start ISUZU KB P190 2007 Workshop Repair Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2007, Model line: KB P190, Model: ISUZU KB P190 2007Pages: 6020, PDF Size: 70.23 MB
Page 1718 of 6020
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-101
71. Inspect for an intermittent and for a poor
connection at the harness connector of the
MAF sensor (pin 2 of E-47).
2. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 11 Go to Step 9
8 1. Turn OFF the ignition.
2. Disconnect the ECM harness connector.
3. Inspect for an intermittent and for a poor connection at the harness connector of the
ECM (pin 43 of E-90).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 11 Go to Step 10
9 Replace the MAF sensor. Refer to MAF Sensor
Replacement.
Did you complete the replacement? —
Go to Step 11
—
10Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 11
—
111. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 2 Go to Step 12
12 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1719 of 6020
6E-102 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
DTC P0107 or P0108 (Flash Code 32)
Circuit Description
The boost pressure sensor is located in the air
induction tubing. The boost pressure sensor is a
transducer that varies voltage according to changes in
the air pressure inside the air tubing. The sensor has
the following circuits.
• 5 volts reference circuit
• Low reference circuit
• Boost pressure sensor signal circuit
The boost pressure sensor provides a signal to the
ECM on the signal circuit, which is relative to the
pressure changes in the air tubing. The ECM should
detect a low signal voltage at a low boost pressure,
such as low engine load. The ECM should detect high
signal voltage at a high boost pressure, such as high
engine load. If the ECM detects an excessively low or
high signal voltage, DTC P0107 or P0108 will set.
Condition for Running the DTC • DTCs P0698 and P0699 are not set.
• The battery voltage is more than 9 volts.
• The ignition switch is ON.
Condition for Setting the DTC • The ECM detects that the boost pressure sensor signal voltage is less than 0.1 volts. (DTC P0107) • The ECM detects that the boost pressure sensor
signal voltage is more than 4.75 volts. (DTC
P0108)
Action Taken When the DTC Sets • The ECM illuminates the MIL when the diagnostic runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
• The ECM uses a boost pressure substitution of default value.
• The ECM limits fuel injection quantity.
• The ECM inhibits EGR control.
• The ECM inhibits cruise control.
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A.
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views
Circuit/ System Testing DTC P0107
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with a scan tool.
Is DTC P0698 also set? —
Go to DTC P0698 Go to Step 3
3 Observe the Boost Pressure Sensor parameter
with a scan tool.
Is the Boost Pressure Sensor parameter less than
the specified value? 0.1 volts
Go to Step 4 Go to Diagnostic
Aids
4 1. Turn OFF the ignition.
2. Disconnect the boost pressure sensor harness connector.
3. Connect a DMM between the 5 volts reference circuit (pin 3 of E-107) and a known good
ground.
4. Turn ON the ignition, with the engine OFF.
Is the DMM voltage more than the specified value? 4.7 volts
Go to Step 5 Go to Step 6
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1720 of 6020
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-103
5Connect a 3-amp fused jumper wire between the 5
volts reference circuit and the signal circuit (pins 3
and 1 of E-107).
Is the Boost Pressure Sensor parameter more than
the specified value? 4.7 volts
Go to Step 8 Go to Step 7
6 1. Test the 5 volts reference circuit between the
ECM (pin 20 of E-90) and the boost pressure
sensor (pin 3 of E-107) for an open circuit or
high resistance.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 12 Go to Step 9
7 1. Test the signal circuit between the ECM (pin
21 of E-90) and the boost pressure sensor
(pin 1 of E-107) for the following conditions:
• An open circuit
• A short to ground
• A short to the low reference circuit
• High resistance
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 12 Go to Step 9
8 1. Inspect for an intermittent and for poor
connections at the harness connector of the
boost pressure sensor (pins 1 and 3 of E-107).
2. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 12 Go to Step 10
9 1. Turn OFF the ignition.
2. Disconnect the ECM harness connector.
3. Inspect for an intermittent and for poor connections at the harness connector of the
ECM (pins 20 and 21 of E-90).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 12 Go to Step 11
10 Replace the boost pressure sensor. Refer to Boost
Pressure Sensor Replacement.
