body ISUZU KB P190 2007 Workshop Owner's Manual

3B-30 POWER-ASSISTED STEERING SYSTEM
10. Loosen the horn pad fixing screw at the rear of the
steering wheel (without SRS air bag).
430R300009
11. Disconnect the SRS air bag connector (1) and horn lead connector (2) located behind the air bag
assembly and remove the air bag assembly (with
SRS air bag).

RTW 73BSH001101


12. Remove the horn pad and the horn leads at the
center of the wheel (without SRS air bag).
NOTE: It should be removed first from the bottom
spokes.

RTW 73BSH000601
WARNING: THE INFLATOR MODULE SHOULD
ALWAYS BE CARRIED WITH THE COVER AWAY
FROM YOUR BODY AND SHOULD ALWAYS BE
LAID ON A FLAT SURFACE WITH THE COVER SIDE
UP. THIS IS NECESSARY BECAUSE A FREE SPACE
IS PROVIDED TO ALLOW THE AIR CUSHION TO
EXPAND IN THE UNLIKELY EVENT OF
ACCIDENTAL DEPLOYMENT. OTHERWISE,
PERSONAL INJURY MAY RESULT (with SRS ai
r
bag).
430R300007


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ISUZU KB P190 2007

POWER-ASSISTED STEERING SYSTEM 3B-35
11. Disconnect the SRS air bag connector (1) and horn
lead connector (2) located behind the air bag
assembly and remove the air bag assembly (with
SRS air bag).

RTW 73BSH001101
12. Remove the horn pad and the horn leads at the center of the wheel (without SRS air bag).
NOTE: It should be removed first from the bottom
spokes.

RTW 73BSH000601
WARNING: THE INFLATOR MODULE SHOULD
ALWAYS BE CARRIED WITH THE COVER AWAY
FROM YOUR BODY AND SHOULD ALWAYS BE
LAID ON A FLAT SURFACE WITH THE COVER SIDE
UP. THIS IS NECESSARY BECAUSE A FREE SPACE
IS PROVIDED TO ALLOW THE AIR CUSHION TO
EXPAND IN THE UNLIKELY EVENT OF
ACCIDENTAL DEPLOYMENT. OTHERWISE,
PERSONAL INJURY MAY RESULT (with SRS ai
r
bag).


430R300007
13. Apply a setting mark (1) across the steering wheel
and shaft so parts can be reassembled in thei
r
original position. Move the front wheels to the
straight ahead position, then use steering wheel
remover 5-8521-0016-0 (2) to remove the steering
wheel.

RTW 73BSH000501
CAUTION: Never apply force to the steering wheel in
the direction of the shaft by using a hammer o
r
other impact tools in an attempt to remove the
steering wheel. The steering shaft is designed as an
energy absorbing unit.

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ISUZU KB P190 2007

POWER-ASSISTED STEERING SYSTEM 3B-41
13. Disconnect the SRS air bag connector (1) and horn
lead connector (2) located behind the air bag
assembly and remove the air bag assembly (with
SRS air bag).

RTW 73BSH001101
14. Remove the horn pad and the horn leads at the center of the wheel (without SRS air bag).
NOTE: It should be removed first from the bottom
spokes.

RTW 73BSH000601

WARNING: THE INFLATOR MODULE SHOULD
ALWAYS BE CARRIED WITH THE COVER AWAY
FROM YOUR BODY AND SHOULD ALWAYS BE
LAID ON A FLAT SURFACE WITH THE COVER SIDE
UP. THIS IS NECESSARY BECAUSE A FREE SPACE
IS PROVIDED TO ALLOW THE AIR CUSHION TO
EXPAND IN THE UNLIKELY EVENT OF
ACCIDENTAL DEPLOYMENT. OTHERWISE,
PERSONAL INJURY MAY RESULT (with SRS ai
r
bag).
430R300007
15. Apply a setting mark (1) across the steering wheel
and shaft so parts can be reassembled in thei
r
original position. Move the front wheels to the
straight ahead position, then use steering wheel
remover 5-8521-0016-0 (2) to remove the steering
wheel.

RTW 73BSH000501
CAUTION: Never apply force to the steering wheel in
the direction of the shaft by using a hammer o
r
other impact tools in an attempt to remove the
steering wheel. The steering shaft is designed as an
energy absorbing unit.


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TO MODEL INDEX
ISUZU KB P190 2007

POWER-ASSISTED STEERING SYSTEM 3B-47
13. Disconnect the SRS air bag connector (1) and horn
lead connector (2) located behind the air bag
assembly and remove the air bag assembly (with
SRS air bag).

RTW 73BSH001101
14. Remove the horn pad and the horn leads at the center of the wheel (without SRS air bag).
NOTE: It should be removed first from the bottom
spokes.

RTW 73BSH000601

15.
Apply a setting mark (1) across the steering wheel
and shaft so parts can be reassembled in thei
r
original position.


RTW 73BSH000501
16. Move the front wheels to the straight ahead position,
then use steering wheel remover 5-8521-0016-0 (2)
to remove the steering wheel.
CAUTION: Never apply force to the steering wheel in
the direction of the shaft by using a hammer o
r
other impact tools in an attempt to remove the
steering wheel. The steering shaft is designed as an
energy absorbing unit.

