torque ISUZU AXIOM 2002 Service Repair Manual

SUN ROOF/CONVERTIBLE TOP8I±9
Main Data and Specifications
Torque Specification
ApplicationN´mlb ftlb in
Sunroof Glass Fixing Screws4Ð35
Sunroof Frame Fixing Bolts and Nuts8Ð69

8J±2EXTERIOR/INTERIOR TRIM
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

EXTERIOR/INTERIOR TRIM8J±11
15. Remove the upper rear pillar trim cover (5).

Pull the trim cover at the six clip positions (6) from
the body panel.
643R200007
16. Remove the assist grip (1) (Front & Rear).

Pull the assist grip downword.

Remove the caps and fixing bolts.
743R200001
Installation
To install, follow the removal steps in the reverse order,
noting the following point:
1. Tighten the seat belt anchor bolt to the specified
torque.
Torque: 39 N´m (29 lb ft)

EXTERIOR/INTERIOR TRIM8J±23
Main Data and Specifications
Torque Specifications
ApplicationN´mlb ftlb in
Front & Rear Seat Belt Anchor Bolts3929Ð

SEAT BELT SYSTEM9A±1
AXIOM
RESTRAINTS
SEAT BELT SYSTEM
CONTENTS
Service Precaution 9A±1. . . . . . . . . . . . . . . . . . . . . .
Front Seat Belt 9A±2. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seat Belt and Associated Parts 9A±2. . . .
Removal 9A±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 9A±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Belt 9A±5. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Belt and Associated Parts 9A±5. . . . .
Removal 9A±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 9A±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seat Buckle Assembly 9A±7. . . . . . . . . . . . . .
Removal 9A±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Center Seat Belt / Buckle Assembly 9A±8. . . Rear Center Seat Belt / Buckle Assembly
and Associated Parts 9A±8. . . . . . . . . . . . . . . . . .
Removal 9A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Child Seat Tether Anchorage Bracket
(Child Restraint) 9A±9. . . . . . . . . . . . . . . . . . . . . . . .
Child Seat Tether Anchorage Bracket and
Associated Parts 9A±9. . . . . . . . . . . . . . . . . . . . . .
Removal 9A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Child Seat Lower Anchorage Striker 9A±10. . . . . . .
Child Seat Lower Anchorage Striker and
Associated Parts 9A±10. . . . . . . . . . . . . . . . . . . . . .
Removal 9A±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 9A±12. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

9A±4SEAT BELT SYSTEM
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
CAUTION: W h e n r e placing the front seat belt,
always replace the seat belt with the same parts/part
number.
1. Tighten the adjustable shoulder anchor assembly
fixing bolts to the specified torque.
Torque: 39 N´m (29 lb ft)
2. Tighten the seat belt anchor bolts (Upper & Lower)
and the retractor fixing bolts to the specified torque.
Torque: 39 N´m (29 lb ft)

9A±6SEAT BELT SYSTEM
8. Remove the upper quarter pillar trim cover (1).

Remove the screw cover and screw.

Pry the trim cover with the clip positions (2) from the
body panel.
760R200011
9. Remove the retractor.

Remove the screw and bolt.
10. Remove the rear seat belt assembly.
11. Remove the adjustable shoulder anchor assembly.

Remove the two fixing bolts.
Inspection
If any of the following abnormalities is found, replace on
an assembly basis.

Deformed and malfunctioning adjustable shoulder
anchor (1).

Uneven movement of upper/lower anchors (2) in the
circumferential direction.

Damaged and/or deformed through ring (3).

Damaged and/or deformed tongue (4).

Damaged and/or frayed webbing (5).

Deformed retractor bracket (6).

Seat belt does not retract (7).

Resistance or abnormal sound when seat belt is
pulled out or retracted (7).

Retractor (7) abnormality.
760R200019
Inspection of retractor
1. ELR (Emergency Locking Retractor) lock inclining
angle check.

The seat belt should not lock when pulled gently at a
15 degree angle. Also, the seat belt should lock
when pulled at a 45 degree angle or higher.
2. ELR lock check.

The seat belt should not lock when pulled slowly,
however, the seat belt should lock when pulled
quickly.
3. ALR (Automatic Locking Retractor)/ELR check
(Except for driver's seat).

Make sure the seat belt is locked when pulled out
fully.

Make sure the seat belt can be pulled out and
retracts after when rewound fully.
CAUTION: Do not disassemble the retractor.
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Tighten the adjustable shoulder anchor assembly
fixing bolts to the specified torque.
Torque: 39 N´m (29 lb ft)
2. Tighten the seat belt anchor bolts (Upper & Lower)
and the retractor fixing bolts to the specified torque.
Torque: 39 N´m (29 lb ft)

SEAT BELT SYSTEM9A±7
Front Seat Buckle Assembly
Removal
1. Disconnect the battery ground cable.
2. Disconnect the seat belt warning connector (driver's
side) and remove a clip.
3. Remove the front seat buckle assembly (1).
760R200009
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Tighten the buckle anchor bolt to the specified torque.
Torque: 29 N´m (22 lb ft)

9A±8SEAT BELT SYSTEM
Rear Center Seat Belt / Buckle Assembly
Rear Center Seat Belt / Buckle Assembly and Associated Parts
755R200006
Legend
(1) Rear Seat Lock Assembly(2) Rear Seat Belt Buckle Assembly
(3) Rear Cushion Frame Assembly
Removal
1. Remove the rear cushion frame assembly.

Refer to Rear Seat Assembly in Seats section.
2. Remove the rear seat lock assembly and rear seat
belt buckle assembly.
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Tighten the rear seat lock assembly and rear seat belt
buckle assembly fixing bolts to the specified torque.
Torque: 39 N´m (29 lb ft)
NOTE: Removal and installation procedure of rear center
seat belt assembly same as rear seat belt buckle
assembly procedures.

SEAT BELT SYSTEM9A±9
Child Seat Tether Anchorage Bracket (Child Restraint)
Child Seat Tether Anchorage Bracket and Associated Parts
760R200010
Legend
(1) Rear Seat
(2) Luggage Floor Carpet
(3) Tether Anchorage Bracket Cover(4) Child Seat Tether Anchorage Bracket
(5) Luggage Floor Panel
(6) Insulation
Removal
1. Open the tether anchorage bracket cover.
2. Remove the fixing bolt and child seat tether
anchorage bracket.
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Install the bracket such that its tether belt hook hole is
facing toward the front of the vehicle.
2. Tighten the fixing bolts to the specified torque.
Torque: 19 N´m (14 lb ft)