differential INFINITI QX56 2011 Factory Manual PDF

DIFFERENTIAL ASSEMBLYDLN-215
< UNIT DISASSEMBLY AND ASSEMBLY > [REAR FINAL DRIVE: R230]
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CAUTION:
Never change the total amount of wash ers as it changes the bearing preload.
InspectionINFOID:0000000006222424
INSPECTION AFTER DISASSEMBLY
Drive Gear and Drive Pinion
 Clean up the disassembled parts.
 If the gear teeth never mesh or line-up correctly, det ermine the cause and adjust or replace as necessary.
 If the gears are worn, cracked, damaged, pitted or chi pped (by friction) noticeably, replace with new drive
gear and drive pinion as a set.
Bearing
 Clean up the disassembled parts.
 If any chipped (by friction), pitted, worn, rusted or scratched marks, or unusual noise from the bearing is
observed, replace as a bearing assembly (as a new set).
Side Gear and Pinion Mate Gear
 Clean up the disassembled parts.
 If any cracks or damage on the surfac e of the tooth is found, replace.
 If any worn or chipped mark on the contact si des of the thrust washer is found, replace.
Side Gear Thrust Washer and Pinion Mate Thrust Washer
 Clean up the disassembled parts.
 If it is chipped (by friction), damaged, or unusually worn, replace.
Oil Seal
 Whenever disassembled, replace.
 If wear, deterioration of adherence (sealing force lips ), or damage is detected on the lips, replace them.
Differential case
 Clean up the disassembled parts.
 If any wear or crack on the contact sides of the differential case is found, replace.
When the backlash is small:
Make drive gear back side adjusting washer thinner,
and drive gear tooth side ad justing washer thicker by
the same amount. For selecting adjusting washer, re-
fer to the latest parts information.
Revision: 2010 May2011 QX56

DLN-216
< UNIT DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
DRIVE PINION
DRIVE PINION
Exploded ViewINFOID:0000000006222425
1. Rear cover 2. Bearing cap 3. Side gear thrust washer
4. Side gear 5. Pinion mate thrust washer 6. Pinion mate gear
7. Pinion mate shaft 8. Lock pin 9. Side bearing
10. Side bearing adjusting washer 11. Drive pinion 12. Pinion height adjusting washer
13. Pinion rear bearing 14. Collapsible spacer 15. Side flange
16. Circlip 17. Side oil seal 18. Gear carrier
19. Pinion front bearing 20. Front oil seal 21. Companion flange
22. Drive pinion lock nut 23. Drive gear 24. Differential case
25. Gasket 26. Drain plug 27. Filler plug
A. Oil seal lip B. Screw hole C. Comply with the assembly proce-
dure when tightening. Refer to DLN-
206, "Assembly".
: Apply gear oil. : Apply anti-corrosion oil.
: Apply Genuine Silicone RTV or equivalent. Refer to GI-22, "
Recommended Chemical Products and Sealants".
JPDID0397GB
Revision: 2010 May2011 QX56

DRIVE PINIONDLN-217
< UNIT DISASSEMBLY AND ASSEMBLY > [REAR FINAL DRIVE: R230]
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DisassemblyINFOID:0000000006222426
1. Remove differential case assembly. Refer to DLN-204, "Disassembly".
2. Remove drive pinion lock nut with the flange wrench (commer- cial service tool).
3. Put matching mark (B) on the end of drive pinion. The matching mark should be in line with the matching mark (A) on companion
flange (1).
CAUTION:
For matching mark, use pain t. Never damage companion
flange and drive pinion.
NOTE:
The matching mark on the final drive companion flange indicates
the maximum vertical runout position.
When replacing companion flange, matching mark is not neces-
sary.
4. Remove companion flange using the suitable puller (commercial service tool).
5. Press drive pinion assembly out of gear carrier. CAUTION:
Never drop drive pinion assembly.
6. Remove front oil seal.
7. Remove side oil seal.
8. Remove pinion front bearing inner race.
9. Remove collapsible spacer.
: Apply Genuine High Strength Thread Locking Sealant or equivalent. Refer to GI-22, "Recommended Chemical Products
and Sealants".
Refer to GI-4, "
Components" for symbols not described above.
JSDIA0046ZZ
JSDIA0038ZZ
SDIA1132E
PDIA0760J
Revision: 2010 May2011 QX56

