headlights ISUZU KB P190 2007 Workshop User Guide

ENGINE DRIVEABILITY AND EMISSIONS 6E–203
2 1. Connect the Tech 2. 2. Review and record the failure information.
3. Select “F0: Read DTC Infor By Priority” in “F0: Diagnostic Trouble Code”.
Is the DTC P0562 stored as “Present Failure”? — Go to Step 3Refer to
Diagnostic Aids and Go to Step
3
3 1. Using the Tech2, ignition “On” and engine “Off”. 2. Select “Clear DTC Information” with the Tech2 andclear the DTC information.
3. Operate the vehicle and monitor the “F5: Failed This Ignition” in “F2: DTC Information”.
Was the DTC P0562 stored in this ignition cycle? — Go to Step 4Refer to
Diagnostic Aids and Go to Step
4
4 1. Using the Tech 2, ignition “On” and engine “On”. 2. Monitor the “Ignition Voltage” in the data display.
3. Load the electrical system by turning on the headlights, etc..
Does the Tech 2 indicate enough ignition voltage? 10 - 14.5V Go to Step 6Go to Step 5
5 Using the DVM and check the battery voltage at the battery terminal.
Does the tester indicate enough battery voltage?
10 - 14.5V Go to Step 6Check the
charging
system, charge or replace the battery
6 Check for poor/faulty connection at the ECM connector. If a poor/faulty connection is found, repair
as necessary.
Was the problem found?
— Verify repair Go to Step 7
7 Check for poor/faulty connection of the ECM ground at the inlet manifold. If a poor/faulty connection is
found, repair as necessary.
Was the problem found?
— Verify repair Go to Step 8
8 Is the ECM programmed with the latest software release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved? — Verify repair Go to Step 9
9 Replace the ECM. Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure. — Verify repair —
Step
Action Value(s) Yes No
16
2
17
12
C-56(J2)
E-60(J1)
E-72

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ENGINE DRIVEABILITY AND EMISSIONS 6E–205
2 1. Connect the Tech 2. 2. Review and record the failure information.
3. Select “F0: Read DTC Infor By Priority” in “F0: Diagnostic Trouble Code”.
Is the DTC P0563 stored as “Present Failure”? — Go to Step 3Refer to
Diagnostic Aids and Go to Step
3
3 1. Using the Tech2, ignition “On” and engine “Off”. 2. Select “Clear DTC Information” with the Tech2 andclear the DTC information.
3. Operate the vehicle and monitor the “F5: Failed This Ignition” in “F2: DTC Information”.
Was the DTC P0563 stored in this ignition cycle? — Go to Step 4Refer to
Diagnostic Aids and Go to Step
4
4 1. Using the Tech 2, ignition “On” and engine “On”. 2. Monitor the “Ignition Voltage” in the data display.
3. Load the electrical system by turning on the headlights, etc..
Does the Tech 2 indicate correct ignition voltage? Less than 16V Go to Step 5Check the
charging
system and Go to Step 5
5 Is the battery jamp start cable incorrectly connecting? —Ve r if y
procedure Go to Step 6
6 Is the ECM programmed with the latest software release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved? — Verify repair Go to Step 7
7 Replace the ECM. Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure. — Verify repair —
Step
Action Value(s) Yes No

