1000 ISUZU KB P190 2007 Workshop Repair Manual

GENERAL INFORMATION 0A-13
MASS
POUNDS TO KILOGRAMS
lbs. 0 1 2 3 4 5 6 7 8 9 lbs. kg kg kg kg kg kg kg kg kg kg - 0.454 0.907 1.361 1.814 2.268 2.722 3.175 3.629 4.082 - 10 4.536 4.990 5.443 5.897 6.350 6.804 7.257 7.711 8.165 8.618 10 20 9.072 9.525 9.979 10.433 10.886 11.340 11.793 12.247 12.701 13.154 20 30 13.608 14.061 14.515 14.969 15.422 15.876 16.329 16.783 17.237 17.690 30 40 18.144 18.597 19.051 19.504 19.958 20.412 20.865 21.319 21.772 22.226 40 50 22.680 23.133 23.587 24.040 24.494 24.948 25.401 25.855 26.308 26.762 50 60 27.216 27.669 28.123 28.576 29.030 29.484 29.937 30.391 30.844 31.298 60 70 31.751 32.205 32.659 33.112 33.566 34.019 34.473 34.927 35.380 35.834 70 80 36.287 36.741 37.195 37.648 38.102 38.555 39.009 39.463 39.916 40.370 80 90 40.823 41.277 41.731 42.184 42.638 43.091 43.545 43.998 44.452 44.906 90 100 45.359 45.813 46.266 46.720 47.174 47.627 47.081 48.534 48.988 49.442 100

KILOGRAMS TO POUNDS
kg 0 1 2 3 4 5 6 7 8 9 kg lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. - 2.205 4.409 6.614 8.818 11.023 13.228 15.432 17.637 19.842 - 10 22.046 24.251 26.455 28.660 30.865 33.069 35.274 37.479 39.683 41.888 10 20 44.092 46.297 48.502 50.706 52.911 55.116 57.320 59.525 61.729 63.934 20 30 66.139 68.343 70.548 72.753 74.957 77.162 79.366 81.571 83.776 85.980 30 40 88.185 90.390 92.594 94.799 97.003 99.208 101.413 103.617 105.822 108.026 40 50 110.231 112.436 114.640 16.845 119.050 121.254 123.459 125.633 127.868 130.073 50 60 132.277 134.482 136.687 138.891 141.096 143.300 145.505 147.710 149.914 152.119 60 70 154.324 156.528 158.732 160.937 163.142 165.347 167.551 169.756 171.961 174.165 70 80 176.370 178.574 180.780 182.984 185.188 187.393 189.597 191.802 194.007 196.211 80 90 198.416 200.621 202.825 205.030 207.234 209.439 211.644 213.848 216.053 218.258 90 100 220.462 222.667 224.871 227.076 229.281 231.485 233.690 235.895 238.099 240.304 100

KILOGRAMS TO NEWTONS
kg 0 1 2 3 4 5 6 7 8 9 kg N N N N N N N N N N - - 9.81 19.61 29.42 39.23 49.03 58.84 68.65 78.45 88.26 - 10 98.07 107.87 117.68 127.49 137.29 147.10 156.91 166.71 176.52 186.33 10 20 196.13 205.94 215.75 225.55 235.36 245.17 254.97 264.78 274.59 284.39 20 30 294.20 304.01 313.81 323.62 333.43 343.23 353.04 362.85 372.65 382.46 30 40 392.27 402.07 411.88 421.69 431.49 441.30 451.11 460.91 470.72 480.53 40 50 490.33 500.14 509.95 519.75 529.56 539.37 549.17 558.98 568.79 578.59 50 60 558.40 598.21 608.01 617.82 627.63 637.43 647.24 657.05 666.85 676.66 60 70 686.47 696.27 706.08 715.89 725.69 735.50 745.31 755.11 764.92 774.73 70 80 784.53 794.34 804.15 813.95 823.76 833.57 843.37 853.18 862.99 872.79 80 90 882.60 892.41 902.21 912.02 921.83 931.63 941.44 951.25 961.05 970.86 90 100 980.67 990.47 1000.28 1010.08 1019.89 1029.70 1039.50 1049.31 1059.12 1068.92 100

