start ISUZU KB P190 2007 Workshop Repair Manual

Engine Management – V6 – Diagnostics Page 6C1-2–165

Step Action Yes
No
10 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC P0850 fail this ignition cycle? Go to Step 2 Go to Step 11
11 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.43 DTC P1648
DTC Descriptor
This diagnostic procedure supports DTC P1648 – W rong Security Code Entered.
Circuit Description
Tech 2 is used to program the engine control module (ECM). Before any programming, a security code must be entered
into Tech 2. The ECM will check if the code entered is correct before continuing. If the security code is incorrect, DTC
P1648 sets.
Conditions for Running the DTC
Conditions for running the DTC are:
• The ignition is switched on.
• The ignition voltage is 10.0 – 16.0 V.
Conditions for Setting the DTC
An incorrect security code is entered into Tech 2 when attempting to program the ECM.
Action Taken When the DTC Sets
W hen the DTC sets, the malfunction indicator lamp (MIL) is not displayed.
Conditions for Clearing the DTC
The immobiliser security code is a Type ‘C’ DTC. Refer to 1.4 Diagnostic Trouble Codes in this Section, for action
taken when a Type ‘C’ DTC sets and conditions for clearing Type ‘C’ DTCs.
Additional Information
• Refer to 6C1-1 Engine Management –V6 – General Information for details of the ECM operation.
• Refer to 6C1-3 Engine Management –V6 – Service Operations for details on resetting the ECM.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.

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Engine Management – V6 – Diagnostics Page 6C1-2–168

• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
DTC P1668, P2500 or P2501 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC P1668, P2500 or P2501 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 Test the charging system for any fault condition that may cause
incorrect generator operation. Refer to 6D1-1 Charging System – V6.
W as any fault found and rectified? Go to Step 6 Go to Step 4
4 Test the Gen L signal circuit for a high resistance, open circuit, short
to ground or short to voltage fault condition. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
W as any fault found and rectified? Go to Step 6 Go to Step 5
5 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 6 —
6 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does any of the Generator L terminal circuit DTCs fail this ignition
cycle? Go to Step 2 Go to Step 7
7 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.45 DTC P1845
DTC Descriptor
This diagnostic procedure supports DTC P1845 – Engine Torque Reduction Malfunction
Circuit Description
The ECM monitors and compares the engine torque output against the maximum allowable engine torque. Refer to
6C1-1 Engine Management – V6 – General Information for details of the engine torque limit management operation.
If the requested torque is higher than the maximum allowable torque, the ECM applies engine torque limitation and DTC
P1845 – Engine Torque Reduction Malfunction sets.
Conditions for Running the DTC
DTC P1845 runs continuously when the engine is running at speeds greater than 40 rpm.

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Engine Management – V6 – Diagnostics Page 6C1-2–169

Conditions for Setting the DTC
The engine torque output exceeds the maximum allowable torque output for 10 minutes.
Conditions for Clearing the DTC
DTC P1845 – Engine Torque Reduction Malfunction is a Type ‘C’ DTC. Refer to 1.4 Diagnostic Trouble Codes in this
Section, for action taken when a Type ‘C’ DTC sets and conditions for clearing Type ‘C’ DTC.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the Engine Torque Limit
Management operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
Test Description
The following number refers to the step number in the diagnostic table:
4 Fault conditions that apply excessive load on the engine may trigger this DTC.
DTC P1845 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for running the DTC or road test the vehicle under various driving condition.
3 Using Tech 2, select the DTC display function.
Does DTC P1845 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 Are there any other ECM or TCM DTCs set? Refer to the
appropriate DTC table. Go to Step 4
4 Inspect for fault conditions in the engine or transmission that applies
excessive load on the engine.
W as any fault found and rectified? Go to Step 6 Go to Step 5
5 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 6 —
6 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC P1845 fail this ignition cycle? Go to Step 2 Go to Step 7

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Engine Management – V6 – Diagnostics Page 6C1-2–174

