FSU
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O PCONTENTS
FRONT SUSPENSION
PRECAUTION ................ ...............................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
2
Precaution for Procedure without Cowl Top Cover ......3
Precautions for Suspension ......................................3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tools .......................................... ......4
Commercial Service Tools ........................................4
SYMPTOM DIAGNOSIS ...............................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
5
NVH Troubleshooting Chart ................................ ......5
PERIODIC MAINTENANCE ..........................6
FRONT SUSPENSION ASSEMBLY .............. .....6
Inspection ............................................................ ......6
WHEEL ALIGNMENT ..........................................7
Inspection ............................................................ ......7
Adjustment ................................................................7
REMOVAL AND INSTALLATION ................9
FRONT COIL SPRING AND SHOCK AB-
SORBER ............................................................
9
Exploded View ..................................................... .....9
Removal and Installation .........................................10
Disassembly and Assembly .....................................11
Inspection and Adjustment ......................................12
Disposal ...................................................................13
LOWER LINK ....................................................14
Exploded View .........................................................14
Removal and Installation .........................................14
Inspection ................................................................15
UPPER LINK ......................... ............................17
Exploded View ..................................................... ....17
Removal and Installation .........................................17
Inspection ................................................................18
FRONT STABILIZER ........................................20
Exploded View .........................................................20
Removal and Installation .........................................20
Inspection ................................................................20
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
21
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
21
Wheel Alignment ................................................. ....21
Ball Joint ..................................................................21
Wheel Height ...........................................................21
Revision: 2010 May2011 QX56

FSU-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006271944
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
 Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
 When using air or electric power tools or hammers , always switch the ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation after Battery Disconnect
INFOID:0000000006271945
NOTE:
 Before removing and installing any control units, first tu rn the push-button ignition switch to the LOCK posi-
tion, then disconnect bot h battery cables.
 After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnos is according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the bat tery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock wi ll remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
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PRECAUTIONSFSU-3
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5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006271994
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions for SuspensionINFOID:0000000006225635
 When installing rubber bushings, the final tightening mu st be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubb er bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and l ubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
 After servicing suspension parts, be sure to check wheel alignment.
 Self-lock nuts are not reusable. Always use new ones w hen installing. Since new self-lock nuts are pre-oiled,
tighten as they are.
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Revision: 2010 May2011 QX56

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGFSU-5
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHN ESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006225638
Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
FSU-9
,
FSU-14
, FSU-17
FSU-12
—
—
—
FSU-9
, FSU-14
, FSU-17
FSU-7FSU-20
NVH in DLN section.
NVH in DLN section.
NVH in FAX and FSU sections.
NVH in WT section.
NVH in WT section.
NVH in FAX section.
NVH in BR section.
NVH in ST section.
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
PROPELLER SHAFT
DIFFERENTIAL (4WD)
FRONT AXLE AND FRONT SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT (4WD)
BRAKE
STEERING
Symptom FRONT SUSPENSION Noise
×××××× ××××××××
Shake ×××× × × ××××××
Vibration ××××× × ×× × ×
Shimmy ×××× × ××× ××
Judder ××× ××× ××
Poor quality ride or
handling ××××× ×× ×××
Revision: 2010 May2011 QX56

FSU-6
< PERIODIC MAINTENANCE >
FRONT SUSPENSION ASSEMBLY
PERIODIC MAINTENANCE
FRONT SUSPENSION ASSEMBLY
InspectionINFOID:0000000006225639
MOUNTING INSPECTION
Check the mounting conditions (looseness, backlash) of each component and component conditions (wear,
damage) are normal.
BALL JOINT AXIAL END PLAY
1. Set front wheels in a straight-ahead position.
2. Measure axial end play by playing and moving up/dow n with iron bar or equivalent between lower link or
upper link and steering knuckle.
CAUTION:
 Never depress brake pedal when measuring.
 Never perform with tires on level ground.
 Be careful not to damage ball joint boot. Never damage the installation position by applying
excessive force.
Shock absorber
Check for oil leakage, damage. Replace it if necessary. Axial end play : Refer to
FSU-21, "
Ball Joint".
Revision: 2010 May2011 QX56