NEWTONS TO KILOGRAMS
N 0 10 20 30 40 50 60 70 80 90 kg kg kg kg kg kg kg kg kg kg kg N - - 1.020 2.039 3.059 4.079 5.099 6.118 7.138 8.158 9.177 10 10.197 11.217 12.237 13.256 14.276 15.296 16.316 17.335 18.355 19.375 10 20 20.394 21.414 22.434 23.453 24.473 25.493 26.513 27.532 28.552 29.572 20 30 30.592 31.611 32.631 33.651 34.670 35.690 36.710 37.730 38.749 39.769 30 40 40.789 41.809 42.828 43.848 44.868 45.887 46.907 47.927 48.947 49.966 40 50 50.986 52.006 53.025 54.045 55.065 56.085 57.104 58.124 59.144 60.163 50 60 61.183 62.203 63.223 64.242 65.262 66.282 67.302 68.321 69.341 70.361 60 70 71.380 72.400 73.420 74.440 75.459 76.479 77.499 78.518 79.538 80.558 70 80 81.578 82.597 83.617 84.637 85.656 86.676 87.696 88.716 89.735 90.755 80 90 91.775 92.795 93.814 94.834 95.854 96.873 97.893 98.913 99.933 100.952 90 100 101.972 102.992 104.011 105.031 106.051 107.071 108.090 109.110 110.130 111.149 100


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ISUZU KB P190 2007

0A-14 GENERAL INFORMATION
PRESSURE

POUNDS PER SQUARE INCH TO KILOGRAMS PER SQUARE CENTIMETER
lb/in2 0 1 2 3 4 5 6 7 8 9 lb/in2 (psi) kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 (psi) - 0.0703 0.1406 0.2109 0.2812 0.3515 0.4218 0.4921 0.5625 0.6328 - 10 0.7031 0.7734 0.8437 0.9140 0.9843 1.0546 1.1249 1.1952 1.2655 1.3358 10 20 1.4061 1.4764 1.5468 1.6171 1.6874 1.7577 1.8280 1.8983 1.9686 2.0389 20 30 2.1092 2.1795 2.2498 2.3201 2.3904 2.4607 2.5311 2.6014 2.6717 2.7420 30 40 2.8123 2.8826 2.9529 3.0232 3.0935 3.1638 3.2341 3.3044 3.3747 3.4450 40 50 3.5154 3.5857 3.6560 3.7263 3.7966 3.8669 3.9372 4.0075 4.0778 4.1481 50 60 4.2184 4.2887 4.3590 4.4293 4.4996 4.5700 4.6403 4.7106 4.7809 4.8512 60 70 4.9215 4.9918 5.0621 5.1324 5.2027 5.2730 5.3433 5.4136 5.4839 5.5543 70 80 5.6246 5.6947 5.7652 5.8355 5.9058 5.9761 6.0464 6.1167 6.1870 6.2573 80 90 6.3276 6.3979 6.4682 6.5386 6.6089 6.6792 6.7495 6.8198 6.8901 6.9604 90 100 7.0307 7.1010 7.1713 7.2416 7.3119 7.3822 7.4525 7.5228 7.5932 7.6635 100

KILOGRAMS PER SQUARE CENTIMETER TO POUNDS PER SQUARE INCH
kg/cm2 0 1 2 3 4 5 6 7 8 9 kg/cm2 lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) - 14.22 28.45 42.67 56.89 71.12 85.34 99.56 113.78 128.01 - 10 142.23 156.45 170.68 184.90 199.12 213.35 227.57 241.79 256.01 270.24 10 20 284.46 298.6 312.91 327.13 341.35 355.58 369.80 384.02 398.24 412.47 20 30 426.69 440.91 455.14 469.36 483.58 497.81 512.03 526.25 540.47 554.70 30 40 568.92 583.14 597.37 611.59 625.81 640.04 654.26 668.48 682.70 696.93 40 50 711.16 725.37 739.60 753.82 768.04 782.27 795.49 810.71 824.93 839.16 50 60 853.38 867.60 881.83 896.05 910.27 924.50 938.72 952.94 967.16 981.39 60 70 995.61 1009.83 102406 1038.28 1052.50 1066.73 1080.95 1095.17 1109.39 1123.62 70 80 1137.84 1152.06 1166.27 1180.51 1194.73 1208.96 1223.18 1237.40 1251.62 1265.85 80 90 1280.07 1294.20 1308.52 1322.74 1336.96 1351.19 1365.41 1379.63 1393.85 1408.08 90 100 1422.30 1436.52 1450.75 1464.97 1479.19 1493.42 1507.64 1521.86 1536.08 1550.31 100

