light ISUZU AXIOM 2002 Service Repair Manual

EXTERIOR/INTERIOR TRIM8J±5
Removal
1. Disconnect the battery ground cable.
2. Remove the pull box.

Remove the one fixing screw.
635R200004
3. Remove the power window switch (1).

Pry the power window switch out and disconnect
the switch connector.
635R200002
4. Remove the inside handle.

Open the screw cover (1) and remove the screw.

Disconnect the cable.
635R200003
5. Remove the door mirror cover.
6. Remove the door trim panel.

Remove the trim panel with the eight clips (1) from
the door panel.
635R200005

Disconnect the tweeter and courtesy light
connectors.
7. Remove the inner waist seal.
8. Remove the courtesy light.
9. Remove the tweeter.
Installation
To install, follow the removal steps in the reverse order.

8J±6EXTERIOR/INTERIOR TRIM
Rear Door Trim Panel
Rear Door Trim Panel and Associated Parts
655R200009
Legend
(1) Glass Run
(2) Glass
(3) Division Bar
(4) Fix Window Glass
(5) Power Window Regulator
(6) Outside Handle
(7) Door Lock Assembly
(8) Pull Box Bracket
(9) Speaker Spacer
(10) Speaker(11) Pull Box
(12) Door Trim Panel
(13) Courtesy Light
(14) Power Window Switch
(15) Inside Handle
(16) Inside Lock Bracket
(17) Inner Waist Seal
(18) Tweeter
(19) Waterproof Sheet
(20) Outer Waist Seal
(21) Rear Door Panel

EXTERIOR/INTERIOR TRIM8J±7
Removal
1. Disconnect the battery ground cable.
2. Remove the pull box.

Remove the fixing screw.
655R200003
3. Remove the power window switch.

Pry the power window switch (1) and remove the
connector.
655R200004
4. Remove the inside handle.

Open the screw cover and remove the screw.

Disconnect the cable.
655R200008
5. Remove the door trim panel.

Remove the trim panel with the seven clips from the
door panel.
655R200005

Disconnect the tweeter and the courtesy light
connectors.
6. Remove the inner waist seal.
7. Remove the tweeter.
8. Remove the courtesy light.
Installation
To install, follow the removal steps in the reverse order.

8J±12EXTERIOR/INTERIOR TRIM
Headlining
Parts Location
666R200001
Legend
(1) Interior Trim Panels
(2) Headlining (Without Sunroof)
(3) Clip
(4) Luggage Room Light
(5) Assist Grip
(6) Headlinng (With Sun Roof)(7) Sunroof Finisher (With Sunroof)
(8) Overhead Console/Sunroof Switch (With
Sunroof)
(9) Dome Light
(10) Overhead Console (Without Sunroof)
(11) Sunvisors
(12) Sunvisor Holder
Removal
1. Disconnect the battery ground cable.
2. Remove the interior trim panels.

Refer to
Interior Trim Panels in this section.
3. Remove the dome light.

Remove the dome light lens and the fixing screws.
Disconnect the dome light connectors.

EXTERIOR/INTERIOR TRIM8J±13
4. Remove the luggage room light.

Remove the luggage room light lens (1) and the
fixing screw.

Disconnect the luggage room light connector.
825R200030
5. Remove the overhead console/sunroof switch (With
sunroof).

Refer to
Overhead Console in this section.
6. Remove the overhead console (without sunroof).
7. Remove the sunvisors.

Remove the fixing screws and pull out the sunvisor
holder (1) to remove it.

Disconnect the vanity mirror illumination connector.
743R200003
8. Remove the sunroof finisher (With sunroof).
9. Remove the headlining.

Remove the four headlining fixing clips.
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Install the headlining so that the fixing clips will not
come off.
2. To install the sunroof finisher (1), first fit it in at one
place with the headlining (3) close to the sunroof
frame (2), then install the entire finisher tightly by
hitting it with a plastic hammer, not allowing it to move
up.
665RW003

8J±20EXTERIOR/INTERIOR TRIM
Power Door Mirror System
General Description
The system consists of the starter switch, door mirror
switch, rear defogger/mirror defogger switch and door
mirrors on both sides.
When the door mirror switch is operated with the starter
switch at either ªACCº or ªONº position, the motor in the
door mirror (on either side) rotates to allow the horizontal
and vertical adjustment of mirror angles.
When the rear defogger/mirror defogger switch is turned
ªONº with the starter switch ªONº, the heater of the left
and right mirrors and the tailgate glass are activated.
Door Mirror Switch
Removal
1. Disconnect the battery ground cable.
2. Remove the instrument panel lower cover (2).
Refer to the
Instrument Panel Assembly in Body
Structure section.
3. Remove the door mirror switch (1).
825RW094
Rear Defogger/Mirror Defogger Switch
Refer to the Rear Defogger/Mirror switch removal and
installation steps in Lighting System section.
Door Mirrors
Refer to Door Mirror Assembly in this section.