19 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC P2096 or P2098 fail this ignition cycle? —
Go to Step 2 Go to Step 20
20 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? —
Go to the
appropriate DTC Table in this Section System OK
When all diagnosis and repairs are completed, clear all DTCs and verify correct operation
7.47 DTC P2097 or P2099
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2097 Post Catalyst O2 Sensor Fuel Trim Above Upper Limit (Bank 1)
• DTC P2099 Post Catalyst O2 Sensor Fuel Trim Above Upper Limit (Bank 2)
Circuit Description
The wide band heated oxygen sensor 1 measures the amount of oxygen in the exhaust system and provides more
information than the switching style HO2S2. The wide band sensor consists of an oxygen sensing cell, an oxygen
pumping cell, and a heater. The exhaust gas sample passes through a diffusion gap between the sensing cell and the
pumping cell. The engine control module (ECM) supplies a voltage to the HO2S and uses this voltage as a reference to
the amount of oxygen in the exhaust system. An electronic circuit within the ECM controls the pump current through the
oxygen pumping cell, maintaining a constant voltage in the oxygen sensing cell. The ECM monitors the voltage variation
in the sensing cell and attempts to keep the voltage constant by increasing or decreasing the amount of current flow, or
oxygen ion flow, to the pumping cell. By measuring the amount of current required to maintain the voltage in the sensing
cell, the ECM can determine the concentration of oxygen in the exhaust. The HO2S voltage is displayed as a lambda
value. A lambda value of 1 is equal to a stoichiometric air fuel ratio of 14.7:1. Under normal operating conditions, the
lambda value will remain around 1. W hen the fuel system is lean, the oxygen level will be high and the lambda signal
will be high or more than 1. W hen the fuel system is rich, the oxygen level will be low, and the lambda signal will be low
or less than 1. The ECM uses this information to maintain the correct air / fuel ratio.
Fuel trim biasing is used by the ECM to keep the post catalyst HO2S voltage within a range of 580 – 665 mV as
possible. This allows optimal catalyst efficiency under light load conditions, such as at idle or a steady cruise. The ECM
constantly monitors how lean or rich the fuel trim bias is commanded. If the ECM detects that the fuel trim bias is
commanded rich for more than a calibrated amount, DTC P2097 or P2099 sets.
Conditions for Running the DTC
• Before the ECM can report DTC P2096 or P2098 failed, DTCs P0030, P0031, P0032, P0041, P0050, P0051,
P0052, P0101, P0131, P0132, P0135, P0137, P0138, P0140, P0141, P0151, P0152, P0155, P0157, P0158,
P0160, P0161, P2231, P2234, P2237, P2240, P2243, P2247, P2251, P2254, P2270, P2271, P2273, P2626, and
P2629 must run and pass.
• The engine is operating for more than 2 seconds.
• The post catalyst fuel trim control is enabled.
• The front and rear HO2S are in Closed Loop.
• DTCs P2097 and P2099 run continuously once the above conditions are met for more than 40 seconds.
Conditions for Setting the DTC
The post catalyst fuel trim correction factor is biased rich by more than –3 percent of the HO2S lambda value for more
than 4 seconds.

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Engine Management – V6 – Diagnostics Page 6C1-2–178

19 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC P2097 or P2099 fail this ignition cycle? —
Go to Step 2 Go to Step 20
20 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? —
Go to the
appropriate DTC Table in this Section System OK
When all diagnosis and repairs are completed, clear all DTCs and verify correct operation

7.48 DTC P2105
DTC Descriptor
This diagnostic procedure supports DTC P2105 – Throttle Control Forced Engine Shutdown.
Circuit Description
The ECM monitors and evaluates the accelerator pedal position (APP) sensors signal voltage along with other sensor
inputs to determine the desired throttle opening. To control the throttle plate movement, the ECM applies a pulse width
modulated (PW M) signal voltage to the throttle actuator motor through the throttle actuator motor control circuits.
• At engine idle speed or when no current is flowing into the throttle actuator control (TAC) motor, a constant force
return spring holds the throttle plate at a constant seven percent throttle opening position.
• To control the throttle opening, the ECM applies PW M voltage to the TAC motor. The ECM increases this PW M
voltage duty cycle to increase the throttle opening.
To decrease the throttle opening from the seven percent rest position, the ECM reverses the polarity of the TAC motor
control circuit then applies a PW M voltage to the TAC motor.
The ECM monitors the ignition supply voltage to ensure the correct operation of the engine management components
and sensors. DTC P2105 sets if the ECM detects an incorrect ignition voltage.
Conditions for Running the DTC
DTC P2105 runs continuously when the ECM completed the power-down process in the last ignition cycle.
Conditions for Setting the DTC
The ECM detects an incorrect voltage level at the ignition supply circuits.
Conditions for Clearing the DTC
DTC P2105 – Throttle Actuator Control (TAC) Module Internal Circuit is a Type A DTC. Refer to 1.4 Diagnostic Trouble
Codes in this Section, for action taken when a Type A DTC sets and conditions for clearing Type A DTC.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the TP actuator operation.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.

