lock ISUZU KB P190 2007 Workshop Repair Manual

ELECTRICAL-BODY AND CHASSIS 8A-617


No. Connector face No. Connector face
D1



Brown
Power window motor-driver side D10



White

Power window switch-passenger side
D2


White
Remote mirror-driver side D11



BrownPower window motor rear-LH
D3


Black
Front speaker-driver side D12



White

Power window switch rear-LH
D4


Black
Door lock actuator-driver side D13



BlackRear speaker-LH
D5


White
Power window switch-driver side D14



BlackDoor lock actuator rear-LH
D6


Brown
Power window motor-passenger side D15



BrownPower window motor rear-RH
D7


White
Remote mirror-passenger side D16



WhitePower window switch-RH
D8


Black
Speaker-passenger side D17



BlackRear speaker-RH
D9



Black
Door lock actuator-passenger side (keyless & antitheft) D18




BlackDoor lock actuator rear-RH
D9


Black
Door lock actuator-passenger side D19



WhiteRemote mirror switch-driver side

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8A-618 ELECTRICAL-BODY AND CHASSIS


No. Connector face No. Connector face
D20



White
Power window switch-driver side D30



White

Door mirror-turn signal light-passenger side
D21


White
Tweeter-driver side

D22



White
Tweeter-passenger side

D23



White
Door lock & super actuator front (RH)

D24



White
Key cylinder switch-driver side

D25



White
Door lock actuator-passenger side

D26



White
Key cylinder switch-driver side

D27



White
Door lock & super lock actuator RR (RH)

D28



White
Door lock & super lock actuator RR (LH)

D29



White
Door mirror-turn signal light-driver side



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8B-4 CRUISE CONTROL SYSTEM
Brake Switch





RTW 3A0MH000101

Removal
1. Disconnect the battery ground cable.
2. Remove the brake switch.
• Disconnect the connector
1.
• Loosen lock nuts of the switch
2.
• Remove the switch by turning it
3 .


Installation
To install, follow the removal procedure in reverse order, noting
the following points.
1. Check to see if the brake pedal has been returned by the
return spring to the specified position.
2. Turn the switch clock-wise until the tip of the threaded
portion of the brake switch contacts the pedal arm.







RTW 780SH003201
3. Turn the switch counter-clock-wise until the space between
the tip of the threaded portion and the pedal arm is 0.2 to
1.2 mm (0.01-0.06 in) as shown in the figure.


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CRUISE CONTROL SYSTEM 8B-5
Adjustment
1. Check to be sure that the brake pedal has been completely
returned by the return spring.
2. Disconnect the switch connector.







RTW 780SH003301
3. Release the lock 2 by turning the switch 1 counter-clock-
wise.
4. After doing so, pull the pedal arm
3 to you a little so that
the pedal arm is not pushed in.
5. Making the pedal arm not movable with one hand, push in
the whole switch with the other hand until the plunger of the
switch is pushed in and the switch itself hits the rubber o
f
the pedal arm.
In the condition, turn the switch clock-wise until "click"
sound is made and lock it.
By doing this, the switch is adjusted at 0.2 to 1.2mm (0.01-
0.06 in) clearance.

Clutch Switch



Removal and Installation
Refer to the Clutch Control removal and installation procedure
in Clutch section.

Adjustment
1. Turn the clutch switch or stopper bolt 1 until the switch bolt
or stopper bolt just touches the clutch pedal arm.
2.
Adjust clutch switch or stopper bolt by backing it out half a
turn, and measure the clearance (L) between the clutch
pedal arm and the clutch switch bolt end or stopper bolt.
3. Lock the lock nut
2.
4. Connect the clutch switch connector.

Clutch switch and clutch pedal clearance
mm (in)
Clearance 0.5-1.5 (0.020-0.059)

Starter Switch

431R300001

Removal and Installation
Refer to the Starter Switch removal and installation procedure
of Start and Charging in Body and Chassis section.

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8B-6 CRUISE CONTROL SYSTEM
Cruise Control Main Switch



Removal
1. Disconnect the battery ground cable.



RTW 78ASH001801
2. Remove the side ventilation grille 1.







RTW 78ASH002301
3. Disconnect the switch connector and push the lock from the
backside of the side ventilation grille to remove the cruise
control main switch.



Installation
To install, follow the removal procedure in reverse order, noting
the following point.
1. Push in the switch with your fingers until it locks securely.

Cruise Control Switch (Combination Switch)



Removal and Installation
Refer to the Lighting Switch (Combination Switch) removal and
installation procedure of Lighting in Body and Chassis section.