SUPPLEMENTAL RESTRAINT SYSTEM9J±9
Light blue color for driver air bag assembly.
Light blue color for passenger air bag assembly.
Use only the air bag assembly for AXIOM (UP) mod-
els.
CAUTION: Proper operation of the sensors and
Supplemental Restraint System (SRS) requires that
any repairs to the vehicle structure return it to the
original production configuration. Deployment
requires, at a minimum, replacement of the SDM, air
bag assembly and dimensional inspection of the
steering column. Any visible damage to the SDM
mounting bracket (s) requires replacement, and the
steering column must be dimensionally inspected,
whether deployment occurred or not.
Accident With Deployment ± Component
Replacement and Inspections
Certain SRS components must be replaced or inspected
for damage after a frontal crash involving air bag
deployment. Those components are:

Air bag assembly

SDM
CAUTION: Refer to ªSDM Replacement Guidelinesº
below for important information on SDM
replacement in both deployment and non
deployment crashes.

SRS coil assemblyÐInspect wiring and connector for
any signs of scorching, melting, or damage due to
excessive heat. Replace if damaged. Refer to SRS
coil assembly in this section.
Accident With or Without
DeploymentÐComponent Inspection
Certain SRS and restraint system components must be
inspected after any crash, whether the air bag deployed
or not. Those components are:

Steering columnÐDimensionally inspect per
ªChecking Steering Column for Accident Damageº in
3 of this workshop manual.

Knee bolsters and mounting pointsÐ Inspect for any
distortion, bending, cracking, or other damage.

I/P steering column reinforcement plateÐ Inspect for
any distortion, bending, cracking, or other damage.

I/P bracesÐInspect for any distortion, bending,
cracking, or other damage.

Seat belts and mounting pointsÐRefer to ªSeat
Beltsº in 10 of this workshop manual.
SDM Replacement Guidelines
SDM replacement policy requires replacement of SDM,
after crash involving air bag deployment when ªSRS
Warning Lampº turn ªONº, ªSRS Diagnosisº should be
done according to ªSection 9J1º.
Wiring Damage
If any SRS wire harness is damaged, it should be
replaced. Don't repair SRS. It is replace only.
SRS Connector (Plastic Body And
Terminal Metal Pin) Damage
If any connector or terminal in the SRS wire harness
(except pigtails) is damaged, it should be replaced.
SRS Wire Pigtail Damage
If the wiring pigtail (a wire or wires attached directly to the
device, not by a connector) is damaged, the entire
component (with pigtail) must be replaced. Examples of
ªpigtailº components are the driver air bag assembly, the
passenger air bag assembly, and the SRS coil assembly.
On±Vehicle Service
Service Precautions
WARNING: WHEN PERFORMING SERVICE ON OR
AROUND SRS COMPONENTS OR SRS WIRING,
FOLLOW THE PROCEDURES LISTED BELOW TO
TEMPORARILY DISABLE THE SRS. FAILURE TO
FOLLOW PROCEDURES COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY OR OTHERWISE UNNEEDED SRS REPAIRS.
The SDM in DriverÐPassenger SRS can maintain
sufficient voltage to cause a deployment for up to 15
seconds after the ignition switch is turned ªOFFº, the
battery is disconnected, or the fuse powering the SDM is
removed.
Many of the service procedures require removal of the
ªSRS±1º fuse, and disconnection of the air bag assembly
from the deployment loop to avoid an accidental
deployment. If the air bag assembly is disconnected from
the deployment loop as noted in the ªDisabling the SRSº
procedure that follows, service can begin immediately
without waiting for the 15 second time period to expire.
Disabling The SRS
Removal
Turn the ignition switch to ªlockº and remove key.
1. Remove SRS fuse SRS±1, from left dash side lower
fuse block or disconnect battery.
2. Disconnect yellow 2±pin connector at the base of
steering column.
3. Remove glove box assembly, Refer to ªPassenger Air
Bag Assembly Replacementº in section 9J±28.
4. Disconnect yellow 2±pin connector behind the glove
box assembly.
CAUTION: With the ªSRS±1º fuse removed and
ignition switch ªONº, ªAIR BAGº warning lamp will
be ªONº. This is normal operation and does not
indicate an SRS malfunction.
Enabling The SRS
Installation
CAUTION: Never use the air bag assembly from
another vehicle and difference model year air bag
assembly.