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Battery Page 6D1-3–11

b W ait 15 seconds for the battery to recover.
8 If possible, set the selector to 50% of rapid discharge current (or three times the 20 hour discharge rate).
9 Apply the load test for 10 seconds and record the battery voltage. If one cell is faulty it will gas excessively or overheat. This indicates a faulty battery.
10 Recharge the battery if the voltage is at or below the minimum voltage specified by the HRD manufacturer (or 9.6 V).
11 Replace the battery if the voltage is below the minimum voltage specified by the HRD manufacturer (or below 9.6 V after the battery is charged and the test is repeated). Refer to 4.1 Battery.
12 Connect the battery positive terminal.
13 Connect the battery negative terminal.
Alternate Load Test
If HRD test equipment is not available, test the battery as follows:
1 Read and obey the safety precautions for working with batteries, refer to 2 Safety Precautions.
2 Ensure the state of the battery is at least 65% charged. Refer to 3.3 Hydrometer Test.
3 Connect a voltmeter (1) between the battery terminals.
4 Turn the headlights on to high-beam for 10 seconds to remove any surface charge from the battery.
5 Remove fuses EB11 and EB12 from the engine compartment fuse and relay housing. This prevents
vehicle ignition and fuel injection while cranking the
engine.
6 Crank the engine and read the voltmeter. At temperatures above 5°C, the voltage of a fully charged
battery should not fall below 9.6 V.
NOTE
• If the battery and engine temperatures are
below 5 °C, the voltage may fall to 9 V.
• Try to avoid activating the starter motor
continuously for more than 30 seconds. If
activating the starter motor for 30 seconds,
allow the starter motor to cool for 3 minutes.
7 Replace the battery if a cell gasses excessively or overheats or if the voltage falls away quickly.
Figure 6D1-3 – 6
3.5 Battery Current Draw Test
The following test determines if excess current is being drawn from the battery whilst the vehicle has all accessories
turned off. Excess current draw will cause the battery to go flat if the vehicle is not started for an extended period.
Test Preparation
1 Read and obey the safety precautions for working with batteries, refer to 2 Safety Precautions.
2 If the battery is flat, temporarily install a good battery for the duration of the test.
3 Ensure the vehicle starts and the accessories operate normally.
4 Ensure the theft deterrent system operates normally. Refer to 11A Immobiliser.
5 Open all the side windows for access purposes.
6 Switch the ignition off.
7 Check that all interior illumination is off, including any compartment lighting.
8 Close all doors.

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TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-41

• All of the following conditions are met.
- Device Control is not operating
- Disable Normal Communication Service is receiving enable
- DTC Clear is not operating
Condition For Setting The DTC
W hen the TCM detects following conditions at 20 times
continuously.
• Ignition voltage is less than 9 volts for 1 second o
r
more continuously. (DTC P0562)
• Ignition voltage is more than 18 volts for 1 second o
r
more continuously. (DTC P0563)
Action Taken When The DTC Sets
• DTC stored.
Conditions For Clearing The DTC
• The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the
vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
•
Inspect the wiring for poor electrical connection at the
TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.

Circuit/System Testing DTC P0562 or P0563
Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed? — Go to
Step 2 Go to OBD
System Check
2 Using the 5-8840-0285-0 DMM, measure the battery voltage at the battery.

Is the battery voltage greater than the specified value? 11.5 V Go to
Step 3 Charge battery,
then go to Step 3
3 1. Install a scan tool.
2. Select “Ignition Volts” on a scan tool.
3. Start the engine and raise the engine speed to the specified value.
4. Load the electrical system by turning on the headlights, high blower, etc.

Is the ignition voltage approximately equal to the
specified value? More than
1000 rpm
9.0-18.0 V Go to
Step 4 Go to
Starting/
Charging