KILOGRAMS PER SQUARE CENTIMETER TO KILO-PASCALS
kg/cm2 0 1 2 3 4 5 6 7 8 9 kg/cm2 KPa KPa KPa KPa KPa KPa KPa KPa KPa KPa - - 98.1 196.1 294.2 392.3 490.3 588.4 686.5 784.5 882.6 - 10 980.7 1078.7 1176.8 1274.9 1372.9 1471.0 1569.1 1667.1 1765.2 1863.3 10 20 1961.3 2059.4 2157.5 2255.5 2353.6 2451.7 2549.7 2647.8 2745.9 2843.9 20 30 2942.0 3040.1 3138.1 3236.2 3334.3 3432.3 3530.4 3628.5 3726.5 3824.6 30 40 3922.7 4020.7 4118.8 4216.9 4314.9 4413.0 4511.1 4609.1 4707.2 4805.3 40 50 4903.3 5001.4 5099.5 5197.5 5295.6 5393.7 5491.7 5589.8 5687.9 5785.9 50 60 5584.0 5982.1 6080.1 6178.2 6276.3 6374.3 6472.4 6570.5 6668.5 6766.6 60 70 6864.7 6962.7 7060.8 7158.9 7256.9 7355.0 7453.1 7551.1 7649.2 7747.3 70 80 7845.3 7943.4 8041.5 8139.5 8237.6 8335.7 8433.7 8531.8 8629.9 8727.9 80 90 8826.0 8924.1 9022.1 9120.2 9218.3 9316.3 9414.4 9512.5 9610.5 9708.6 90 100 9806.7 9904.7 10002.8 10100.8 10198.9 10297.0 10395.0 10493.1 10591.2 10689.2 100

KILO-PASCALS TO KILOGRAMS PER SQUARE CENTIMETER
KPa 0 100 200 300 400 500 600 700 800 900 KPa kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 - - 1.020 2.039 3.059 4.079 5.099 6.118 7.138 8.158 9.177 - 1000 10.197 11.217 12.237 13.256 14.276 15.296 16.316 17.335 18.355 19.375 1000 2000 20.394 21.414 22.434 23.453 24.473 25.493 26.513 27.532 28.552 29.572 2000 3000 30.592 31.611 32.631 33.651 34.670 35.690 36.710 37.730 38.749 39.769 3000 4000 40.789 41.809 42.828 743.848 44.868 45.887 46.907 47.927 48.947 49.966 4000 5000 50.986 52.006 53.025 54.045 55.065 56.085 57.104 58.124 59.144 60.163 5000 6000 61.183 62.203 63.223 64.242 65.262 66.282 67.302 68.321 69.341 70.361 6000 7000 71.380 72.400 73.420 74.440 75.459 76.479 77.499 78.518 79.538 80.558 7000 8000 81.578 82.597 83.617 84.637 85.656 86.676 87.696 88.716 89.735 90.755 8000 9000 91.775 92.794 93.814 94.834 95.854 96.873 97.893 98.913 99.933 100.952 9000 10000 101.972 102.992 104.011 105.031 106.051 107.071 108.090 109.110 110.130 111.149 10000