SUPPLEMENTAL RESTRAINT SYSTEM 9J±10
The air bag assembly has identification colors on the
bar code label as follows.
Light blue color for driver air bag assembly.
Light blue color for passenger air bag assembly.
Use only the air bag assembly for AXIOM (UP) mod-
els.
Turn ignition switch to ªLOCKº and remove key.
1. Connect yellow 2±pin connector passenger air bag
assembly.
2. Install glove box assembly, refer to ªPassenger Air
Bag Assembly Replacementº in section 9J±28.
3. Connect yellow 2±pin connector at the base of
steering column.
4. Install ªAIR BAGº fuse SRS±1 to left dash side lower
fuse block or connect battery.
Turn ignition switch to ªONº and verify that the ªAIR BAGº
warning lamp flashes seven times and then turns ªOFFº If
it does not operate as described, perform the ªSRS
Diagnostic System Checkº in section 9J1±3.
Handling / Installation / Diagnosis
1. Air bag assembly should not be subjected to
temperatures above 93
C (200
F).
2. Air bag assembly, and SDM should not be used if they
have been dropped from a height of 100 centimeters
(3.28 feet).
3. When a SDM is replaced, it must be oriented with the
arrow on the sensor pointing toward the front of the
vehicle. It is very important for the SDM to be located
flat on the mounting surface, parallel to the vehicle
datum line. It is important that the SDM mounting
surface is free of any dirt or other foreign material.
4. Do not apply power to the SRS unless all components
are connected or a diagnostic chart requests it, as this
will set a diagnostic trouble code.
5. The ªSRS Diagnostic System Checkº must be the
starting point of any SRS diagnostics. The ªSRS
Diagnostic System Checkº will verify proper ªAIR
BAGº warning lamp operation and will lead you to the
correct chart to diagnose any SRS malfunctions.
Bypassing these procedures may result in extended
diagnostic time, incorrect diagnosis, and incorrect
parts replacement.
Air Bag Assembly Handling /
Shipping / Scrapping
Live (Undeployed) Air Bag Assembly
Special care is necessary when handling and storing a
live (undeployed) air bag assembly. The rapid gas
generation produced during deployment of the air bag
could cause the air bag assembly, or an object in front of
the air bag assembly, to be thrown through the air in the
unlikely event of an accidental deployment.
827RW009
WARNING: W H E N C A R RY I N G A L I V E A I R B A G
ASSEMBLY, MAKE SURE THE BAG OPENING IS
POINTED AWAY FROM YOU. IN CASE OF AN
ACCIDENTAL DEPLOYMENT, THE BAG WILL THEN
DEPLOY WITH MINIMAL CHANCE OF INJURY.
NEVER CARRY THE AIR BAG ASSEMBLY BY THE
WIRES OR CONNECTOR ON THE UNDERSIDE OF
THE MODULE.
827RS044

SUPPLEMENTAL RESTRAINT SYSTEM 9J±28
damaged, replace them. The steering column and wheel
must be dimensionally checked to determine if they are
damaged. Refer to in this Section 9J±3 of this manual.
Never use SRS parts from another vehicle. This does not
include remanufactured parts purchased from an
authorized Retailer; they may be used for SRS repairs.
Do not attempt to repair the SDM, the SRS harness, the
SRS coil assembly, the air bag assembly, the steeringwheel, or the steering column. Service of these items is
replacement only. Verify replacement part numbers.
CAUTION: P r o p e r o p e r a t i o n o f t h e S D M a n d
Supplemental Restraint System (SRS) requires that
any repairs to the vehicle structure return it to its
original production configuration.
Sensing and Diagnostic Module (SDM)
Service Precautions
WARNING:DURING SERVICE PROCEDURES, BE
VERY CAREFUL WHEN HANDLING SDM. NEVER
STRIKE OR JAR SDM. UNDER SOME
CIRCUMSTANCES, IT COULD CAUSE
DEPLOYMENT AND RESULT IN PERSONAL INJURY
OR IMPROPER OPERATION OF THE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS). SDM
MOUNTING BRACKET BOLTS MUST BE
CAREFULLY TORQUED TO ASSURE PROPER
OPERATION. NEVER POWER UP THE SRS WHEN
SDM IS NOT RIGIDLY ATTACHED TO THE VEHICLE.
THE SDM COULD BE ACTIVATED WHEN POWERED
WHILE NOT RIGIDLY ATTACHED TO THE VEHICLE
WHICH COULD CAUSE DEPLOYMENT AND RESULT
IN PERSONAL INJURY.
WARNING: PROPER OPERATION OF THE SENSING
AND DIAGNOSTIC MODULE (SDM) REQUIRES THE
SDM TO BE RIGIDLY ATTACHED TO THE VEHICLE
STRUCTURE AND THAT THE ARROW ON THE
SENSOR BE POINTING TOWARD THE FRONT OF
THE VEHICLE.
SDM is specifically calibrated and is keyed to the SDM
location SRS wiring harness. Caution should be used to
ensure proper location of the SDM. The keying of the
SDM to its location and wiring harness connectors should
never be modified in the field.
Removal
1. Disable the SRS. (Refer to ªDisable the SRSº in this
manual)
2. Remove dressing panel around the radio and
disconnect cigar lighter harness.
3. Remove the transfer sift lever knob.
4. Remove the center console.
5. Remove three connector from PCM.
6. Remove PCM with bracket.(Fixed four bolts)
7. Remove right side stay between instrument panel
and floor.
8. Remove driver and passenger seat.
9. Turn over carpet to rear side.10. Remove air conditioning duct for rear seat.
(Transform the duct during removing it)
827RW023
11. Pull CPA (1) (Connector Position Assurance±red
color) out and push connector lock down to
disconnect the SDM harness connector (2).
12. Remove the three SDM fixing bolts (4) and remove
SDM (3).
827RW022