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TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-33
DTC P0560 (Flash Code 16)
Circuit Description
The TCM monitors the ignition voltage on the ignition
feed terminal to make sure that the voltage stays within
the proper range. If the TCM detects an excessively
low ignition voltage, this DTC will set.
Condition for Running the DTC • The ignition switch is ON.
• The engine speed is more than 1000 RPM.
Condition for Setting the DTC • The TCM detects that the ignition voltage feed circuit is less than 10 volts for 1 second.
Action Taken When the DTC Sets • The TCM blinks the Check Trans lamp when the diagnostic runs and fails.
During the vehicle running;
• The TCM holds the last gear position when the diagnostic runs and fails.
• The TCM inhibits lock up control. After the vehicle stopped;
• The TCM stops all shift solenoid valves and fixes to the 3rd gear. If a fail-safe valve problem is
detected, the shift solenoid valves are not stopped
but gear is fixed to the 3rd gear.
• The TCM stops PC solenoid valve.
Condition for Clearing the DTC • The TCM turns OFF the Check Trans lamp when the diagnostic runs and does not fail.
• A current DTC clears when the diagnostic runs and does not fail.
Diagnostic Aids • A charging system problem may set this DTC.
• The weakened battery may set this DTC.
Schematic Reference: Transmission Controls
Schematics
Connector End View Reference: Transmission
Controls Connector End Views or TCM Connector End
Views
Circuit/ System Testing DTC P0560
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Transmission Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Transmission Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine and let idle.
4. Load the electrical system by turning ON the headlights, A/C, etc. while observing the DTC
Information with a scan tool.
Does the DTC fail this ignition? —
Go to Step 3 Go to Diagnostic
Aids
3 Test the charging system. Refer to Diagnosis of
The Charging System in the Charging System
Section.
Did you find a charging system problem? —
Go to Step 4 Go to Step 5
4 Repair the charging system. Refer to Diagnosis of
The Charging System in the Charging System
Section.
Did you complete the repair? —
Go to Step 6 —
5 1. Turn OFF the ignition.
2. Disconnect the TCM harness connector.
3. Inspect for an intermittent, for poor connections and for corrosion at the harness
connector of the TCM (pins 5, 18 and 24 of C-
95).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 6 Go to Diagnostic
Aids

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7A2-34 TRANSMISSION CONTROL SYSTEM (JR405E)
61. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine and let idle.
5. Load the electrical system by turning ON the headlights, A/C, etc. while observing the DTC
Information with a scan tool.
Did the DTC fail this ignition? —
Go to Step 3 Go to Step 7
7 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No

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7A2-140 TRANSMISSION CONTROL SYSTEM (JR405E)
• Electrically Erasable Programmable Read OnlyMemory (EEPROM)
This type of memory allows selected portions of
memory to be programmed while other portions
remain unchanged.
Certain learned values reside in the EEPROM,
such as:
- The vehicle identification number (VIN)
- The software/ calibrations identification numbers
- The control module security information
• Flash Read Only Memory-Flash Memory
Flash memory has increased memory storage capacity.
During programming, all information within this type of
memory is erased, and then replaced with entirely new
information.
Service Programming Methods
The two methods of programming a TCM are listed
below:
• Remote Programming
• Pass Thru Programming
For information on programming a TCM using one of
the methods listed above, refer to Service
Programming System (SPS) (Remote Procedure) or
Service Programming System (SPS) (Pass-Thru
Procedure).
Before Programming a Control Module
Important: DO NOT program an existing TCM with the
identical software/ calibration package. This procedure
is not a short cut to correct the driveability condition.
This is an ineffective repair. An TCM should only be
programmed when the following occurs:
• When a service procedure instructs you to replace the TCM.
• An updated software/ calibrations is released.
Ensure that the following conditions are met before
programming a TCM:
• The scan tool PCMCIA card is programmed with the latest software.
• The TIS 2000 is installed with the latest software.
• The hardware key is plugged into the computer port.
• Vehicle system voltage:
- There are no charging system concerns. Allcharging system concerns must be repaired
before programming the TCM.
- The battery voltage is greater than 12 volts but less than 16 volts. The battery must be fully
charged before programming the TCM.
- A battery charger is NOT connected to the vehicles battery. Incorrect system voltage or
voltage fluctuations from a battery charger may
cause programming failure or TCM damage. - Turn OFF or disable any system that may put a
load on the vehicles battery. Turn OFF or
disable systems such as:
◊ Heating, ventilation, and air conditioning
(HVAC) systems
◊ Headlights
◊ Room lights
◊ Accessory equipment
• The ignition switch is in the proper position. The scan tool prompts you to turn ON the ignition, with
the engine OFF. DO NOT change the position of
the ignition switch during the programming
procedure unless instructed to do so.
• All tool connections are secure:
- The RS-232 cable
- The connection at the DLC
- The voltage supply circuits
• DO NOT disturb the tool harnesses while programming. If an interruption occurs during the
programming procedure, programming failure or
TCM damage may occur.
• If you are performing the Pass-Thru programming procedure using a notebook computer without the
power cord, ensure that the internal battery is fully
charged.
Service Programming System (SPS)
(Remote Procedure)
Notice: Some module will not accept SPS remote
procedure using 10MB PCMCIA card. In such case,
use 32MB PCMCIA card or SPS pass-thru procedure.
The Remote SPS method is a three-step process that
involves the following procedures:
1. Connecting the scan tool to the vehicle and obtaining the information from the TCM.
2. Connecting the scan tool to the terminal and downloading a new calibration file from the
terminal into the scan tool memory.
3. Reconnecting the scan tool to the vehicle and uploading the new calibration file into the TCM.
Performing the Remote Procedure 1. Connect a scan tool to the vehicle and obtain the TCM information using the following procedure:
Notice: Ensure the TCM is installed in the vehicle and
the battery is fully charged before programming.
a. Install a scan tool.
b. Turn ON the ignition, with the engine OFF.
c. Select Service Programming System (SPS) > Request Info.

