ECU ISUZU KB P190 2007 Workshop Repair Manual

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–104
park/neutral. Disconnecting connector E-95 from the transmission removes the ground potential for the three range
signals to the TCM. In this case, with the engine off, and the ignition switch on, D2 will be indicated.
When the TCM detects an invalid state of the TFP manual valve position switch circuit by deciphering the TFP manual
valve position switch inputs, then either DTC P1810, P1815 or P1816 sets. All theses DTCs are a type B DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
DTC P1810
• The system voltage is 8 – 18 V.
• The engine speed is greater than 500 r.p.m. for 5 seconds.
DTC P1815
•
No DTCs P0722 or P0723.
• The system voltage is 8 – 18 V.
• The engine speed is less than 50 r.p.m., then 50 – 650 r.p.m. for 0.75 seconds, then greater than 650 r.p.m. for
5 seconds.
• Output shaft speed less than 250 r.p.m.
DTC P1816
• No DTCs P0722 or P0723.
• The system voltage is 8 – 18 V.
• The engine speed is less than 50 r.p.m., then 50 – 650 r.p.m. for 0.75 seconds, then greater than 650 r.p.m. for
5 seconds.
• Output shaft speed less than 250 r.p.m.
Conditions for Setting the DTC
DTC P1810
DTC P1810 sets when the TCM detects an invalid TFP manual valve position switch state for 60 seconds.
DTC P1815
DTC P1815 sets when the TCM detects D2 only, TFP manual valve position switch state after engine start for 7 seconds.
DTC P1816
DTC P1816 sets when the TCM detects one of the following conditions for 13 seconds:
• park/neutral indicated with a 1st gear ratio,
• park/neutral indicated with a 2nd gear ratio,
• park/neutral indicated with a 3rd gear ratio, or
• park/neutral indicated with a 4th gear ratio.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–105
• The TCM commands 4th gear.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores the DTC in TCM history during the second consecutive trip in which the conditions for setting the
DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.
Diagnostic Aids
• Refer to the 5.3 Transmission Fluid Pressure Manual Valve Position Switch Logic for the normal range signals
and the invalid combinations. On the table, LOW is 0 V, HI is ignition voltage.
• Sediment in the valve body may cause improper operation of the TFP manual valve position switch. If the presence
of sediment is suspected, clean the valve body and replace the TFP manual valve position switch.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
3 Checks the indicated range signal to the selected manual valve position.
4-5 Checks for correct voltage from the TCM to the transmission inline 20-way connector.
6 Checks if there is a short between any of the signal circuits.
DTC P1810, P1815 and P1816 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check
2 Inspect for correct transmission fluid level, refer to 7C4 Automatic
Transmission – 4L60E – On-vehicle Servicing.
Did you perform the fluid checking procedure? Go to Step 3 Refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–108
Step Action Yes No
13 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Does Tech 2 display any DTCs you have not diagnosed? Refer to
4.8 Diagnostic Trouble Code List System OK
When all diagnosis and repairs are completed, check the system for correct operation.
4.33 DTC P2763 – Torque Converter Clutch
Pressure Control Solenoid Control
Circuit High Voltage
DTC Description
This diagnostic procedure supports DTC P2763 Torque Converter Clutch (TCC) Pressure Control (PC) Solenoid Control
Circuit High Voltage.
Circuit Description
The torque converter clutch pulse width modulation (TCC PW M) solenoid valve controls the fluid acting on the converter
clutch valve. The converter clutch valve controls the TCC application and release. The solenoid attaches to the control
valve body within the transmission. The solenoid receives voltage through ignition voltage circuit. The transmission
control module (TCM) controls the solenoid by providing a ground path on the TCC PW M solenoid valve control circuit.
Current flows through the solenoid coil according to the duty cycle, percentage of on and off time. The TCC PWM
solenoid valve provides a smooth engagement of the TCC by operating during a duty cycle percent of on time.
When the TCM detects a continuous short to voltage in the TCC PW M solenoid valve control circuit, then DTC P2763
sets. DTC P2763 is a type A DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
• The system voltage is 8 – 18 V.
• The engine speed is 500 r.p.m. for 5 seconds.
Conditions for Setting the DTC
DTC P2763 sets if the TCM commands the solenoid on and the voltage feedback remains high, battery voltage.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.
• The TCM inhibits 4th gear if in hot mode.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P2763 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–111
4.34 DTC P2764 – Torque Converter Clutch
Pressure Control Solenoid Control
Circuit Low Voltage
DTC Description
This diagnostic procedure supports DTC P2764 Torque Converter Clutch (TCC) Pressure Control (PC) Solenoid Control
Circuit Low Voltage.
Circuit Description
The torque converter clutch pulse width modulation (TCC PW M) solenoid valve controls the fluid acting on the converter
clutch valve. The converter clutch valve controls the TCC application and release. The solenoid attaches to the control
