engine ISUZU KB P190 2007 Workshop Repair Manual

6A – 14 ENGINE MECHANICAL
EGR Valve, EGR Pipe, EGR Cooler




RTW 46AXF000801


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ENGINE MECHANICAL 6A – 15
Exhaust Manifold, and Turbocharger (4JA1L)



RTW 46AXF000901

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6A – 16 ENGINE MECHANICAL
Exhaust Manifold, and Turbocharger (4JA1TC/4JH1TC)
N·m (kg·m/lb·ft)



RTW 46AXF001001

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ENGINE MECHANICAL 6A – 17
Engine Electricals
N·m (kg·m/lb·ft)












RTW 36AXF000501

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6A – 18 ENGINE MECHANICAL
Fuel Injection System (4JA1L)

N·m (kg·m/lb·ft)




RTW 46AXF001101

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ENGINE MECHANICAL 6A – 19
Fuel Injection System (4JA1TC)
N·m (kg·m/lb·ft)





RTW 46AXF001201


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6A – 20 ENGINE MECHANICAL
Fuel Injection System (4JH1TC)
N·m (kg·m/lb·ft)





RTW 46AXF001301

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ENGINE MECHANICAL 6A – 21
Engine Mounting Bracket

N·m (kg·m/lb·ft)
022R300001


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6A – 22 ENGINE MECHANICAL
RECOMMENDED LIQUID GASKET
Type Brand Name Manufacturer Remarks
RTV*
Silicon Base ThreeBond 1207B
ThreeBond 1207C Three Bond
Three Bond
W ater Base
ThreeBond 1141E
ThreeBond 1215 Three Bond
Three Bond
Solvent
ThreeBond 1104
Belco Bond 4
Belco Bond 401
Belco Bond 402 Three Bond
Isuzu
Isuzu
Isuzu
Anaerobic
LOCTITE 515
LOCTITE 518
LOCTITE 262 Loctite
Loctite
Loctite Recommended for
transaxle repairs

* RTV : Room Temperature Vulcanizer

Note:
1. It is very important that the liquid gaskets listed above or their exact equivalent be used on the vehicle.
2. Be careful to use the specified amount of liquid gasket. Follow the manufacturer’s instructions at all times.
3. Be absolutely sure to remove all lubricants and moisture from the connecting surfaces before applying the liquid gasket.
The connecting surfaces must be perfectly dry.
4. LOCTITE 515 and LOCTITE 518 harden upon contact with a metal surface. Do not apply LOCTITE 515 or LOCTITE 518 between two metal surfaces having a clearance of
greater than 0.25 mm (0.01 in). Poor adhesion will result.

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ENGINE MECHANICAL 6A – 23

LOCTITE APPLICATION PROCEDURE
LOCTITE Type LOCTITE Color Application Steps
LOCTITE 242 Blue
LOCTITE 262 Red
LOCTITE 270 Green
LOCTITE 271 Red 1. Completely remove all lubricant and moisture from the bolts and the
female threaded surfaces of the parts to be joined.
The surfaces must be perfectly dry.
2. Apply LOCTITE to the bolts.

3. Tighten the bolts to the specified torque.
4. W ait at least one hour before continuing the installation procedure.

LOCTITE 515 Violet 1. Completely remove lubricant and moisture from the connecting
surfaces.
The surfaces must be perfectly dry.
2. Apply a 2.0 – 2.5 mm bead of LOCTITE to one of the connecting surfaces.
There must be no gaps in the bead.
3. Tighten the bolts to the specified torque.
4. Let the joined parts set for at least thirty minutes.


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