ECU ISUZU KB P190 2007 Workshop Repair Manual

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–66
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the Conditions for
Setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits 3-2 downshifts if the vehicle speed is greater than 40 km/h.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P0752 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.
Diagnostic Aids
• If you clear DTC P0752, and then cannot reset DTC P0752, the following conditions may exist:
• Fluid contamination,
• Blocked fluid circuits, or
• Restricted fluid circuits.
• Refer to 5.6 Shift Solenoid Valve State and Gear Ratio.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
2 This step tests the TCM commanded all shifts, all shift solenoid valves responded correctly, and if all the shifts did not occur.
3 Checks the mechanical components that cause the DTC and their state.
DTC P0752 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic
System Check

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–68
4.22 DTC P0756 – 2-3 Shift Solenoid Valve
Performance – No First or Second Gear
DTC Description
This diagnostic procedure supports DTC P0756 2-3 Shift Solenoid (SS) Valve Performance – No First or Second Gear.
Circuit Description
The 2-3 shift solenoid (SS) valve controls the fluid flow acting on the 2-3 shift valves. The 2-3 SS valve is a normally-
open exhaust valve that is used with the 1-2 SS valve, to allow four different shifting combinations.
When the transmission control module (TCM) detects a 4-3-3-4 shift pattern, then DTC P0756 sets. DTC P0756 is a
type A DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
• No DTCs P0120, P0722, P0723, P0742, P0973, P0974, P0976, P0977 or P1815.
• The engine torque is 108 – 882 Nm.
• The engine run time is greater than 5 seconds.
• The transmission fluid temperature is 20 – 130°C.
• The throttle position is greater than 10 percent.
• The output shaft speed is greater than 150 r.p.m.
Conditions for Setting the DTC
Both of the following conditions must occur twice during the same trip:
• Fail Case 1: The TCM commands 1st gear when the output shaft speed is 200 r.p.m. or greater, the engine torque
is 40 – 350 Nm, and the resulting gear ratio is 0.73:1 – 0.77:1 for 2.8 seconds.
• Fail Case 2: The TCM commands 2nd gear when the engine torque is 36 – 350 Nm and the resulting gear ratio is
1.56:1 – 1.64:1 for 1 second.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM inhibits 1st gear.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P0756 in TCM history.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–71
Conditions for Running the DTC
• No DTCs P0120, P0722, P0723, P0742, P0973, P0974, P0976, P0977 or P1815.
• The engine torque is 108 – 882 Nm.
• The engine run time is greater than 5 seconds.
• The transmission fluid temperature is 20 – 130°C.
• The throttle position is greater than 10 percent.
• The output shaft speed is greater than 150 r.p.m.
Conditions for Setting the DTC
The TCM commands 3rd gear and the resulting gear ratio is a 1.44:1 – 1.52:1, 1st gear, for 2.25 seconds.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits 4th gear.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P0757 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.
Diagnostic Aids
• If you clear DTC P0757, and then cannot reset DTC P0757, the following conditions may exist:
• Fluid contamination,
• Blocked fluid circuits, or
• Restricted fluid circuits.
• Refer to 5.6 Shift Solenoid Valve State and Gear Ratio.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
2 This step tests the TCM commanded all shifts, all shift solenoid valves responded correctly, and if all the shifts did not occur.
3 Checks the mechanical components that cause the DTC and their state.