DLN-220
< UNIT DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
DRIVE PINION
10. Apply anti-corrosion oil to the thread and seat of drive pinion
lock nut, and temporarily tighten drive pinion lock nut to drive
pinion, using flange wrench (c ommercial service tool).
CAUTION:
Never reuse drive pinion lock nut.
11. Adjust to the drive pinion lock nut tightening torque and pinion bearing preload torque, using preload gauge [SST: ST3127S000
(J-25765-A)].
CAUTION:
 Adjust to the lower limit of the drive pinion lock nut tight-
ening torque first.
 If the preload torque exceeds the specified value, replace
collapsible spacer and tighte n it again to adjust. Never
loosen drive pinion lock nut to adjust the preload torque.
 After adjustment, rotate dri ve pinion back and forth 2 to 3
times to check for unusual no ise, rotation malfunction,
and other malfunctions.
12. Install differential case assembly. Refer to DLN-206, "
Assem-
bly".
CAUTION:
Never install rear cover at this timing.
13. Check and adjust drive gear runout, tooth contact, drive gear to drive pinion backlash, and companion flange runout. Refer to DLN-210, "
Adjustment" and DLN-220, "Adjustment".
Recheck above items. Readjust the above description, if necessary.
14. Check total preload torque. Refer to DLN-210, "
Adjustment".
15. Install rear cover. Refer to DLN-206, "
Assembly".
AdjustmentINFOID:0000000006222428
COMPANION FLANGE RUNOUT
1. Fit a test indicator to the inner side of the companion flange
(socket diameter).
2. Rotate companion flange to check for runout.
3. If the runout value is outside t he runout limit, follow the proce-
dure below to adjust.
a. Check for runout while changing the phase between companion flange and drive pinion by 90 ° step, and search for the position
where the runout is the minimum.
b. If the runout value is still outside of the limit after the phase has been changed, possible cause will be an
assembly malfunction of drive pinion and pinion bearing and malfunction of pinion bearing. Check for
these items and repair if necessary.
c. If the runout value is still outside of the limit after the check and repair, replace companion flange.
InspectionINFOID:0000000006222429
INSPECTION AFTER DISASSEMBLY
Drive Gear and Drive Pinion
 Clean up the disassembled parts.
 If the gear teeth never mesh or line-up correctly, det ermine the cause and adjust or replace as necessary.
Pinion bearing preload : Refer to
DLN-222, "
Pre-
load Torque".
JSDIA0047ZZ
Inner side of companion
flange runout: Refer to
DLN-222, "Com-
panion Flange Runout".
JPDID0399ZZ
Revision: 2010 May2011 QX56

DLN-222
< SERVICE DATA AND SPECIFICATIONS (SDS) [REAR FINAL DRIVE: R230]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000006222430
Drive Gear RunoutINFOID:0000000006222431
Unit: mm (in)
Side Gear ClearanceINFOID:0000000006222432
Unit: mm (in)
Preload TorqueINFOID:0000000006222433
BacklashINFOID:0000000006222434
Unit: mm (in)
Companion Flange RunoutINFOID:0000000006222435
Unit: mm (in)
Applied model 2WD 4WD
VK56VDA/T
Final drive model R230
Gear ratio 2.937
Number of teeth (Drive gear/Drive pinion) 47/16
Oil capacity (Approx.) (US pt, lmp pt)1.75 (3-3/4, 3-1/8)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
Item Runout limit
Drive gear back face 0.05 (0.0020) or less
Item Specification
Side gear back clearance
(Clearance limit between side gear and differential case for adjusting
side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resis-
tance during differential motion.)
Item Specification
Drive pinion bearing preload torque 1.76 − 2.65 N·m (0.18 − 0.27 kg −m, 16 − 23 in-lb)
Side bearing preload torque (reference value determined by drive
gear bolt pulling force) 0.29
− 1.47 N·m (0.03 − 0.14 kg −m, 3 − 13 in-lb)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + Side
bearing preload torque) 2.06
− 4.12 N·m (0.21 − 0.42 kg −m, 19 − 36 in-lb)
Item Specification
Drive gear to drive pinion gear 0.13 − 0.18 (0.0051 − 0.0070)
Item Runout limit
Inner side of the companion flange 0.08 (0.0031) or less
Revision: 2010 May2011 QX56