valve body within the transmission. The solenoid receives voltage through ignition voltage circuit. The transmission
control module (TCM) controls the solenoid by providing a ground path on the TCC PW M solenoid valve control circuit.
Current flows through the solenoid coil according to the duty cycle, percentage of on and off time. The TCC PWM
solenoid valve provides a smooth engagement of the TCC by operating during a duty cycle percent of on time.
W hen the TCM detects a continuous open or short to ground in the TCC PW M solenoid valve control circuit, then
DTC P2764 sets. DTC P2764 is a type A DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
• The system voltage is 8 – 18 V.
• The engine speed is 500 r.p.m. for 5 seconds.
Conditions for Setting the DTC
DTC P2764 sets when either of the following conditions occurs for 5 seconds:
• The TCM detects an open in the TCC PWM shift solenoid valve circuit when the TCC PW M is commanded on.
• The TCM detects a short to ground in the TCC PWM shift solenoid valve circuit when the TCC PWM is
commanded on.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the Conditions for
Setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.
• The TCM inhibits 4th gear if in hot mode.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P2764 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–115
Step Action Yes No
20 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Does Tech 2 display any DTCs you have not diagnosed? Refer to
4.8 Diagnostic Trouble Code List System OK
When all diagnosis and repairs are completed, check the system for correct operation.
4.35 DTC P2769 – Torque Converter Clutch
Enable Solenoid Control Circuit Low
Voltage
DTC Description
This diagnostic procedure supports DTC P2769 Torque Converter Clutch (TCC) Enable Solenoid Control Circuit Low
Voltage.
Circuit Description
The torque converter clutch (TCC) solenoid valve is an electrical device that is used with the torque converter clutch
pulse width modulation (TCC PWM) solenoid valve to control TCC apply and release. The TCC solenoid valve attaches
to the transmission case assembly extending into the pump cover. The TCC solenoid valve receives voltage through
ignition voltage circuit. The transmission control module (TCM) controls the solenoid by providing the ground path on the
TCC solenoid valve control circuit. The TCM monitors the throttle position (TP) voltage, the vehicle speed and other
inputs to determine when to energize the TCC solenoid valve.
NOTE
The TCC solenoid valve is part of the control
valve body wiring harness. To replace the
solenoid valve, the control valve body harness
must be replaced.
When the TCM detects a continuous open or short to ground in the TCC solenoid valve control circuit, then DTC P2769
sets. DTC P2769 is a type B DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
• The system voltage is 8 – 18 V.
• The engine speed is 500 r.p.m. for 5 seconds.
Conditions for Setting the DTC
DTC P2769 sets when either of the following conditions occurs for 5 seconds:
• The TCM detects an open in the TCC solenoid valve circuit when the TCC is commanded on.
• The TCM detects a short to ground in the TCC shift solenoid valve circuit when the TCC is commanded on.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.
• The TCM inhibits 4th gear if in hot mode.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–116
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P2769 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
Diagnostic Aids
W ith the TCC engaged, the TCC slip speed should be -20 – +40 r.p.m.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
4 Checks for supply voltage to the 3-2 SS valve.
5 Checks the ability of the TCM and wiring to control the ground circuit.
7 Checks the resistance of the control valve body wiring harness and the TCC solenoid valve.
8 Checks if the TCC solenoid valve or control valve body wiring harness is shorted to the transmission housing.
10 Checks if the control valve body wiring harness is shorted to ground.
11 Checks whether any of the other solenoids in the transmission are shorted to ground.
DTC P2769 Diagnostic Table
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–120
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.
• The TCM inhibits 4th gear if in hot mode.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P2770 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
2 Checks for a short to voltage in the TCC solenoid valve signal circuit. Isolates whether the TCM or the TCC solenoid valve and control valve body wiring harness are at fault.
DTC P2770 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check
2 1 Turn off the ignition.
2 Disconnect connector E-95 from the transmission.
NOTE
Additional DTCs may set.
3 Install Tool No. J 44152 Jumper Harness (20 pins) on to the harness connector E-95.
4 Turn on the ignition, with the engine off.
5 Using a test lamp, probe connector E-95 pin 20 to ground.
Does the test lamp illuminate? Go to Step 3 Replace the internal
wiring harness and
TCC solenoid valve, refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle
Servicing.
Go to Step 5
3 Using a multimeter, test between E-95 pin 20 and C-96 pin 25 for a
short to voltage.
Did you find and correct the condition? Go to Step 5 Go to Step 4

