lock ISUZU KB P190 2007 Workshop Repair Manual

10-14 CAB








13. Window Glass
• Remove 2 bolts through the access hole and pull out the
window glass upward.
14. Window Regulator/Power Window Regulator • Remove the 4 fixing bolts and the 2 fixing nuts.
• Disconnect the power window motor connector.
15. Glass Run • Pull it out from the door frame of the channel.
16. Glass Run Rear Channel • Remove the bolt.
• Bolt is removed after removing door lock cylinder switch
harness. (Expect European Countries)





17. Door Lock Assembly
• Disconnect the lock cable from the anti rattler.
• Remove the 3 fixing screws and the bolt.
• Disconnect the linkage at the outside handle and the
lock cylinder.
• Disconnect the harness connector.




18.Outside Handle Protector (EUROPE)
• Remove the fixing bolt from the outside handle.
19. Outside Handle
20.Door Lock Cylinder Protector (EUROPE) • Remove the fixing bolt from the outside handle.
21. Door Lock Cylinder • Remove the 2 fixing bolts from the outside handle.




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ISUZU KB P190 2007

CAB 10-15
REASSEMBLY




This illustration is based on RHD model

RTW 4A0LF000801

Reassembly Steps
1. Anti rattler
2. Door harness assembly
▲ 3. Door lock cylinder / Door lock cylinder
with door lock switch (European
Countries)
▲ 4. Door lock cylinder protector (EUROPE)
▲ 5. Outside handle
▲ 6. Outside handle protector (EUROPE)
7. Door lock assembly / Door lock assembly with super lock
8. Glass run rear channel / Glass ran rear channel with Door lock control or Anti
theft (European Countries)
9. Glass run
10. W indow regulator / Power window regulator
▲ 11. W indow glass
12. Inside lever
13. W aterproof sheet
14. Speaker assembly
15. Bracket
16. Outer waste seal
17. Door mirror assembly
18. Tweeter (Required option)
19. Door trim panel
20. Door mirror cover
21. Bezel
22. Power window switch
▲ 23. Switch bezel / W indow regulator handle

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ISUZU KB P190 2007

10-16 CAB




Important Operations
3. Door Lock Cylinder • Tighten the door lock cylinder fixing bolts to the specified
torque.
Torque N ⋅m (kgf ⋅m/lb ⋅in)
9 (0.9/78)

4. Door Lock Cylinder Protector (EUROPE)
• Tighten the door lock cylinder protector fixing bolt to the
specified torque.
Torque N ⋅m (kgf ⋅m/lb ⋅in)
9 (0.9/78)



5. Outside Handle
• Tighten the outside handle fixing bolts to the specified
torque.
Torque N ⋅m (kgf ⋅m/lb ⋅in)
9 (0.9/78)


6. Outside Handle Protector (EUROPE)
• Tighten the outside handle protector fixing bolt to the
specified torque.
Torque N ⋅m (kgf ⋅m/lb ⋅in)
9 (0.9/78)



11. Window Glass
• Insert the window glass into position by tilting it as
necessary, then set it against the channel of the windo
w
regulator.



•

Attach the window glass to the window regulator with the
2 bolts.


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ISUZU KB P190 2007

10-20 CAB

3. Lower Hinge Bolt
Position a wood block under the door for protection and
support the door assembly with hands at removal or
installation.





Important Operations – Installation
3. Lower Hinge Bolt; Hinge to Door
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
34 (3.5/25)

2. Check Arm Screw; Check Arm to Body
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
24 (2.4/17)


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ISUZU KB P190 2007

CAB 10-21
DISASSEMBLY




10
11
15
14
16
7
13
3
4
5
1
2
9
6 8
12
1

RTW 7A0LF000901

Disassembly Steps
▲
1. Power window switch/W indow regulator
handle
▲ 2. Bezel
▲ 3. Door trim panel
▲ 4. Bracket
▲ 5. Speaker assembly
▲ 6. W aterproof sheet
▲ 7. Inside lever
▲ 8. Outer waste seal

▲
9. Glass run rear channel
▲ 10. W indow glass
▲ 11. W indow regulator/Power window
regulator
▲ 12. Glass run
▲ 13. Door lock assembly
▲ 14. Outside handle
15. Door harness assembly
16. Anti rattler


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ISUZU KB P190 2007

CAB 10-23

4. Bracket
5. Speaker assembly • Remove the fixing bolt and then remove the connector.
6. Waterproof Sheet • Take care not to damage the sheet when peeling it off.
7. Inside Lever • Disconnect the door lock cables.
8. Outer Waste Seal
9. Glass Run Rear Channel • Remove the bolt.