EM-132
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000006289589
GENERAL SPECIFICATIONS
Drive BeltsINFOID:0000000006289590
DRIVE BELT
Spark PlugINFOID:0000000006289591
SPARK PLUG
Unit: mm (in)
Cylinder arrangementV-8
Displacement cm
3 (cu in) 5,552 (338.80)
Bore and stroke mm (in) 98.0 x 92.0 (3.86 x 3.62)
Valve arrangement DOHC
Firing order 1-8-7-3-6-5-4-2
Number of piston rings Compression 2
Oil 1
Number of main bearings 5
Compression ratio 10.8
Compression pressure
kPa (kg/cm
2, psi)/200 rpm Standard 1,667 (17, 242)
Minimum 1,226 (12.5, 178)
Differential limit between cylinders 98 (1.0, 14)
Cylinder number Unit: degree
Valve timing Intake valve open (BTDC) (
−61) - (+ 58)
Intake valve close (ABDC) ( −76) - (+ 69)
Exhaust valve open (BBDC) 56 Exhaust valve close (ATDC) 8
SEM957C
Tension of drive belts Belt tension is not necessary, as it is automatically adjusted by drive belt auto-tensioner.
Make NGK
Standard type DILKAR7B11
Revision: 2010 May2011 QX56

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGFSU-5
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHN ESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006225638
Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
FSU-9
,
FSU-14
, FSU-17
FSU-12
—
—
—
FSU-9
, FSU-14
, FSU-17
FSU-7FSU-20
NVH in DLN section.
NVH in DLN section.
NVH in FAX and FSU sections.
NVH in WT section.
NVH in WT section.
NVH in FAX section.
NVH in BR section.
NVH in ST section.
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
PROPELLER SHAFT
DIFFERENTIAL (4WD)
FRONT AXLE AND FRONT SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT (4WD)
BRAKE
STEERING
Symptom FRONT SUSPENSION Noise
×××××× ××××××××
Shake ×××× × × ××××××
Vibration ××××× × ×× × ×
Shimmy ×××× × ××× ××
Judder ××× ××× ××
Poor quality ride or
handling ××××× ×× ×××
Revision: 2010 May2011 QX56

GI-14
< HOW TO USE THIS MANUAL >
ABBREVIATIONS
ABBREVIATIONS
Abbreviation ListINFOID:0000000006280882
The following ABBREVIATIONS are used:
A
B
C
D
ABBREVIATION DESCRIPTION
A/C Air conditioner
A/C Air conditioning
A/F sensor Air fuel ratio sensor A/T Automatic transaxle/transmission
ABS Anti-lock braking system
ACCS Advance climate control system ACL Air cleaner
AP Accelerator pedal
APP Accelerator pedal position ATF Automatic transmission fluid AV Audio visual
AWD All wheel drive
ABBREVIATION DESCRIPTION BARO Barometric pressureBCM Body control module
BLSD Brake limited slip differential BPP Brake pedal positionBSI Blind spot intervention
BSW Blind spot warning
ABBREVIATION DESCRIPTION CKP Crankshaft positionCL Closed loop
CMP Camshaft position CPP Clutch pedal positionCTP Closed throttle position
CVT Continuously Variable transaxle/transmission
ABBREVIATION DESCRIPTION D
1Drive range first gear
D
2Drive range second gear
D
3Drive range third gear
D
4Drive range fourth gear
DCA Distance control assist DFI Direct fuel injection system
DLC Data link connector
DTC Diagnostic trouble code
Revision: 2010 May2011 QX56

MA-1
MAINTENANCE
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CONTENTS
MAINTENANCE
PREPARATION .............
...............................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tool ..........................................3
PERIODIC MAINTENANCE ..........................4
GENERAL MAINTENANCE ........................... .....4
Explanation of General Maintenance .................. ......4
PERIODIC MAINTENANCE ................................6
Introduction of Periodic Maintenance .................. ......6
Schedule 1 ................................................................6
Schedule 2 ................................................................8
RECOMMENDED FLUIDS AND LUBRI-
CANTS ................................................................
10
Fluids and Lubricants .......................................... ....10
Engine Oil Recommendation ..................................10
Anti-Freeze Coolant Mixture Ratio ..........................11
ENGINE MAINTENANCE ...................................12
DRIVE BELTS ....................................................... ....12
DRIVE BELTS : Exploded View ..............................12
DRIVE BELTS : Checking .......................................12
DRIVE BELTS : Tension Adjustment .....................12
ENGINE COOLANT ............................................... ....12
ENGINE COOLANT : Inspection .............................12
ENGINE COOLANT : Draining ................................13
ENGINE COOLANT : Refilling ................................13
ENGINE COOLANT : Flushing ...............................15
RESERVOIR TANK CAP ..........................................15
RESERVOIR TANK CAP : Inspection ................. ....15
RADIATOR ............................................................ ....16
RADIATOR : Inspection ..........................................16
FUEL LINES .......................................................... ....16
FUEL LINES : Inspection ........................................17
AIR CLEANER FILTER ......................................... ....17
AIR CLEANER FILTER : Removal and Installation
....
17
ENGINE OIL ........................................................... ....17
ENGINE OIL : Draining ............................................17
ENGINE OIL : Refilling ............................................17
OIL FILTER ............................................................ ....18
OIL FILTER : Removal and Installation ...................18
SPARK PLUG ........................................................ ....18
SPARK PLUG : Removal and Installation ...............19
SPARK PLUG : Inspection ......................................19
EVAP VAPOR LINES ............................................ ....20
EVAP VAPOR LINES : Inspection ...........................20
CHASSIS MAINTENANCE ...............................21
EXHAUST SYSTEM . ..................................................21
EXHAUST SYSTEM : Inspec tion ............................21
A/T FLUID .............................................................. ....21
A/T FLUID : Inspection ............................................21
TRANSFER FLUID ................................................ ....21
TRANSFER FLUID : Inspection ..............................21
TRANSFER FLUID : Draining .................................21
TRANSFER FLUID : Refilling ..................................22
FRONT PROPELLER SHAFT: 2F P15 ................. ....22
FRONT PROPELLER SHAFT: 2F P15 : Inspec-
tion ...........................................................................
22
REAR PROPELLER SHAFT: 2F P26 .................... ....23
REAR PROPELLER SHAFT: 2F P26 : Inspection ....23
REAR PROPELLER SHAFT: 2S1410 ................... ....23
REAR PROPELLER SHAFT: 2S1410 : Inspection ....23
FRONT DIFFERENTIAL GEAR OIL: R180A ........ ....24
FRONT DIFFERENTIAL GEAR OIL: R180A : In-
spection ...................................................................
24
Revision: 2010 May2011 QX56