SUPPLEMENTAL RESTRAINT SYSTEM9J±29
Installation
1. Install the SDM (3) on bracket and fixing bolts (4) and
tighten the fixing bolts to the specified torque.
Torque: 10 N´m + 3 N´m (87 lb in + 26 lb in)
2. Connect the SDM harness connector (2) and after
that, put CPA into connector (1).
827RW022
3. Install air conditioning duct for rear seat to normal
position.
4. Return carpet normal position.
5. Install right side stay between instrument panel and
floor, tighten to the specified torque.
Torque: 10 N´m + 3 N´m (87 lb in + 26 lb in)6. Install PCM with bracket and tighten to the specified
torque.
Torque: 10 N´m + 3 N´m (87 lb in + 26 lb in)
7. Reconnect three connector to PCM.
8. Install the center console.
9. Install the transfer shift lever knob.
10. Install the dressing panel around the radio and
reconnect cigar lighter harness.
11. Enable the SRS. (Refer to ªEnabling the SRSº in this
manual)
827RW023
Driver Air Bag Assembly
Service Precautions
WARNING: S A F E T Y P R ECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN A SMALL
AMOUNT OF SODIUM HYDROXIDE, A BY±PRODUCT
OF THE DEPLOYMENT REACTION, THAT IS
IRRITATING TO THE SKIN AND EYES. MOST OF THE
POWDER ON THE AIR BAG ASSEMBLY IS
HARMLESS. AS A PRECAUTION, WEAR GLOVES
AND SAFETY GLASSES WHEN HANDLING A
DEPLOYED AIR BAG ASSEMBLY, AND WASH YOUR
HANDS WITH MILD SOAP AND WATER
AFTERWARDS.
WARNING: W H E N C A R RY I N G A L I V E A I R B A G
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AIR BAG ASSEMBLY BY THE WIRES OR
CONNECTOR ON THE UNDERSIDE OF MODULE. IN
THE CASE OF AN ACCIDENTAL DEPLOYMENT, THE
BAG WILL THEN DEPLOY WITH MINIMAL CHANCE
OF INJURY. WHEN PLACING A LIVE AIR BAGASSEMBLY ON A BENCH OR OTHER SURFACE,
ALWAYS FACE BAG AND TRIM COVER UP, AWAY
FROM THE SURFACE. NEVER REST A STEERING
COLUMN ASSEMBLY ON THE STEERING WHEEL
WITH THE AIR BAG ASSEMBLY FACE DOWN AND
COLUMN VERTICAL. THIS IS NECESSARY SO THAT
A FREE SPACE IS PROVIDED TO ALLOW THE AIR
BAG ASSEMBLY TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY COULD RESULT.
NOTE: In the event deployment has occurred, inspect
coil assembly wire for any signs of scorching, melting or
any other damage due to excessive heat. If the coil has
been damaged, replace it.
Removal
1. Disable the SRS. (Refer to ªDisabling the SRSº in this
section.)
2. Remove air bag assembly from steering wheel by
removing two bolts. Lift air bag assembly out of
steering wheel.