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Engine Management – V6 – Diagnostics Page 6C1-2–179

DTC P2105 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC P2105 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 1 Remove the ECM / TCM Fuse 32 from the engine compartment
relay panel assembly.
NOTE
Voltage may be available at both terminals of Fuse 32
because of normal voltage feed back condition. Therefore,
the fuse must be removed prior to testing.
2 Inspect the ECM / TCM Fuse 32 for an open circuit fault condition.
W as any fault found and rectified? Go to Step 7 Go to Step 4
4 1 Remove the engine control relay from the engine compartment
relay panel assembly.
2 Test the ignition circuit of the ECM, from the fuse terminal to the Engine control relay for a high resistance, open circuit, short to
ground or short to voltage fault condition. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
NOTE
The engine control relay supplies ignition voltage to other
components and sensors through the ECM ignition circuit.
A fault condition in this ignition circuit may trigger DTCs on
components or sensors connected to this circuit.
W as any fault found and rectified? Go to Step 7 Go to Step 5
5 Disconnect the vehicle side wiring connector of the ECM. Refer to
6C1-3 Engine Management – V6 – Service Operations.
Test both ignition circuits of the ECM, from the fuse terminal to the
ECM wiring connector for a high resistance, open circuit, short to
ground or short to voltage fault condition. Refer to 8A Electrical - Body
and Chassis for information on electrical fault diagnosis.
W as any fault found and rectified? Go to Step 7 Go to Step 6
6 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 7 —
7 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC P2105 fail this ignition cycle? Go to Step 2 Go to Step 8
8 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK

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Engine Management – V6 – Diagnostics Page 6C1-2–181

Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the TP sensor operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
DTC P2107 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC P2107 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 4 —
4 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC P2107 fail this ignition cycle? Go to Step 2 Go to Step 5
5 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.50 DTC P2122, P2123, P2127, P2128 or
P2138
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2122 – Accelerator Pedal Position Sensor 1 Voltage Low
• DTC P2123 – Accelerator Pedal Position Sensor 1 Voltage High
• DTC P2127 – Accelerator Pedal Position Sensor 2 Voltage Low
• DTC P2128 – Accelerator Pedal Position Sensor 2 Voltage High
• DTC P2138 – Accelerator Pedal Position Sensor 1 – 2 Correlation
Circuit Description
The ECM applies a separate 5 V reference circuit and low reference circuit to the accelerator pedal position (APP)
sensor 1 and sensor 2. The APP sensors produce a signal voltage that represents the accelerator pedal position.

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DTC P2122, P2123, P2127, P2128 or P2138 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Start the engine.
3 Quickly depress the accelerator pedal to wide-open throttle then release pedal. Repeat this procedure several times or operate
the vehicle within the conditions for running the DTC.
4 Using Tech 2, select the DTC display function.
Does DTC P2122, P2123, P2127, P2128 or P2138 fail this ignition
cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 1 Disconnect the APP sensor wiring connector.
2 Switch on the ignition with the engine not running.
3 Using a digital multimeter, measure the voltage between the 5 V reference circuit of the appropriate APP sensor and the ECM
housing.
Does the multimeter display 4.8 – 5.2 V? Go to Step 4 Go to Step 6
4 1 Connect a 3 A fused jumper wire between the 5 V reference
circuit and the signal circuit of the appropriate APP sensor.
2 Switch on the ignition with the engine not running.
3 Using Tech 2, observe the voltage parameter appropriate APP sensor.
Does Tech 2 display 4.8 – 5.2 V ?
Go to Step 5 Go to Step 7
5 1 Switch off the ignition.
2 Remove ECM / TCM Fuse 29 from the engine compartment fuse and relay panel assembly.
3 Using a DMM, measure the resistance between the appropriate TP sensor low reference circuit and the ECM housing.
NOTE
Install the ECM Fuse 29 to the engine compartment fuse
and relay panel assembly after completing this test.
Does the multimeter display 5 Ω? Go to Step 9 Go to Step 8
6 Test the 5 V reference circuit of the appropriate APP sensor for a high
resistance, open circuit, short to ground or short to voltage fault
condition. Refer to 8A Electrical - Body and Chassis for information on
electrical fault diagnosis.
W as any fault found and rectified? Go to Step 11 Go to Step 10
7 Test the signal circuit of the appropriate APP sensor for a high
resistance, open circuit, short to ground or short to voltage fault
condition. Refer to 8A Electrical - Body and Chassis for information on
electrical fault diagnosis.
W as any fault found and rectified? Go to Step 11 Go to Step 10
8 Test the low reference circuit of the appropriate APP sensor for a high
resistance or an open circuit fault condition. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
W as any fault found and rectified? Go to Step 11 Go to Step 10