Did you complete the replacement? —
Go to Step 12
—
11Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 12
—
121. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 3 Go to Step 13
Step
Action Value(s)Yes No
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1721 of 6020
6E-104 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
Circuit/ System Testing DTC P0108
13Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Observe the Boost Pressure Sensor parameter with a scan tool.
Is the Boost Pressure Sensor parameter more than
the specified value? 4.7 volts
Go to Step 3 Go to Diagnostic
Aids
3 Monitor the DTC Information with a scan tool.
Is DTC P0699 also set? —
Go to Step 4 Go to Step 5
4 1. Turn OFF the ignition.
2. Disconnect the boost pressure sensor harness connector.
3. Turn ON the ignition, with the engine OFF.
Is the Boost Pressure Sensor parameter less than
the specified value? 0.1 volts
Go to DTC P0699 Go to Step 7
5 1. Turn OFF the ignition.
2. Disconnect the boost pressure sensor harness connector.
3. Turn ON the ignition, with the engine OFF.
Is the Boost Pressure Sensor parameter less than
the specified value? 0.1 volts
Go to Step 6 Go to Step 7
6 Connect a test lamp between the low reference
circuit (pin 2 of E-107) and battery voltage.
Does the test lamp illuminate? —
Go to Step 9 Go to Step 8
7 Important:
The boost pressure sensor may be
damaged if the sensor signal circuit is shorted to a
voltage source.
1. Test the signal circuit between the ECM (pin 21 of E-90) and the boost pressure sensor
(pin 1 of E-107) for the following conditions:
• A short to battery or ignition voltage
• A short to any 5 volts reference
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 12
8 1. Test the low reference circuit between the
ECM (pin 23 of E-90) and the boost pressure
sensor (pin 2 of E-107) for an open circuit or
high resistance.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 10
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1722 of 6020
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-105
91. Inspect for an intermittent and for a poor
connection at the harness connector of the
boost pressure sensor (pin 2 of E-107).
2. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 11
10 1. Turn OFF the ignition.
2. Disconnect the ECM harness connector.
3. Inspect for an intermittent and for a poor connection at the harness connector of the
ECM (pin 23 of E-90).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 12
11 Replace the boost pressure sensor. Refer to Boost
Pressure Sensor Replacement.
Did you complete the replacement? —
Go to Step 13
—
12Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 13
—
131. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 2 Go to Step 14
14 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1724 of 6020
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-107
Circuit/ System Testing DTC P0113
41. Test the signal circuit between the ECM (pin
41 of E-90) and the IAT sensor (pin 4 of E-47)
for the following conditions:
• A short to ground
• A short to the low reference circuit
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 8 Go to Step 6
5 Replace the MAF sensor. Refer to MAF Sensor
Replacement. (IAT sensor is internal to MAF
sensor)
Did you complete the replacement? —
Go to Step 8
—
61. Turn OFF the ignition.
2. Disconnect the ECM harness connector.
3. Inspect connections at the harness connector of the ECM (pins 41 and 61 of E-90) for
corrosion.
4. Repair or clean the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 8 Go to Step 7
7 Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 8
—
81. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 2 Go to Step 9
9 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Observe the Intake Air Temperature (IAT) Sensor parameter with a scan tool.
Is the IAT Sensor parameter more than the
specified value? 4.7 volts
Go to Step 3 Go to Diagnostic
Aids
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1726 of 6020
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-109
111. Turn OFF the ignition.
2. Disconnect the ECM harness connector.
3. Inspect for an intermittent and for poor connections at the harness connector of the
ECM (pins 41 and 61 of E-90).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 14 Go to Step 13
12 Replace the MAF sensor. Refer to MAF Sensor
Replacement. (IAT sensor is internal to MAF
sensor)
Did you complete the replacement? —
Go to Step 14
—
13Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 14
—
141. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 2 Go to Step 15
15 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1727 of 6020
6E-110 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
DTC P0116 (Flash Code 23)
Circuit Description
The engine coolant temperature (ECT) sensor is
installed to the thermostat housing. The ECT sensor is
a variable resistor and it measures the temperature of
the engine coolant. If the ECM detects that the
difference of engine coolant temperature is smaller
than the calculated range during the predetermined
conditions, this DTC will set. This DTC will only run
once per ignition cycle within the enabling condition.