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ISUZU KB P190 2007

GENERAL INFORMATION 0A-15
TORQUE

FOOT POUNDS TO KILOGRAM METERS
ft. lbs. 0 1 2 3 4 5 6 7 8 9 ft. lbs. kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m - 0.138 0.277 0.415 0.553 0.691 0.830 0.968 1.106 1.244 - 10 1.383 1.521 1.659 1.797 1.936 2.074 2.212 2.350 2.489 2.627 10 20 2.765 2.903 3.042 3.180 3.318 3.456 3.595 3.733 3.871 4.009 20 30 4.148 4.286 4.424 4.562 4.700 4.839 4.977 5.115 5.253 5.392 30 40 5.530 5.668 5.807 5.945 6.083 6.221 6.360 6.498 6.636 6.774 40 50 6.913 7.051 7.189 7.328 7.466 7.604 7.742 7.881 8.019 8.157 50 60 8.295 8.434 8.572 8.710 8.848 8.987 9.125 9.263 9.401 9.540 60 70 9.678 9.816 9.954 10.093 10.231 10.369 10.507 10.646 10.784 10.922 70 80 11.060 11.199 11.337 11.475 11.613 11.752 11.890 12.028 12.166 12.305 80 90 12.442 12.581 12.719 12.858 12.996 13.134 13.272 13.410 13.549 13.687 90 100 13.826 13.964 14.102 14.240 14.379 14.517 14.655 14.793 14.932 15.070 100

KILOGRAM METERS TO FOOT POUNDS
kg-m 0 1 2 3 4 5 6 7 8 9 kg-m ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. - 7.23 14.47 21.70 28.93 36.17 43.40 50.63 57.86 65.10 - 10 72.33 79.56 86.80 94.03 101.26 108.50 115.73 122.96 130.19 137.43 10 20 144.66 151.89 159.13 166.36 173.59 180.83 188.06 195.29 202.52 209.76 20 30 217.00 224.22 231.46 238.69 245.92 253.16 260.39 267.62 274.85 282.09 30 40 289.32 296.55 303.79 311.02 318.25 325.49 332.72 339.95 347.18 354.42 40 50 361.65 368.88 376.12 383.35 390.58 397.82 405.05 412.28 419.51 426.75 50 60 433.98 441.21 448.45 455.68 462.91 470.15 477.38 484.61 491.84 499.08 60 70 506.31 513.54 520.78 528.01 535.24 542.48 549.71 556.94 564.17 571.41 70 80 578.64 585.87 593.11 600.34 607.57 614.81 622.04 629.27 636.50 643.74 80 90 650.97 658.20 665.44 672.67 679.90 687.14 694.37 701.60 708.83 716.07 90 100 723.30 730.53 737.77 745.00 752.23 759.47 766.70 773.93 781.16 788.40 100

KILOGRAM METERS TO NEWTON METERS
kg-m 0 1 2 3 4 5 6 7 8 9 kg-m N-m N-m N-m N-m N-m N-m N-m N-m N-m N-m - - 9.81 19.61 29.42 39.23 49.03 58.84 68.65 78.45 88.26 - 10 98.07 107.87 117.68 127.49 137.29 147.10 156.91 166.71 176.52 186.33 10 20 196.13 205.94 215.75 225.55 235.36 245.17 254.97 264.78 274.59 284.39 20 30 294.20 304.01 313.81 323.62 333.43 343.23 353.04 362.85 372.65 382.46 30 40 392.27 402.07 411.88 421.69 431.49 441.30 451.11 460.91 470.72 480.53 40 50 490.33 500.14 509.95 519.75 529.56 539.37 549.17 558.98 568.79 578.59 50 60 588.40 589.21 608.01 617.82 627.63 637.43 647.24 657.05 666.85 676.66 60 70 686.47 696.27 706.08 715.89 725.69 735.50 745.31 755.11 764.92 774.73 70 80 784.53 794.34 804.15 813.95 823.76 833.57 843.37 853.18 862.99 872.79 80 90 882.60 892.41 902.21 912.02 921.83 931.63 941.44 951.25 961.05 970.86 90 100 980.67 990.47 1000.28 1010.08 1019.89 1029.70 1039.50 1049.31 1059.12 1068.92 100

