torque ISUZU AXIOM 2002 Service Repair Manual

SEATS8G±11
Main Data and Specifications
Torque Specifications
750R200010

SECURITY AND LOCKS8H±1
AXIOM
BODY AND ACCESSORIES
SECURITY AND LOCKS
CONTENTS
Service Precaution 8H±1. . . . . . . . . . . . . . . . . . . . . .
Front Door Lock Assembly 8H±2. . . . . . . . . . . . . . .
Front Door Lock Assembly and Associated
Parts 8H±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8H±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Outside Handle 8H±5. . . . . . . . . . . . . . . . . . . .
Front Outside Handle and Associated Parts 8H±5
Removal 8H±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Lock Assembly 8H±6. . . . . . . . . . . . . . . .
Rear Door Lock Assembly and Associated
Parts 8H±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8H±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Outside Handle 8H±9. . . . . . . . . . . . . . . . . . . .
Rear Outside Handle and Associated Parts 8H±9
Removal 8H±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Lock and Outside Handle 8H±10. . . . . . . . .
Tailgate Lock, Outside Handle and
Associated Parts 8H±10. . . . . . . . . . . . . . . . . . . . . . Removal 8H±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key 8H±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Coding 8H±12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Styles 8H±12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Lock System 8H±13. . . . . . . . . . . . . . . .
General Description 8H±13. . . . . . . . . . . . . . . . . . . .
Door Lock Key Switch 8H±13. . . . . . . . . . . . . . . . . .
Front Door Lock Actuator 8H±13. . . . . . . . . . . . . . .
Rear Door Lock Actuator 8H±13. . . . . . . . . . . . . . .
Tailgate Lock Actuator 8H±13. . . . . . . . . . . . . . . . . .
Anti-Theft System 8H±14. . . . . . . . . . . . . . . . . . . . . . .
General Description 8H±14. . . . . . . . . . . . . . . . . . . .
Anti±Theft & Keyless Entry Controller 8H±14. . . .
Anti±Theft Indicator 8H±14. . . . . . . . . . . . . . . . . . . .
Anti±Theft Horn 8H±14. . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Switch 8H±15. . . . . . . . . . . . . . . . . . .
Anti±theft & Keyless Entry Control
Unit/Transmitter Replacement 8H±15. . . . . . . . . .
Keyless Entry System 8H±16. . . . . . . . . . . . . . . . . . . .
ID Code Registration 8H±16. . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8H±19. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fasteners joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fasteners.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.

8H±4SECURITY AND LOCKS
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Apply chassis grease to the lock assembly and striker
moving surface.
2. Tighten the door lock assembly fixing screws to the
specified torque.
Torque 7 N´m (61 Ib in)
3. Check that the door lock operates smoothly.

SECURITY AND LOCKS8H±5
Front Outside Handle
Front Outside Handle and Associated Parts
635R200008
Legend
(1) Door Mirror Cover
(2) Power Window Switch
(3) Door Trim Panel
(4) Inside Lock Bracket
(5) Inside Handle(6) Pull Box
(7) Pull Box Bracket
(8) Waterproof Sheet
(9) Door Lock Assembly
(10) Door Locking Cylinder
(11) Outside Handle
Removal
1. Disconnect the battery ground cable.
2. Remove the door trim panel.

Refer to
Front Door Lock Assembly in this section.
3. Remove the waterproof sheet.

Taking notice of the door harness, peel the
waterproof sheet off the door panel carefully.
4. Disconnect the locking links and remove the outside
handle.
5. Remove the fixing clip to remove the door lock
cylinder.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Be sure to install the door lock cylinder at a specified
angle to the outside handle.
2. Check for smooth outside handle and lock cylinder
operation.
3. Tighten the outside handle fixing bolts to the specified
torque.
Torque 7 N´m (61 Ib in)

8H±8SECURITY AND LOCKS
9. Remove the door lock assembly.

Disconnect the locking link and harness connector.

Remove the 3 fixing Torx screws and bolt.
652R200001
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Apply chassis grease to the lock assembly and striker
moving surface.
2. Tighten the door lock assembly fixing screws to the
specified torque.
Torque 7 N´m (61 Ib in)
3. Check that the door lock operates smoothly.

SECURITY AND LOCKS8H±9
Rear Outside Handle
Rear Outside Handle and Associated Parts
655R200007
Legend
(1) Outside Handle
(2) Door Lock Assembly
(3) Pull Box Bracket
(4) Pull Box(5) Door Trim Panel
(6) Power Window Switch
(7) Inside Handle
(8) Inside Lock Bracket
(9) Waterproof Sheet
Removal
1. Disconnect the battery ground cable.
2. Remove the door trim panel.

Refer to
Rear Door Lock Assembly in this section.
3. Peel the waterproof sheet.

Taking notice of the door harness, peel the
waterproof sheet off the door panel carefully.
4. Disconnect the locking link and remove fixing bolts to
remove the outside handle.
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Check that the outside handle operates smoothly.
2. Tighten the outside handle fixing bolts to the specified
torque.
Torque 7 N´m (61 Ib in)

SECURITY AND LOCKS8H±11
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Check for smooth outside handle and lock cylinder
operation.
2. Tighten the tailgate lock assembly fixing bolts to the
specified torque.
Torque 7 N´m (61 Ib in)
3. Tighten the tailgate outside handle fixing nuts to the
specified torque.
Torque 7 N´m (61 Ib in)

SECURITY AND LOCKS8H±19
Main Data and Specifications
Torque Specifications
635R200011

SUN ROOF/CONVERTIBLE TOP8I±1
AXIOM
BODY AND ACCESSORIES
SUNROOF/CONVERTIBLE TOP
CONTENTS
Service Precaution 8I±1. . . . . . . . . . . . . . . . . . . . . .
Sunroof Glass 8I±2. . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Glass and Associated Parts 8I±2. . . . .
Removal 8I±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Deflector 8I±3. . . . . . . . . . . . . . . . . . . . . . .
Removal 8I±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunshade 8I±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8I±4. . . . . . . . . . . . . . . . . . . .
Removal 8I±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Frame Complete Assembly 8I±6. . . . . . . Sunroof Frame Complete Assembly and
Associated Parts 8I±6. . . . . . . . . . . . . . . . . . . . . .
Removal 8I±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Switch 8I±7. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8I±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Control Unit 8I±8. . . . . . . . . . . . . . . . . . . . .
Removal 8I±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof Motor 8I±8. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8I±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8I±9. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

SUN ROOF/CONVERTIBLE TOP8I±3
Installation
1. Be sure to install the sunroof weatherstrip so that the
joint of the weatherstrip is on the rear side of the
vehicle.
2. Temporary install the glass to the sunroof frame.
3. Open and shut the sunroof four to five times to
position correctly the sunroof weatherstrip and the
glass in the longitudinal and latitudinal setting
positions.4. Adjust the setting position to flush the surface
between the roof panel and weatherstrip of sunroof
glass.
5. Tighten the sunroof glass fixing screws to the
specified torque.
Torque: 4 N´m (35 lb in)
6. Inspect the sunroof alignment after installing the
sunroof glass. Use the fixing screws to adjust the
sunroof if not aligned.
Sunroof Deflector
Removal
1. Open the sunroof.

Let a 5 mm (0.20 in) drill go through two blind rivets
(2) to disengage riveted portions.
2. Remove the sunroof deflector (1).
665R200001
Installation
To install, follow the removal steps in the reverse order.