WHEEL ALIGNMENTFSU-7
< PERIODIC MAINTENANCE >
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WHEEL ALIGNMENT
InspectionINFOID:0000000006225640
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
Check the following:
 Tires for improper air pressure and wear
 Road wheels for runout: Refer to WT-64, "
Inspection".
 Wheel bearing axial end play: Refer to FA X - 7 , "
Inspection" (2WD), FAX-16, "Inspection" (4WD).
 Lower link and upper link ball joint axial end play: Refer to FSU-15, "
Inspection" and FSU-18, "Inspection".
 Shock absorber operation.
 Each mounting part of axle and suspension for looseness and deformation
 Lower link for cracks, deformation and other damage
 Vehicle height (posture)
GENERAL INFORMATION AND RECOMMENDATIONS
 A four-wheel thrust alignment should be performed.
- This type of alignment is recomm ended for any NISSAN/INFINITI vehicle.
- The four-wheel “thrust” process helps ensure that t he vehicle is properly aligned and the steering wheel is
centered.
- The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
- The rack should be checked to ensure that it is level.
 Make sure the machine is properly calibrated.
- Your alignment equipment should be regularly ca librated in order to give correct information.
- Check with the manufacturer of your specific equi pment for their recommended Service/Calibration Sched-
ule.
ALIGNMENT PROCESS
IMPORTANT:
Use only the alignment specificati ons listed in this Service Manual.
 When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Never use these indicators.
- The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
- This may result in an ERROR.
 Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Never use this “Rolling Compensation” method.
- Use the “Jacking Compensation Method”. After installi ng the alignment targets or head units, raise the vehi-
cle and rotate the wheels 1/2 turn both ways.
- See Instructions in the alignment machine you're using for more information on this.
AdjustmentINFOID:0000000006225641
CAMBER, CASTER
1. Adjust with the front/rear side adjusting bolts (1) on the lower link
(2).
2. See the following table for the amount of cam bolt scale move- ment and the variation of camber and caster.
CAUTION:
Align the adjusting bolt cutout with the stamp of lower link
bracket.
: Vehicle front
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FSU-8
< PERIODIC MAINTENANCE >
WHEEL ALIGNMENT
3. Note the following, and adjust as shown in the figure.
a. Obtain the point at the intersection of the measured values on the figure.
b. Read the coordinate (scale) of the intersection point.
c. Move the front/rear side adjusting bolts by each scale.  If the coordinate (scale) of the intersection point is positive, move the adjusting bolt to the vehicle inside.
 If the coordinate (scale) of the intersection point is negative, move the adjusting bolt to the vehicle out-
side.
d. Measure the camber and caster again. Check that the standard is within the proper range.
CAUTION:
 Always adjust the angle difference betw een left and right cambers within 33′.
 Always adjust the angle difference be tween left and right casters within 45′.
TOE-IN
Loosen the steering outer socket, and then adjus t the length using steering inner socket.
CAUTION:
 Always evenly adjust both toe-in alternately and adjust the difference between the left and right to
the standard.
 Always fix the steering inner socket when tightening the steering outer socket.
A : Vehicle outside
B : Vehicle inside
Amount of
cam bolt scale
movement Front
1 segment
on vehicle outside 1 segment
on vehicle inside 1 segment
on vehicle inside 1 segment
on vehicle outside 1 segment
on vehicle inside 1 segment
on vehicle outside Amount of
movement 0 Amount of
movement 0
Rear 1 segment
on vehicle inside 1 segment
on vehicle outside 1 segment
on vehicle inside 1 segment
on vehicle outside Amount of
movement 0 Amount of
movement 0 1 segment
on vehicle inside 1 segment
on vehicle outside
Camber angle 0 ′0′ +7′− 7′ +3′− 3′ +3′− 3′
Caster angle −14 ′ +14′ 0′ 0′ +7′− 7′− 7′ +7′
Camber, caster : Refer to FSU-21, "Wheel Alignment".
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Toe-in : Refer to FSU-21, "Wheel Alignment".
Revision: 2010 May2011 QX56