steering INFINITI QX56 2011 Factory Service Manual

HA-38
< REMOVAL AND INSTALLATION >
CONDENSER
CONDENSER
Exploded ViewINFOID:0000000006276178
CONDENSER
CONDENSER : Removal and InstallationINFOID:0000000006276179
CAUTION:
Perform lubricant return operation before each refrigeration system disassembly. However, if a large
amount of refrigerant or lubrican t is detected, never perform lubricant return operation. Refer to HA-
22, "Perform Lubricant Return Operation".
REMOVAL
1. Use a refrigerant collecting equipment (for HF C-134a) to discharge the refrigerant. Refer to HA-20, "Recy-
cle Refrigerant".
2. Remove the radiator core support upper. Refer to DLK-220, "
Removal and Installation".
3. Remove steering oil cooler. Refer to ST-54, "
Exploded View".
4. Remove A/T fluid cooler. Refer to TM-202, "
Removal and Installation".
5. Remove mounting bolt, and then disconnect high-pressure flexible hose from condenser. CAUTION:
Cap or wrap the joint of the A/C piping and conden ser with suitable material such as vinyl tape to
avoid the entry of air.
6. Remove mounting bolt, and then disconnect high-pressure pipe from condenser. CAUTION:
Cap or wrap the joint of the A/C piping and conden ser with suitable material such as vinyl tape to
avoid the entry of air.
7. Remove mounting bolts, and then remove condenser from the vehicle. CAUTION:
Be careful not to damage core surface of condenser.
INSTALLATION
Note the following items, and install in the reverse order of removal.
1. Outlet pipe assembly 2. Refrigerant pressure sensor 3. O-ring
4. Pipe cover 5. Liquid tank pipe 1 6. Liquid tank pipe 2
7. Liquid tank bracket 8. Liquid tank 9. Inlet pipe assembly
10. Condenser
Refer to GI-4, "
Components" for symbols in the figure.
JMIIA0627GB
Revision: 2010 May2011 QX56

A/C UNIT ASSEMBLYHA-41
< REMOVAL AND INSTALLATION >
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A/C UNIT ASSEMBLY
Exploded ViewINFOID:0000000006276182
REMOVAL
DISASSEMBLY
1. Heater & cooling unit assembly 2. Steering member 3. Instrument stay LH
4. Instrument stay RH 5. Blower unit assembly
Refer to GI-4, "
Components" for symbols in the figure.
JMIIA0628GB
Revision: 2010 May2011 QX56

A/C UNIT ASSEMBLYHA-43
< REMOVAL AND INSTALLATION >
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Perform lubricant return operati on before each refrigeration system disassembly. However, if a large
amount of refrigerant or lubricant is detected, n ever perform lubricant return operation. Refer to HA-
22, "Perform Lubricant Return Operation".
REMOVAL
1. Use a refrigerant collecting equipment (for HF C-134a) to discharge the refrigerant. Refer to HA-20, "Recy-
cle Refrigerant". (If equipped)
2. Drain engine coolant from cooling system. Refer to CO-8, "
Draining".
3. Remove clamps, and then disconnect front heater outlet hose from heater pipe.
CAUTION:
 Some coolant may spill when heater hoses are disconnected.
 Close off the coolant inlet and outlet on the heater core (2 locations) with shop cloths.
4. Remove mounting bolt, and then disconnect low-pressure pipe and high-pressure pipe from expansion valve.
CAUTION:
Cap or wrap the joint of the A/C piping and expan sion valve with suitable material such as vinyl
tape to avoid the entry of air.
5. Remove instrument panel assembly. Refer to IP-14, "
Removal and Installation".
6. Remove steering column mounting bolt and nuts. Refer to ST-34, "
Removal and Installation".
7. Move steering column assembly to a position where it does not inhibit work.
8. Disconnect harness clips, harness connectors, ground bol ts and blackets from steering member, and then
move the vehicle harness to the position without hindrance for work.
9. Remove mounting nuts, and then remove instrument stay (RH and LH).
10. Remove A/C unit assembly mounting bolts.
11. Remove mounting bolts, and then remove steering member from the vehicle.
12. Disconnect drain hose from A/C unit assembly, and then remove A/C unit assembly from the vehicle.
13. Remove mounting bolts, and then disconnect heater & cooling unit and blower unitassembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
 Replace O-rings with new ones. Then apply compressor oil to them when installing.
 Check for leakages when recharging refrigerant. Refer to HA-18, "
Leak Test".
NOTE:
Refer to CO-9, "
Refilling" when filling radiator with engine coolant.
EVAPORATOR
EVAPORATOR : Removal and InstallationINFOID:0000000006276184
REMOVAL
1. Remove heater & cooling unit assembly. Refer to HA-41, "Exploded View".
2. Remove heater core. Refer to HA-44, "
HEATER CORE : Removal and Installation".
3. Remove mounting screws, and then remove evaporator pipe cover.
4. Remove air mix door motor (RH). Refer to HAC-153, "
AIR MIX DOOR MOTOR : Removal and Installa-
tion".
5. Remove mounting screws, and then remove A/C cover.
6. Remove foot duct LH. Refer to VTL-11, "
FLOOR DUCT 1 : Removal and Installation".
7. Remove mounting screws, and then remove A/C lower case.
8. Remove intake sensor. Refer to HAC-150, "
Removal and Installation".
9. Remove evaporator assembly from heater & cooling unit assembly.
10. Remove mounting bolts, and then remove evaporator from evaporator assembly.
CAUTION:
Cap or wrap the joint of the evaporator and evaporat or pipe assembly with suitable material such as
vinyl tape to avoid the entry of air.
Revision: 2010 May2011 QX56