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8A-32 ELECTRICAL-BODY AND CHASSIS
FUSE AND SLOW BLOW FUSE LOCATION
RELAY & FUSE BOX (ENGINE ROOM)
LHD

FUSE ∗2 W ITH HEADLIGHTS LEVELING
ENGINE MODEL
FUSE NO. C24SE HFV6 4JH1-TC 4JA1T (L) 4JJ1-TC / 4JK1-TC
EB1 15A ECM 15A ECM 10A ACG (S)
← ←
EB2
 15A 02 SENS PRE
  10A ECM (B)
EB3
 10A ECM (B)
  10A F/PUMP
EB4 10A ACG (S) 10A TCM PIM B 10A ECM
 10A ENGINE
EB5
10A H/L (RH) HI ∗2 10A H/L (RH) HI
10A H/L (RH) HI ∗2 10A H/L (RH) HI
←
EB6
10A H/L (LH) HI ∗2 10A H/L (LH) HI
10A H/L (LH) HI ∗2 10A H/L (LH) HI
←
EB7 10A H/L (RH) 10A H/L (RH) LOW 10A H/L (RH) 10A H/L (RH)
LOW ←

10A H/L (RH) LOW
∗ 2
10A H/L (RH) LOW
∗ 2
EB8 10A H/L (LH) 10A H/L (LH) LOW 10A H/L (LH)
10A H/L (LH)
LOW ←

10A H/L (LH) LOW
∗ 2
10A H/L (LH) LOW ∗2
EB9 20A F/PUMP
   20A TRAILER
EB10 10A SENSOR
 20A COND FAN
 20A COND FAN
EB11 10A TAIL (RH)
← ← ← ←
EB12 10A ILLUMI & TAIL
LH ←
← ← ←
EB13 10A A/C
← ← ← ←
EB14 10A 4W D
← ← ← ←
EB15 10A HORN
← ← ← ←
EB16 10A HAZARD
← ← ← ←
SLOW BLOW FUSE
ENGINE MODEL
FUSE NO. C24SE
HFV6 4JH1-TC 4JA1T (L) 4JJ1-TC / 4JK1-TC
SBF1 100A MAIN ←

80A MAIN ←
120A MAIN
SBF2 

20A FRT FOG 40A ABS1 
40A ABS1
SBF3 

60A RAD. FAN 30A ABS2 20A ABS2
←
SBF4 20A COND, FAN 20A F/PUMP 30A ECM 20A CON FAN 40A ECM
SBF5 40A IG 1
←
← ←
←
SBF6 

30A BLOW ER ←
←
←
SBF7 20A FRT FOG 40A ABS1 20A FRT FOG ←

←
SBF8 30A BLOW ER 20A ABS2 60A GLOW 50A GLOW 60A GLOW
SBF9 50A IG 2
60A IG 2 50A IG 2
← 60A IG 2


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8A-152 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD) WITHOUT HEADLIGHTS LEVELING


RTW 680XF006701

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ELECTRICAL-BODY AND CHASSIS 8A-153

CIRCUIT DIAGRAM C24SE (LHD) WITH HEADLIGHTS LEVELING


RTW 680XF006801

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