10. Window Glass
• Remove 2 bolts through the access hole and pull out the
window glass upward.

11. Window Regulator/Power Window Regulator
• Remove the 5 fixing bolts.
• Disconnect the power window motor connector.
12. Glass Run • Pull it out from the door frame of the channel.
13. Door Lock Assembly • Disconnect the lock cable from the anti rattler.
• Remove the 3 fixing screws and the bolt.
• Disconnect the linkage and harness connector.
14. Outside Handle • Remove the 2 fixing bolts.

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ISUZU KB P190 2007

10-24 CAB
REASSEMBLY



7
6
2
3
1
10 4
14
13
11
12
16
15
8
9 5
16

RTW 7A0LF001001


Reassembly Steps
1. Anti rattler
2. Door harness assembly
▲ 3. Outside handle
4. Door lock assembly
5. Glass run
6. W indow regulator/Power window regulator
7. W indow glass
8. Glass run rear channel

9. Outer waste seal
10. Inside lever
11. W aterproof sheet
12. Speaker assembly
13. Bracket
14. Door trim panel
15. Bezel
▲ 16. Power window switch/W indow regulator
handle

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ISUZU KB P190 2007

CAB 10-29


Important Operations
1. Front Console Assembly • Refer to Floor Consol in this section.



RTW 6A0SH000101

2. Glove Box
• Remove 2 fixing screws and pull on the handle.




RTW 6A0SH000201

3. Instrument Panel Driver Lower Cover Assembly
1) Remove the engine hood opener 2 fixing screws.
2) Remove the lower cover one fixing screw.
3) Pull out the cover (Stick type parking brake only).
4) Pull out the lower cover assembly.


4. Driver Knee Bolster Assembly
• Remove 4 fixing bolts.
Caution:
For precautions on installation or removal of the SRS-air
bag system, refer to section 9 “Supplemental Restraint
System (SRS) - AIR BAG”
5. Driver Air Bag
6. Steering Wheel/Steering Cowl • Refer to Section 3B “STEERING COLUMN” for steering
lock assembly removal steps.



7. Meter Cluster Assembly
• Pull out the 4 clip positions.


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ISUZU KB P190 2007

CAB 10-31


RTW 7A0SH000301

13.Ashtray Case
• Pull out the ashtray case.
14. Center Cluster Assembly 1) Pull out the cluster at the 8 clip positions.
2) Disconnect the cigarette lighter, accessory socket, hazard switch, clock and 4W D switch connectors.
16. Control Lever Assembly • Remove the 2 fixing screws.
18.Ashtray Bracket • Remove the 3 fixing screws and illumination connector.



RTW 6A0SH000301

Caution:
For precautions on installation or removal of the SRS-air
bag system, refer to section 9 "Supplemental Restraint
System (SRS) - AIR BAG".
23. Passenger Air Bag
• Remove 2 fixing bolts, 2 fixing nuts and connector.
24. Side Ventilation Grille. • Pull out the grilles and disconnect the switch connecto
r
(Driver’s side).
25. Vent Duct Assembly/Defroster Nozzle Assembly • Refer to section 1 “HVAC” for the defroster nozzle and
ventilation duct removal steps.


27. Instrument Panel Assembly
• Remove the clip and 6 fixing bolts.



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ISUZU KB P190 2007

10-60 CAB

Important Operations - Removal
1. Front Sill Plate
• Pull out the 4 clip positions.


2. Fuel Filler Lid Opener Cover
• Pull out the 3 clip positions.


3. Fuel Filler Lid Opener Lever
• Remove the 2 opener fixing bolts and disconnect the
cable.


5. Fuel Filler Lid Cable Assembly
• Remove some fixing clips, turn the cable holder on the
side of the recess at 90 °counterclockwise and remove it
from the recess. Pull out the grommet in the direction o
f
the front of the vehicle and remove the cable assembly.


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