DOOR MOTORHAC-153
< REMOVAL AND INSTALLATION > [AUTOMATIC AIR CONDITIONING]
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MODE DOOR MOTOR
MODE DOOR MOTOR : Re moval and InstallationINFOID:0000000006276009
REMOVAL
1. Remove instrument lower panel RH. Refer to IP-14, "Removal and Installation".
2. Remove power steering control unit bracket.
3. Remove fixing screws (A), and then remove mode door motor (1).
4. Disconnect mode door motor connector.
INSTALLATION
Install in the reverse order of removal.
AIR MIX DOOR MOTOR
AIR MIX DOOR MOTOR : Re moval and InstallationINFOID:0000000006276010
REMOVAL
Driver side
1. Remove automatic drive position control unit. Refer to ADP-136, "Removal and Installation".
2. Remove fixing screws (A), and then remove air door motor LH (1).
3. Disconnect air mix door motor connector.
Passenger side
1. Remove heater core. Refer to HA-44, "HEATER CORE : Removal and Installation".
2. Remove fixing screws, and then remove air mix door motor RH.
INSTALLATION
Install in the reverse order of removal.
INTAKE DOOR MOTOR
INTAKE DOOR MOTOR : Re moval and InstallationINFOID:0000000006276011
REMOVAL
1. Remove blower unit assembly. Refer to VTL-15, "Removal and Installation".
2. Remove fixing screws, and then remove intake door motor.
1. Rear A/C unit assembly 2. Rear mode door lever 2 3. Rear mode door lever 1
4. Rear mode door motor 5. Rear air mix door motor
JMIIA0790ZZ
JMIIA0788ZZ
Revision: 2010 May2011 QX56

DIAGNOSIS SYSTEM (BCM)INL-13
< SYSTEM DESCRIPTION >
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INT LAMP
CONSULT screen item Indication/Unit Description
Vehicle Speed km/h Vehicle speed of the moment a particular DTC is detected
Odo/Trip Meter km Total mileage (Odometer value) of the moment a particular DTC is detected
Vehicle Condition SLEEP>LOCK
Power position status of
the moment a particular
DTC is detected While turning BCM status from low power consumption mode to
normal mode (Power supply position is “LOCK”)
SLEEP>OFF While turning BCM status from low power consumption mode to
normal mode (Power supply position is “OFF”.)
LOCK>ACC While turning power supply position from “LOCK” to “ACC”
ACC>ON While turning power supply position from “ACC” to “IGN”
RUN>ACC While turning power supply position
from “RUN” to “ACC” (Vehicle
is stopping and selector lever is except P position.)
CRANK>RUN While turning power su
pply position from “CRANKING” to “RUN”
(From cranking up the engine to run it)
RUN>URGENT While turning power su
pply position from “RUN“ to “ACC” (Emer-
gency stop operation)
ACC>OFF While turning power supply position from “ACC” to “OFF”
OFF>LOCK While turning power supply position from “OFF” to “LOCK”
OFF>ACC While turning power supply position from “OFF” to “ACC”
ON>CRANK While turning po wer supply position from “IGN” to “CRANKING”
OFF>SLEEP While turning BCM status from normal mode (Power supply posi-
tion is “OFF”.) to low power consumption mode
LOCK>SLEEP While turning BCM status from normal mode (Power supply posi-
tion is “LOCK”.) to low power consumption mode
LOCK Power supply position is “LOCK” (Ignition switch OFF with steer-
ing is locked.)
OFF Power supply position
is “OFF” (Ignition switch OFF with steering
is unlocked.)
ACC Power supply position is “ACC” (Ignition switch ACC)
ON Power supply position is “IGN” (Ignition switch ON with engine
stopped)
ENGINE RUN Power supply posi
tion is “RUN” (Ignition switch ON with engine
running)
CRANKING Power supply position is “CRANKING” (At engine cranking)
IGN Counter 0 - 39 The number of times that ignition switch is turned ON after DTC is detected
 The number is 0 when a malfunction is detected now.
 The number increases like 1
→ 2 → 3...38 → 39 after returning to the normal condition
whenever ignition switch OFF → ON.
 The number is fixed to 39 until the self-diagnosis results are erased if it is over 39.
Revision: 2010 May2011 QX56

