radiator ISUZU KB P190 2007 Workshop User Guide
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2007, Model line: KB P190, Model: ISUZU KB P190 2007Pages: 6020, PDF Size: 70.23 MB
Page 157 of 6020
FRAME AND BUMPER 2A-3
Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.
RTW 72ASH000501
2. Front Bumper Fascia
• Remove the 7 clips and 4 bolts.
• Disconnect the fog light harness connectors.
RTW 52ASH000401
5. Bumper Seal
Remove the 6 clips.
Important Operations - Installation
RTW 52ASH000301
7. Front Bumper Impact Bar Assembly
Tighten the fixing bolts to the specified torque.
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
62 (6.3 / 46)
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ISUZU KB P190 2007
Page 159 of 6020
FRAME AND BUMPER 2A-5
FRONT BUMPER (B TYPE)
REMOVAL AND INSTALLATION
RTW 52ALF000501
Removal Steps
1. Front combi lamp assembly
2. Radiator grille
3. Front bumper fascia
4. Bezel (W /O fog light)
5. Fog light
6. Bumper seal
7. Front bumper flare assembly (W / Front
wheel extension)
8. Horn
9. Front bumper impact support assembly
10. Front bumper impact bar assembly
11. Fascia support side bracket
12. Fascia support lower bracket
Installation Steps
12. Fascia support lower bracket
11. Fascia support side bracket
10. Front bumper impact bar assembly
9. Front bumper impact support assembly
8. Horn
7. Front bumper flare assembly (W / Front
wheel extension)
6. Bumper seal
5. Fog light
4. Bezel (W /O fog light)
3. Front bumper fascia
2. Radiator grille
1. Front combi lamp assembly
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ISUZU KB P190 2007
Page 160 of 6020
2A-6 FRAME AND BUMPER
Important Operations - Removal
1. Front Combi Lamp Assembly
2. Radiator Grille
Refer to the Radiator Grille in this section.
RTW 52ASH000101
3. Front Bumper Fascia
• Remove the 9 clips and 4 screws.
• Disconnect the fog light harness connectors.
RTW 52ASH000401
6. Bumper Seal
Remove 6 clips.
Important Operations - Installation
10. Front Bumper Impact Bar Assembly
Tighten the fixing bolts to the specified torque.
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
62 (6.3 / 46)
7. Front Bumper Flare Assembly
Tighten the fixing nuts to the specified torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
7 (0.7 / 61)
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ISUZU KB P190 2007
Page 198 of 6020
SHEET METAL 2B-1
SECTION 2B
SHEET METAL
This section includes items of front end sheet metal that are attached by bolts, screws or clips and related
accessory components.
Anticorrosion materials have been applied to the interior surfaces of some metal panels to provide rust resistance.
W hen servicing these panels, areas on which this material has been disturbed, should be properly recoated with
service-type anticorrosion material.
TABLE OF CONTENTS
PAGE
Engine Hood Assembly (A type) ...................................................................................... 2B- 2
Engine Hood Assembly (B type) ..................................................................................... 2B- 8
Engine Hood Lock (A type) .............................................................................................. 2B- 11
Engine Hood Lock (B type) .............................................................................................. 2B- 13
Front Fender Panel (A type) ............................................................................................. 2B- 15
Front Fender Panel (B type) ............................................................................................. 2B- 18
Radiator Grille (A type) ..................................................................................................... 2 B- 21
Radiator Grille (B type) .................................................................................................... 2B - 22
Rear Body...................................................................................................................... ..... 2B- 23
Body Mounting .................................................................................................................. 2B- 26
Body Dimensions .............................................................................................................. 2B - 32
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ISUZU KB P190 2007
Page 208 of 6020
SHEET METAL 2B-11
ENGINE HOOD LOCK (A TYPE)
REMOVAL AND INSTALLATION
RTW 72BMF000201
Removal Steps
Installation Steps
1. Radiator grille 4. Control cable
2. Engine hood lock assembly 3. Hood lock control lever
3. Hood lock control lever
2. Engine hood lock assembly
4. Control cable 1. Radiator grille
Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.