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–122
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores either DTC U0073 or DTC U0100 in TCM history during the second consecutive trip in which the
conditions for setting the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.
Test Description
The following number refers to the step numbers in the diagnostic table:
1 The following tests are included in the Diagnostic System Check.
• Tests the integrity of the GM LAN serial data communication circuit.
• Tests for fault conditions on the vehicle immobiliser system stored in the ICU.
DTC P0864 and U0101 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check

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Automatic Transmission – 4L60E – On-vehicle Servicing Page 7C4–12
4 Remove the knob together with the button (5) and spring (6) from the selector lever assembly (7).
5 Turn the sleeve (8) counter clockwise to remove it, make note of the number of turns required to free it.
6 Remove the harness connectors from the base plate (9).
7 Remove the upper housing (10) which is held in place by four latched fasteners.
8 Remove the attaching screw (11) and spring plate (12).
9 Remove the grooved pin (13).
10 Using a small flat blade screwdriver, gently prise the upper end of the selector cable (14) from the pin on the selector lever linkage (15).
11 Remove the selector lever assembly by pressing the rod down (lever in the N position).
12 If required, remove the lamp (16) from its socket by aligning the groove in the socket and the protruding part of the lamp.
13 If required, remove the nut (17), four places, and the shift selector base plate.
Reinstall
1 Apply MULTEMP No 2 grease, or equivalent to the selector lever as indicated in Figure 7C4 – 7.

Figure 7C4 – 7
2 If required, install the shift selector base plate (9) and tighten the nut (17), four places, to the correct torque specification, refer to Figure 7C4 – 6.
Shift selector base plate attaching nut
torque specification ..............................................7.0 Nm
3 Install the selector lever assembly (7) to the base plate: a insert and secure the rod,
b insert the paw led end of the selector lever linkage (15) into the base plate hole,
c attach the end of the selector cable to the pin on the selector lever linkage,

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Automatic Transmission – 4L60E – On-vehicle Servicing Page 7C4–13
d Install the grooved pin (13) in the selector lever.
4 Insert the grooved pin in the base plate détente groove until it touches the front wall. The selector lever is in
the N position.
Figure 7C4 – 8
5 Install the spring plate (12) and tighten the screw (11) to the correct torque specification, refer to Figure 7C4 – 6.
Spring plate attaching screw
torque specification ..............................................2.0 Nm
6 W ith the selector lever knob temporarily installed, ensure the grooved pin of the selector lever moves smoothly in the base plate détente groove.
7 Temporarily install the sleeve (8).
8 If previously removed, install the lamp (16) by aligning the groove in the socket and the protruding part of the lamp and rotate the lamp 90 degrees clockwise.
9 Attach the harness connectors to the base plate.
10 Position the transmission selector lever to the P position.
11 Install the sleeve (8) by rotating it clockwise the same number of turns as noted on removal.
12 Fit the upper housing (10) over the selector lever assembly, do not secure at this stage.
13 Install the knob (4) together with the button (5) and spring (6) to the selector lever assembly.
14 Adjust the clearance (2) between the base plate détente groove and the grooved pin by moving the
selector lever knob sleeve (1).
Base plate détente groove and
grooved pin clearance................................ 0.2 – 1.0 mm

Figure 7C4 – 9
15 Install the screw (3), two places, attaching the knob and tighten to the correct torque specification, refer to Figure 7C4 – 6.

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