RTW 73BSH001301
WARNING: THE INFLATOR MODULE SHOULD
ALWAYS BE CARRIED WITH THE COVER AWAY
FROM YOUR BODY AND SHOULD ALWAYS BE
LAID ON A FLAT SURFACE WITH THE COVER SIDE
UP. THIS IS NECESSARY BECAUSE A FREE SPACE
IS PROVIDED TO ALLOW THE AIR CUSHION TO
EXPAND IN THE UNLIKELY EVENT OF
ACCIDENTAL DEPLOYMENT. OTHERWISE,
PERSONAL INJURY MAY RESULT (with SRS ai
r
bag).

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ISUZU KB P190 2007

REAR SUSPENSION 3D-5
REAR SUSPENSION
GENERAL DESCRIPTION

Rear suspension absorbs vibration from the road surface thus preventing vehicle damage, as well as providing a
comfortable ride.

Components parts
• Spring between the body and the axle case
• Spring shackle connecting the spring to the body
• Clamp and U-bolt fixing the axle case to the spring
• Shock absorber as a countermeasure for vibration


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ISUZU KB P190 2007

REAR SUSPENSION 3D-15
TROUBLESHOOTING
1. BODY INCLINATION
Checkpoint Problem Countermeasure

ReplaceBushings worn or
disintegrated
NG
Mounting brackets
Shock absorbers
ReplaceDefective
Spring brackets and U-bolts
Shackle pins and bushings
Replace
Retighten
Replace
Cracked
Bolt loosened
W orn or disintegrated
Regrease
Replace
Poorly lubricated
W eak or broken
OK
OK
OK NG
NG
NG
NG
NG
NG
OKSpring



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ISUZU KB P190 2007

FRONT WHEEL DRIVE 4C1-53
FRONT HUB AND DISC
(4 ×
××
×
4 Manual Locking Hub Model)
DISASSEMBLY
Refer to SECTION 3E “WHEELS AND TIRES” for wheel removal procedure




RTW 440LF00030 1

Disassembly Steps

1 . Bolt
2. Cover assembly
3. Snap ring and shim
4. Body assembly
5. Lock washer

6. Hub nut

7. Hub and disc assembly
8. Outer bearing
9. Oil seal
10. Inner bearing
11. ABS sensor rotor

1 2. Bolt

13. W heel pin




1 4. Clutch assembly
15. Snap ring
16. Knob
17. Compression spring
18. Follower

1 9. Retaining spring
20. X-ring
2 1. Snap ring
22. Inner assembly
23. Snap ring
24. Ring
25. Spacer



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ISUZU KB P190 2007

FRONT WHEEL DRIVE 4C1-57
REASSEMBLY


RTW 440LF00040 1


Reassembly Steps

1 . Spacer
2. Ring
3. Snap ring

4. Inner assembly
5. Snap ring
6. X-ring

7. Knob

8. Snap ring

9. Retaining spring

1 0. Follower

11 . Compression spring

1 2. Clutch assembly




1 3. W heel pin

1 4. Bolt

1 5. ABS sensor rotor

1 6. Inner bearing

1 7. Oil seal

1 8. Outer bearing

1 9. Hub and disc assembly

20. Hub nut

21. Lock washer

22. Body assembly

23. Snap ring and shim

24. Cover assembly

25. Bolt



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ISUZU KB P190 2007

FRONT WHEEL DRIVE 4C1-61



Preload Adjustment
Tighten the hub nut at 29 N⋅m (3.0 kgf ⋅m / 22 lb ⋅ft), then loosen
the nut to the full.
Tighten the hub nut at the value given below, using a spring
scale on the wheel pin.
Bearing Preload N (kgf/lb)
New bearing and New oil seal 22 - 27
(2.2 - 2.8 / 4.9 - 6.2)
Used bearing and New oil seal 1
4 - 20
( 1 .4 - 2.0 / 3. 1 - 4.5)
If the measured bearing preload is outside the specifications,
adjust it by loosening or tightening the bearing nut.





21. Lock Washer
Turn the side with larger diameter of the tapered bore to the
vehicle outer side, and attach the washer.
If the bolt holes in the lock plate are not aligned with the
corresponding holes in the nut, reverse the lock plate.
If the bolt holes are still out of alignment, turn in the nut just
enough to obtain alignment,. Screw is to be fastened tightly so
its head may come lower than the surface of the washer.




22. Body Assembly
Apply adhesive (Loctite 5 15 or equivalent) to the both joining
faces.



23. Snap Ring and Shims
Adjust the clearance between the free wheeling hub body and
the snap ring.
Clearance mm(in) 0 - 0.2 (0 - 0.08)
Adjust Shims Available mm(in)
0.2, 0.3, 0.5, 1.0
(0.008, 0.0 11, 0.020, 0.039)


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ISUZU KB P190 2007

4C1-62 FRONT WHEEL DRIVE


24. Cover Assembly
Align stopper nails to grooves of body.




25. Bolt
Torque N ⋅m (kgf ⋅m/lb ⋅in)
1 2 ( 1.2 / 104)
• Refer to SECTION 3E “W HEELS AND TIRES” for wheel
install procedure.




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ISUZU KB P190 2007