2. Engine Hood Lock Assembly
Apply setting marks (1) to the hood lock assembly and the
body prior to removal.
4. Control Cable
Pull out the control cable toward the passenger compartment.
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ISUZU KB P190 2007
Page 210 of 6020
SHEET METAL 2B-13
ENGINE HOOD LOCK (B TYPE)
REMOVAL AND INSTALLATION
RTW 52BMF000101
Removal Steps Installation Steps
1. Front combi lamp assembly
2. Radiator grille
3. Engine hood lock assembly
4. Hood lock control lever
5. Control cable
5. Control cable
4. Hood lock control lever
3. Engine hood lock assembly
2. Radiator grille
1. Front combi lamp assembly
Important Operations - Removal
1. Front combi lamp assembly
2. Radiator Grille
Refer to the Radiator Grille in this section.
RUW 52BSH002801
3. Engine Hood Lock Assembly
Apply setting marks (1) to the hood lock assembly and the
body prior to removal.
5. Control Cable
Pull out the control cable toward the passenger compartment.
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ISUZU KB P190 2007
Page 212 of 6020
SHEET METAL 2B-15
FRONT FENDER PANEL (A TYPE)
REMOVAL AND INSTALLATION
1
52
4
6
3
7
RTW 72BLF000201
Removal Steps
Installation Steps
1. Radiator grille
2. Mud guard (W /O front wheel extension)
3. Front wheel extension (W / front wheel
extension)
4. Inner liner
5. Front bumper fascia
6. Side turn signal light
7. Front fender panel
7. Front fender panel
6. Side turn signal light
5. Front bumper fascia
4. Inner liner
3. Front wheel extension (W / front wheel
extension)
2. Mud guard (W /O front wheel extension)
1. Radiator grille
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ISUZU KB P190 2007
Page 213 of 6020
2B-16 SHEET METAL
Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.
3. Front wheel extension (W/front wheel extension)
Refer to the SECTION 10 “Front W heel Extension”.
4. Inner Liner
Remove the inner liner fixing screws.
5. Front Bumper Fascia
Refer to the Front Bumper in this section.
RTW 72BSH000201
7. Front Fender Panel
Remove the 8 fixing bolts.
Important Operation - Installation
7. Front Fender Panel
1) Tighten the front fender panel fixing bolts to the
specified torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)
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ISUZU KB P190 2007
Page 215 of 6020
2B-18 SHEET METAL
FRONT FENDER PANEL (B TYPE)
REMOVAL AND INSTALLATION
RTW 52BLF000101
Removal Steps Installation Steps
1. Front combi lamp assembly
2. Radiator grille
3. Mud guard (W /O front wheel extension)
4. Front wheel extension (W / front wheel
extension)
5. Inner liner
6. Front bumper fascia
7. Side turn signal light
8. Front fender panel
8. Front fender panel
7. Side turn signal light
6. Front bumper fascia
5. Inner liner
4. Front wheel extension (W / front wheel
extension)
3. Mud guard (W /O front wheel extension)
2. Radiator grille
1. Front combi lamp assembly
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ISUZU KB P190 2007
Page 216 of 6020
SHEET METAL 2B-19
Important Operations - Removal
1. Front Combi Lamp Assembly
2. Radiator Grille
Refer to the Radiator Grille in this section.
5. Inner Liner
Remove the inner liner fixing screws.
6. Front Bumper Fascia
Refer to the Front Bumper in this section.
RTW 52BSH000401
8. Front Fender Panel
Remove the 8 fixing bolts.
Important Operation - Installation
8. Front Fender Panel
1) Tighten the front fender panel fixing bolts to the
specified torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)
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ISUZU KB P190 2007