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Engine Management – V6 – Diagnostics Page 6C1-2–184

Step Action Yes No
9 Replace the accelerator pedal assembly. Refer to 6C1-3 Engine
Management – V6 – Service Operations.
W as the repair completed? Go to Step 11 —
10 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 11 —
11 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does any of the APP Sensor Circuit DTCs fail this ignition cycle? Go to Step 2 Go to Step 12
12 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.51 DTC P2177 or P2179
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2177 Fuel Trim System Lean at Cruise or Accel Bank 1
• DTC P2179 Fuel Trim System Lean at Cruise or Accel Bank 2
Circuit Description
The engine control module (ECM) controls the air / fuel metering system to provide the best possible combination of
driveability, fuel economy, and emission control. Fuel delivery is controlled differently during Open and Closed Loop.
During Open Loop, the ECM determines fuel delivery based on sensor signals without heated oxygen sensor (HO2S)
input. During Closed Loop, the HO2S inputs are added and used by the ECM to calculate short and long term fuel trim
fuel delivery adjustments. If the HO2S indicate a lean condition, fuel trim values will be above 0 percent. If the HO2S
indicate a rich condition, fuel trim values will be below 0 percent. Short term fuel trim values change rapidly in response
to the HO2S signals. Long term fuel trim makes coarse adjustments to maintain an air / fuel ratio of 14.7:1. If the ECM
detects an excessively lean condition, this DTC sets.
Conditions for Running the DTC
• Before the ECM can report DTC P2177 or P2179 failed, DTCs P0101, P0121, P0122, P0123, P0133, P0153,
P0221, P0222, P0223, P0336, P0338, P0443, P0458, P0459, P0461, P0462, P0463, P2066, P2067, and P2068
must run and pass.
• The fuel system is in closed loop.
• The long fuel trim is active.
• The engine coolant temperature (ECT) is more than 60° C.
• The evaporative emission (EVAP) canister purge solenoid valve is not enabled.
• The intake air temperature (IAT) is less than 60° C.
• The fuel level is more than 11.6 percent.
• The amount of air flow into the engine is more than 7,000 grams.
• DTC P2177 and P2179 runs continuously once the above conditions are met for at least 300 seconds.

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2 NOTE
If any DTCs are set, except P2177 or
P2179, refer to those DTCs before
proceeding with this diagnostic.
1 Idle the engine at the normal operating temperature.
2 Check that the fuel system is operating in Closed Loop.
3 Observe the Total Fuel Trim Avg. parameter for bank 1 or bank 2 with a scan tool.
Is the Total Fuel Trim Avg. less than the specified
value indicated? 23%
Go to Step 3 Go to Step 4
3 1 Use Tech 2 to clear the DTC/s.
2 Ignition OFF for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the Conditions for Running the DTC.
Does the DTC fail this ignition cycle? —
Go to Step 4 Refer to Additional
Information in this DTC
4 Are both banks of the engine operating lean? —
Go to Step 5 Go to Step 7
5 1 Start the engine.
NOTE
Additional DTCs will set when the MAF
sensor disconnected.
2 Disconnect the mass air flow (MAF) sensor harness connector while the engine is operating.
3 Observe the Short Term FT parameter for bank 1 and bank 2, using Tech 2.
4 Reconnect the MAF sensor after completing this step.
Does the Short Term FT parameter for both banks of
the engine change more than the specified value with
the MAF sensor disconnected? 20%
Go to 7.6
DTC
P0101, P0102 or P0103in this Section Go to Step 6

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