INT-1
BODY INTERIOR
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CONTENTS
INTERIOR
PRECAUTION ................ ...............................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
3
Precaution for Procedure without Cowl Top Cover ......4
Precaution for Work ..................................................4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tools .......................................... ......5
Commercial Service Tools ........................................5
CLIP LIST ............................................................6
Clip List ............................................................... ......6
SYMPTOM DIAGNOSIS ...............................7
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ........................ ........................................
7
Work Flow ........................................................... ......7
Inspection Procedure ................................................9
Diagnostic Worksheet .............................................11
REMOVAL AND INSTALLATION ...............13
FRONT DOOR FINISHER .............................. ....13
Exploded View .................................................... ....13
Removal and Installation .........................................14
REAR DOOR FINISHER ....................................16
Exploded View .................................................... ....16
Removal and Installation .........................................16
BODY SIDE TRIM ..............................................18
Exploded View .................................................... ....18
DASH SIDE FINISHER .......................................... ....18
DASH SIDE FINISHER : Removal and Installation
....
18
FRONT PILLAR GARNISH .................................... ....19
FRONT PILLAR GARNISH : Removal and Instal-
lation ........................................................................
19
BODY SIDE WELT ................................................. ....20
BODY SIDE WELT : Removal and Installation ........20
KICKING PLATE INNER ....................................... ....20
KICKING PLATE INNER : Removal and Installa-
tion ...........................................................................
20
KICKING PLATE OUTER ...................................... ....21
KICKING PLATE OUTER : Removal and Installa-
tion ...........................................................................
21
CENTER PILLAR LOWER GARNISH ................... ....22
CENTER PILLAR LOWER GARNISH : Removal
and Installation ........................................................
22
CENTER PILLAR UPPER GARNISH ........................22
CENTER PILLAR UPPER GARNISH : Removal
and Installation .................................................... ....
22
FLOOR TRIM ....................................................24
Exploded View .........................................................24
FRONT FLOOR CARPET ...................................... ....25
FRONT FLOOR CARPET : Removal and Installa-
tion ....................................................................... ....
25
REAR FLOOR CARPET ........................................ ....27
REAR FLOOR CARPET : Removal and Installa-
tion ...........................................................................
27
HEADLINING ....................................................28
Exploded View .........................................................28
Removal and Installation .........................................29
LUGGAGE FLOOR TRIM .................................33
Exploded View .........................................................33
Revision: 2010 May2011 QX56

PRECAUTIONSINT-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006415653
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision that would result in air ba g inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
 Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
 When using air or electric power tools or hammers , always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wh eel Rotation after Battery Disconnect
INFOID:0000000006415652
NOTE:
 Before removing and installing any control units, first tu rn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables.
 After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnos is according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the batte ry disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock wil l remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
Revision: 2010 May2011 QX56

INT-4
< PRECAUTION >
PRECAUTIONS
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006415651
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precaution for WorkINFOID:0000000006415642
 After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check their
operation.
 Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
PIIB3706J
Revision: 2010 May2011 QX56

IP-1
BODY INTERIOR
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CONTENTS
INSTRUMENT PANEL
PRECAUTION ................ ...............................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
2
Service ......................................................................3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tools ........................................ ......4
Commercial Service Tools .......................................4
CLIP LIST ............................................................6
Clip List ............................................................... ......6
SYMPTOM DIAGNOSIS ...............................7
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ...............................................................
7
Work Flow ............................................................ .....7
Inspection Procedure ................................................9
Diagnostic Worksheet ..............................................11
REMOVAL AND INSTALLATION ...............13
INSTRUMENT PANEL ASSEMBLY .................13
Exploded View ..................................................... ....13
Removal and Installation .........................................14
CENTER CONSOLE ASSEMBLY ....................23
Exploded View .........................................................23
Removal and Installation .........................................25
Disassembly and Assembly .....................................27
REAR CONSOLE ASSEMBLY .........................29
Exploded View .........................................................29
Removal and Installation .........................................29
Disassembly and Assembly .....................................30
Revision: 2010 May2011 QX56

IP-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006113088
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
 Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
 When using air or electric power tools or hammers , always switch the ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation after Battery Disconnect
INFOID:0000000006113089
NOTE:
 Before removing and installing any control units, first tu rn the push-button ignition switch to the LOCK posi-
tion, then disconnect bot h battery cables.
 After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnos is according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the bat tery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock wi ll remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
Revision: 2010 May2011 QX56