MA-2
FRONT DIFFERENTIAL GEAR OIL: R180A :
Draining ..................................................................
24
FRONT DIFFERENTIAL GEAR OIL: R180A : Re-
filling .......................................................................
25
REAR DIFFERENTIAL GEAR OIL: R230 ............. ...25
REAR DIFFERENTIAL GEAR OIL: R230 : Inspec-
tion ..........................................................................
25
REAR DIFFERENTIAL GEAR OIL: R230 : Drain-
ing ...........................................................................
25
REAR DIFFERENTIAL GEAR OIL: R230 : Refill-
ing ...........................................................................
26
WHEELS (BONDING WEIGHT TYPE) .....................26
WHEELS (BONDING WEIGHT TYPE) : Adjust-
ment ..................................................................... ...
26
BRAKE FLUID LEVEL AND LEAKS ........................27
BRAKE FLUID LEVEL AND LEAKS : Inspection ...28
BRAKE LINES AND CABLES ............................... ...28
BRAKE LINES AND CABLES : Inspection .............28
BRAKE FLUID ....................................................... ...28
BRAKE FLUID : Bleeding Brake System ................28
DISC BRAKE ......................................................... ...30
DISC BRAKE : Inspection ......................................30
DISC BRAKE : Front Disc Brake ............................31
DISC BRAKE : Rear Disc Brake .............................31
STEERING GEAR AND LINKAGE ........................ ...31
STEERING GEAR AND LINKAGE : Inspection ......31
POWER STEERING FLUID AND LINES ............... ...32
POWER STEERING FLUID AND LINES : Inspec-
tion ..........................................................................
32
AXLE AND SUSPENSION PARTS ...........................32
AXLE AND SUSPENSION PARTS : Inspection .. ...32
DRIVE SHAFT ........................................................ ...33
DRIVE SHAFT : Inspection .....................................33
BODY MAINTENANCE .....................................34
LOCKS, HINGES AND HOOD LATCH .................. ...34
LOCKS, HINGES AND HOOD LATCH : Lubricat-
ing ...........................................................................
34
SEAT BELT, BUCKLES, RETRACTORS, AN-
CHORS AND ADJUSTERS ................................... ...
34
SEAT BELT, BUCKLES, RETRACTORS, AN-
CHORS AND ADJUSTERS : Inspection .................
34
SERVICE DATA AND SPECIFICATIONS
(SDS) .......... ................................................
35
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ...
35
DRIVE BELTS ........................................................ ...35
DRIVE BELTS : Drive Belts ....................................35
ENGINE COOLANT ............................................... ...35
ENGINE COOLANT :
Periodical Maintenance Specification ....................
35
ENGINE OIL ........................................................... ...35
ENGINE OIL : Periodical Maintenance Specifica-
tion ..........................................................................
35
SPARK PLUG ........................................................ ...35
SPARK PLUG : Spark Plug ....................................35
ROAD WHEEL ....................................................... ...35
ROAD WHEEL : Road Wheel .................................35
Revision: 2010 May2011 QX56