NEWTON METERS TO KILOGRAM METERS
N-m 0 10 20 30 40 50 60 70 80 90 N-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m - - 1.020 2.039 3.059 4.079 5.099 6.118 7.138 8.158 9.177 - 100 10.197 11.217 12.236 13.256 14.276 15.296 16.315 17.335 18.355 19.374 100 200 20.394 21.414 22.433 23.453 24.473 25.493 26.512 27.532 28.552 29.571 200 300 30.591 31.611 32.630 33.650 34.670 35.690 36.710 37.729 38.749 39.768 300 400 40.789 41.808 42.827 43.847 44.867 45.887 46.906 47.926 48.946 49.965 400 500 50.986 52.005 53.024 54.044 55.064 56.084 57.103 58.123 59.143 60.162 500 600 61.183 62.202 63.221 64.241 65.261 66.281 67.300 68.320 69.340 70.359 600 700 71.380 72.399 73.418 74.438 75.485 76.478 77.497 78.517 79.537 80.556 700 800 81.577 82.596 83.615 84.635 85.655 86.675 87.694 88.714 89.734 90.753 800 900 91.774 92.793 93.812 94.832 95.852 96.872 97.891 98.911 99.931 100.950 900 1000 101.972 102.990 104.009 105.029 106.049 107.069 108.088 109.108 110.128 111.147 1000


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ISUZU KB P190 2007

3C-10 FRONT SUSPENSION
Removal
1. Raise the vehicle and support it with suitable
safety stands.
2. Remove wheel and tire assembly. Refer to W heel Replacement in this section.
3. Remove link nut.

CAUTION: Be careful not to damage the ball joint
boot.
4. Support lower control arm with a jack.
5. Remove the shock absorber bolt and nut.
6. Remove lower ball joint nut and cotter pin, then use remover 5-8840-2017-0 to remove the lowe
r
ball joint from the knuckle.

P1010003
7. Apply the setting marks to the front and rear cam
bolt and crossmember, then loosen nut, and cam
bolt.
8. Remove the shock absorber nut.
9. Remove the shock absorber asm.



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ISUZU KB P190 2007

FRONT SUSPENSION 3C-19
6. Remove the stabilizer link nuts. Right and left.
7. Remove the wheel speed sensor from the knuckle.
8. Remove back plate.
9. Remove lower ball joint by using remover 5-8840- 2017-0.
CAUTION: Be careful not to damage the ball joint
boot.

P1010009
10. Remove upper ball joint by using remover 5-8840-2017-0.
CAUTION: Be careful not to damage the ball joint
boot.

P1010011
11. Remove knuckle.

Inspection and Repair
Make the necessary adjustments or parts replacement
if wear, damage, corrosion or any other abnormal
condition is found during inspection.
Check the following parts:
• Knuckle
• Knuckle arm
Installation
1. Install knuckle assembly.
2. Install upper ball joint and tighten the nut to the specified torque, with just enough additional torque
to align cotter pin holes. Install new cotter pin.
Torque: 98 N ⋅
⋅⋅
⋅
m (10.0 kgf ⋅
⋅⋅
⋅
m/72 lb ⋅ft)
3. Install lower ball joint and tighten the nut to the specified torque, with just enough additional torque
to align cotter pin holes. Install new cotter pin.
Torque: 147 N ⋅
⋅⋅
⋅
m (15.0 kgf ⋅
⋅⋅
⋅
m/108 lb ⋅ft)
4. Install back plate.
5. Install wheel speed sensor.
6. Install stabilizer link nut. Right and left.


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ISUZU KB P190 2007

FRONT SUSPENSION 3C-21
5. Remove link nut.
6. Remove upper ball joint by using remover 5-8840- 2017-0.
CAUTION: Be careful not to damage the ball joint
boot.

P1010005
7. Remove upper control arm nut.
8. Remove upper control arm bolt.
9. Remove upper ball joint bolt and nut.
10. Remove upper ball joint.
11. Remove upper control arm assembly.
12. Remove bushing.
Inspection and Repair
Make necessary parts replacement if wear, damage,
corrosion or any other abnormal conditions are found
during inspection.
Check the following parts:
• Upper control arm
• Bushing
Installation
1. Install bushing by using installer 5-8840-0257-0
and 5-8840-2327-0.