Condition for Running the DTC • DTCs P0117, P0118, P0201 - P0204, P0500, P0501 P124B, P1261, P1262 and P2146 - P2151
are not set.
• The ignition switch is ON.
• The engine coolant temperature is between -10 to 11 0 °C (14 to 230 °F).
• The vehicle run time is longer than 18 minutes.
• The engine run time is longer than 5 minutes with engine speed is more than 1200 RPM.
• The accumulation fuel injection quantity since engine start is more than a threshold.
Condition for Setting the DTC • The ECM detects that the difference of maximum and minimum engine coolant temperature is less
than 5 °C (9 °F). Action Taken When the DTC Sets
• The ECM illuminates the MIL when the diagnostic runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
• The ECM limits fuel injection quantity.
• The ECM inhibits EGR control.
• The ECM inhibits cruise control.
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A.
Diagnostic Aids • After starting the engine the ECT should rise steadily to about 80 to 85 °C (176 to 185 °F) then
stabilize when the thermostat opens.
• Use the Temperature vs. Resistance table to test the ECT sensor at various temperature levels to
evaluate the possibility of a skewed sensor. A
skewed sensor could result in poor driveability
concerns.
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views
Circuit/ System Testing DTC P0116
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Test the engine cooling system for the
following condition. Refer to diagnosis of the
engine cooling system section for testing.
• Engine coolant level
• Engine coolant leakage
2. Repair or replace as necessary
Did you find and correct the condition? —
Go to Step 6 Go to Step 3
3 1. Turn OFF the ignition
2. Disconnect the engine coolant temperature (ECT) sensor harness connector.
3. Inspect for an intermittent, for poor connectors and corrosion at the harness connector of the
ECT sensor (pins 1 and 2 of E-41).
4. Disconnect the ECM harness connector.
5. Inspect for an intermittent, for poor connections and corrosion at the harness
connector of the ECM (pins 26 and 27 of E-
90).
6. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 6 Go to Step 4
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1728 of 6020
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-111
41. Test each sensor circuit between the ECM
(pins 26 and 27 of E-90) and the ECT sensor
(pins 1 and 2 of E-41) for high resistance.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 6 Go to Step 5
5 Replace the ECT sensor. Refer to ECT Sensor
Replacement.
Did you complete the replacement? —
Go to Step 6
—
61. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Cool down the engine as necessary (allow engine coolant temperature to cool down at
least 50 °C [122 °F]).
5. Start the engine and wait until engine is warm upped while comparing the Coolant
Temperature parameter on the scan tool to the
water temperature gauge on the instrument
panel (IP) cluster.
Does the Coolant Temperature rise from 50 to 80 °C
(122 to 176 °F) in proportion to the coolant
temperature gauge indicates from lowest scale to
slightly below middle? —
Go to Step 7 Go to Step 2
7 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1730 of 6020
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-113
Circuit/ System Testing DTC P0118
41. Test the signal circuit between the ECM (pin
27 of E-90) and the ECT sensor (pin 1 of E-
41) for the following conditions:
• A short to ground
• A short to the low reference circuit
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 8 Go to Step 6
5 Replace the ECT sensor. Refer to ECT Sensor
Replacement.
Did you complete the replacement? —
Go to Step 8
—
61. Turn OFF the ignition.
2. Disconnect the ECM harness connector.
3. Inspect connections at the harness connector of the ECM (pins 26 and 27 of E-90) for
corrosion.
4. Repair or clean the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 8 Go to Step 7
7 Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 8
—
81. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 2 Go to Step 9
9 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Observe the Engine Coolant Temperature (ECT) Sensor parameter with a scan tool.
Is the ECT Sensor parameter more than the
specified value? 4.7 volts
Go to Step 3 Go to Diagnostic
Aids
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007