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–73
Step Action Yes No
5 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Does Tech 2 display any DTCs you have not diagnosed? Refer to
4.8 Diagnostic Trouble Code List System OK
When all diagnosis and repairs are completed, check the system for correct operation.
4.24 DTC P0787 – 3-2 Shift Solenoid Control
Circuit Low Voltage
DTC Description
This diagnostic procedure supports the following DTC:
DTC P0787 3-2 Shift Solenoid (SS) Control Circuit Low Voltage.
Circuit Description
The 3-2 shift solenoid (SS) valve is a normally-closed, 3-port, on/off device that controls the 3-2 downshift. The solenoid
attaches to the control valve body within the transmission. The solenoid receives ignition voltage through the ignition
circuit. The transmission control module (TCM) controls the solenoid by providing a ground path on the 3-2 shift solenoid
valve control circuit. During a 3-2 downshift, the 2-4 band applies as the 3-4 clutch releases. The TCM varies the timing
between the 3-4 clutch release and the 2-4 band apply depending on the vehicle speed and the throttle position.
When the TCM detects a continuous open or short to ground in the 3-2 SS valve circuit, then DTC P0787 sets.
DTC P0787 is a type A DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
• The system voltage is 10 – 18 V.
• The engine speed is greater than 450 r.p.m. for 5 seconds.
• Vehicle speed is less than 200 km/h.
Conditions for Setting the DTC
The TCM commands the solenoid off and the voltage feedback remains low, 0 V.
Action Taken When the DTC Sets
•
The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM commands 3rd gear.
• The TCM inhibits TCC engagement.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P0787 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–77
Step Action Yes No
When all diagnosis and repairs are completed, check the system for correct operation.
4.25 DTC P0788 – 3-2 Shift Solenoid Control
Circuit High Voltage
DTC Description
This diagnostic procedure supports DTC P0788 3-2 Shift Solenoid (SS) Control Circuit High Voltage.
Circuit Description
The 3-2 shift solenoid (SS) valve is a normally-closed, 3-port, on/off device that controls the 3-2 downshift. The solenoid
attaches to the control valve body within the transmission. The solenoid receives ignition voltage through the ignition 1
circuit. The transmission control module (TCM) controls the solenoid by providing a ground path on the 3-2 shift solenoid
valve control circuit. During a 3-2 downshift, the 2-4 band applies as the 3-4 clutch releases. The TCM varies the timing
between the 3-4 clutch release and the 2-4 band apply depending on the vehicle speed and the throttle position.
When the TCM detects a continuous short to voltage in the 3-2 shift solenoid valve control circuit, then DTC P0788 sets.
DTC P0788 is a type A DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
• The system voltage is 10 – 18 V.
• The engine speed is 450 r.p.m. for 5 seconds.
• The engine is not in fuel cut off.
Conditions for Setting the DTC
DTC P0788 sets if the TCM commands the solenoid on and the voltage feedback remains high, battery voltage.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the Conditions for
Setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM commands 3rd gear.
• The TCM inhibits TCC engagement.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P0788 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–81
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC.
• The TCM inhibits 4th gear if in hot mode.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P0894 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.
Diagnostic Aids
•
Bronze material found in the transmission oil pan may indicate stator shaft bushing wear. If bushing wear is
suspected, inspect the stator shaft and the input, turbine, shaft for damage.
• Perform the Torque Converter Diagnosis Procedure, refer to 7C3 Automatic Transmission – 4L60E – Hydraulic and
Mechanical Diagnosis.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
3 Checks the torque converter for slippage while in a commanded lock-up state.
4-12 Checks the mechanical components that cause the DTC and their state.
13 W hen the TAP cells are cleared the TCM needs to relearn the TAP cells for the transmission. As such, when the vehicle is first driven, the shifts may be harsh. The transmission shifts should become smoother the more the
vehicle is driven until the TCM has relearned all TAP cells.
DTC P0894 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check
2 Inspect for correct transmission fluid level, refer to 7C4 Automatic
Transmission – 4L60E – On-vehicle Servicing.
Did you perform the fluid checking procedure?
Go to Step 3 Check the
transmission fluid level, refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–90
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
•
The engine run time is greater than 5 seconds.
• The 1-2 SS is commanded on.
Conditions for Setting the DTC
DTC P0973 sets when either of the following conditions occurs for 4.3 seconds:
• The TCM detects an open in the 1-2 shift solenoid valve circuit when the 1-2 SS is commanded on.
• The TCM detects a short to ground in the 1-2 shift solenoid valve circuit when the 1-2 SS is commanded on.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive drive trip in which the conditions
for setting the DTC are met.
• The TCC commands maximum line pressure.
• The TCM inhibits 3-2 shift if vehicle speed is less than 40 km/h.
• The TCM freezes transmission adaptive functions.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P0973 in TCM history.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without an emission related
diagnostic fault occurring.
• The TCM cancels the default actions when the ignition is off long enough to power down the TCM.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
4 Checks the ability of the TCM to control the solenoid.
5 Checks for supply voltage to the 1-2 SS valve.
6 Checks the ability of the TCM and wiring to control the ground circuit.
8 Checks the resistance of the control valve body wiring harness and the 1-2 SS valve.
9 Checks if the 1-2 SS or control valve body wiring harness is shorted to the transmission housing.
13 Checks if the control valve body wiring harness is shorted to ground.
14 Checks if any of the other solenoids in the transmission are shorted to ground.

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–94
attaches to the control valve body within the transmission. The 1-2 SS valve receives ignition voltage through the ignition
voltage circuit. The transmission control module (TCM) controls the solenoid by providing the ground path on the 1-2 SS
valve control circuit.
When the TCM detects a continuous short to voltage in the 1-2 shift solenoid valve control circuit, then DTC P0974 sets.
DTC P0974 is a type A DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
• The system voltage is 8 – 18 V.
• The engine speed is 500 r.p.m. for 5 seconds.
Conditions for Setting the DTC
DTC P0974 sets if the TCM commands the solenoid on and the voltage feedback remains high, battery voltage.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the Conditions for
Setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P0974 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
2 Checks the ability of the TCM to command the 1-2 SS valve.
3 Checks for a short to voltage in the 1-2 SS signal circuit.
4 Checks the serviceability of the 1-2 SS and the control valve body wiring harness.
DTC P0974 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–97
Conditions for Setting the DTC
DTC P0976 sets when either of the following conditions occurs for 4.3 seconds:
• The TCM detects an open in the 2-3 shift solenoid valve circuit when the 2-3 SS is commanded on.
• The TCM detects a short to ground in the 2-3 shift solenoid valve circuit when the 2-3 SS is commanded on.
Action Taken When the DTC Sets
•
The TCM requests the ECM to illuminate the MIL.
• The TCC commands maximum line pressure.
• The TCM inhibits 3-2 shift if vehicle speed is less than 40 km/h.
• The TCM freezes transmission adaptive functions.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P0976 in TCM history.
Conditions for Clearing the DTC
•
The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without an emission related
diagnostic fault occurring.
• The TCM cancels the default actions when the ignition is off long enough to power down the TCM.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
4 Checks the ability of the TCM to control the solenoid.
5 Checks for supply voltage to the 2-3 SS valve.
6 Checks the ability of the TCM and wiring to control the ground circuit.
8 Checks the resistance of the control valve body wiring harness and the 2-3 SS valve.
9 Checks if the 2-3 SS or control valve body wiring harness is shorted to the transmission housing.
13 Checks if the control valve body wiring harness is shorted to ground.
14 Checks whether any of the other solenoids in the transmission are shorted to ground.
DTC P0976 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check

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Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–101
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
•
The system voltage is 8 – 18 V.
• The engine speed is 500 r.p.m. for 5 seconds.
Conditions for Setting the DTC
DTC P0977 sets if the TCM commands the solenoid on and the voltage feedback remains high, battery voltage.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P0977 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
3 Checks for a short to voltage in the 2-3 SS signal circuit.
4 Checks the serviceability of the 2-3 SS.
DTC P0977 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check

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