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Cruise Control – HFV6 Page 8C–18
Step Action Yes No
24 1 Disconnect the PIM connector B – 97.
2 Using a multimeter set to measure voltage, back probe between the harness connector B – 97 pin 15 and a known ground.
3 With the aid of an assistant, monitor the voltage on the multimeter and press and release the cruise control switch to
SET–COAST button.
• With the switch in the rest position, the multimeter should
display 0 V.
• With the switch pressed, the multimeter should display
battery voltage.
Does the multimeter display as described? Go to Step 30 Check for short to
ground or open
circuit on circuit.
Repair as required (refer to Note 1).
Go to Step 32
25 1 Disconnect the PIM connector B – 97.
2 Using a multimeter set to measure voltage, back probe between the harness connector B – 97 pin 17 and a known ground.
3 W ith the aid of an assistant, monitor the voltage on the multimeter and rotate and release the cruise control switch to
CANCEL position.
• With the switch in the rest position, the multimeter should
display 0 V.
• W ith the switch rotated clockwise, the multimeter should
display battery voltage.
Does the multimeter display as described? Go to Step 30 Check for short to
ground or open
circuit on circuit.
Repair as required (refer to Note 1).
Go to Step 32
26 1 Disconnect the ECM connector C – 56.
2 Using a multimeter set to measure voltage, back probe between the harness connector C – 56 pin 10 and ground.
3 With the aid of an assistant, monitor the voltage on the multimeter and press and release the brake pedal.
• W ith the brake pedal in the rest position, the multimeter
should display 0 V
• W ith the brake pedal pressed, the multimeter should
display battery voltage
Does the multimeter display as described? Go to Step 30 Check for a blown
fuse C-18.
Check for short to
ground or open circuit
Repair as required (refer to Note 1).
Go to Step 32
27 1 Disconnect the ECM connector C – 56.
2 Using a multimeter set to measure voltage, back probe between the harness connector C – 56 pin 46 and ground.
3 With the aid of an assistant, monitor the voltage on the multimeter and press and release the brake pedal.
• W ith the brake pedal in the rest position, the multimeter
should display battery voltage
• W ith the brake pedal pressed, the multimeter should
display 0 V.
Does the multimeter display as described? Go to Step 28 Check for a blown
fuse C-10.
Check for short to ground or open
circuit
Repair as required (refer to Note 1).
Go to Step 32

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Cruise Control – HFV6 Page 8C–22
3.3 Stop Lamp Switch Assembly
Remove
1 Press the connector locking tab while pulling on the
stop lamp connector (1) and remove from the switch
assembly (2).
2 Twist the stop lamp switch assembly (2) anticlockwise a quarter of a turn and pull out of the brake pedal
support bracket.
3 If required, remove the plastic clip (3) by pressing the locking tabs on the rear of the clip and pulling from the
brake pedal support bracket.
Figure 8C – 10

Test
Terminal Testing
1 Using a multimeter, probe the pins of the switch assembly and compare to the table below.
NOTE
The pins are as follows:
• C44 – pins 1 and 2
• C44 – pins 3 and 4
NOTE
Holding the plunger (5) with tape will help when
performing the test with the plunger in the active
position (plunger pressed).

Figure 8C – 11
Plunger Position Connector C44 – 1 and 2 Connector C44 – 3 and 4
Neutral position (plunger extended) Open circuit Continuity
Active position (plunger pressed) Continuity Open circuit

Reinstall
1 If removed, install the plastic clip (2) with the arrow pointing upwards, refer to Figure 8C – 11.
2 With the connectors pointing upwards (12 o’clock position), insert the switch assembly (1) into the plastic clip.
3 Ensure the brake pedal is in the rest position.

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Cruise Control – HFV6 Page 8C–23
4 Push the switch assembly (1) so the plunger is
pressed and the end switch barrel is against the brake
pedal (2).
5 Twist the switch assembly clockwise to lock into place. The distance between the brake pedal and the switch
barrel should be 0.7 ± 0.5 mm.
6 Install the wiring connector to the switch assembly.

Figure 8C – 12


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Cruise Control – HFV6 Page 8C–24
3.4 Clutch Pedal Switch (Manual Only)
Remove
1 Disconnect the electrical connector (1) from the clutch
switch (2).
2 Loosen the lock nut (3) and remove the clutch switch from the pedal bracket.

Figure 8C – 13

Test
1 Using a multimeter set to measure ohms, probe the pins (1) of the switch assembly.
2 In the neutral position (plunger extended) there should be an open circuit across the switch.
3 In the active position (plunger extended) there should be a closed circuit across the switch.
4 Replace the switch as per the following reinstall procedure if the tests prove the switch to be faulty.
5 If the test proves the switch to be serviceable, reinstall it as per the following procedure.
Figure 8C – 14

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Cruise Control – HFV6 Page 8C–25

Reinstall
6 Install the clutch switch (1) as follows:
a Insert the switch into the clutch pedal bracket.
b Rotate the switch clockwise until obtaining the clearance (2) between the pedal (3) and the
pedal stoper.
Clutch pedal and pedal stoper
clearance specification............................... 0.5 – 1.5 mm
c Tighten the lock nut (4) to the correct torque specification.
Clutch switch lock nut
torque specification ............................................ 31.0 Nm
d Recheck the clutch switch clearance, readjust clearance if required.
NOTE
No adjustment is required for the clutch switch
itself.

Figure 8C – 15

7 Reconnect the electrical connector to the clutch switch.
8 Verify the operation of the clutch switch by operating the cruise control and checking the clutch switch stops operation of the cruise control when the clutch pedal is pressed.

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