P1010062
2. Install upper ball joint and tighten it to the specified
torque.
Torque: 31 N ⋅
⋅⋅
⋅
m (3.2 kgf ⋅
⋅⋅
⋅
m/23 lb ⋅ft)
3. Install nut and cotter pin then tighten the nut to the specified torque, with just enough additional torque
to align cotter pin holes. Install new cotter pin.
Torque: 98 N ⋅
⋅⋅
⋅
m (10.0 kgf ⋅
⋅⋅
⋅
m/72 lb ⋅ft)
4. Install upper control arm assembly.
5. Install upper control arm bolt and nut.
NOTE: Apply oil to the thread.
NOTE: Tighten the bolt with the parts in the position
shown in the illustration below.
Buffer clearance: 25.9 mm (1.02 in)
Torque: 137 N ⋅
⋅⋅
⋅
m (14.0 kgf ⋅
⋅⋅
⋅
m/101 lb ⋅ft)




















RTW 53ASH000201
6. Install brake fluid hose nut.
7. Install speed sensor harness nut.

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ISUZU KB P190 2007

FRONT SUSPENSION 3C-25

P1010005
5. Remove upper ball joint bolt and nut.
6. Remove upper ball joint.
Inspection and Repair
Make necessary parts replacement if wear, damage,
corrosion or any other abnormal conditions are found
during inspection.
• Inspect the lower end of the boot for damage o
r
grease leaks. Move the ball joint as shown in the
figure to confirm its normal movement.
• Inspect screw/taper area of ball for damage.
• If any defects are found by the above inspections,
replace the ball joint assembly with new one.





450R300030
• After moving the ball joint 4 or 5 times, attach nut
then measure the preload.
Starting torque: 1.3-3.2 N ⋅
⋅⋅
⋅
m (0.13-0.33 kgf ⋅
⋅⋅
⋅
m/0.9-
2.4 lb ⋅ft)








450RS024
If the above limits specified are exceeded, replace the
ball joint assembly.
Installation
1. Install upper ball joint.
2. Install upper ball joint bolt and nut, and then tighten them to the specified torque.
Torque: 31 N ⋅
⋅⋅
⋅
m (3.2 kgf ⋅
⋅⋅
⋅
m/23 lb ⋅ft)
3. Install nut and cotter pin then tighten the nut to the specified torque with just enough additional torque
to align cotter pin holes. Install new cotter pin.
Torque: 98 N ⋅
⋅⋅
⋅
m (10.0 kgf ⋅
⋅⋅
⋅
m/72 lb ⋅ft)
4. Install link nut, then tighten to the specified torque. Torque: 50 N ⋅
⋅⋅
⋅
m (5.1 kgf ⋅
⋅⋅
⋅
m/37 lb ⋅ft)

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ISUZU KB P190 2007

FRONT SUSPENSION 3C-27
CAUTION: Be careful not to damage the ball joint
boot.


P1010003
6. Remove lower ball joint nut.
7. Remove lower ball joint bolt.
8. Remove lower ball joint.
Inspection and Repair
Make necessary parts replacement if wear, damage,
corrosion or any other abnormal condition is found
during inspection.
• Inspect the lower end of the boot for damage o
r
grease leaks. Move the ball joint as shown in the
figure to confirm its normal movement.
• Inspect screw/taper area of ball for damage.
• If any defects are found by the above inspections,
replace the ball joint assembly with new one.






450RS026
• After moving the ball joint 4 or 5 times, attach nut
then measure the preload.
Starting torque: 2.5-6.4 N ⋅
⋅⋅
⋅
m (0.26-0.65 kgf ⋅
⋅⋅
⋅
m/1.9-
4.7 lb ⋅ft)







450RS024
• If the above limits specified are exceeded, replace
the ball joint assembly.
Installation
1. Install lower ball joint.
2. Install lower ball joint bolt.
3. Install lower ball joint nut and tighten it to the specified torque.
Torque: 127 N ⋅
⋅⋅
⋅
m (13.0 kgf ⋅
⋅⋅
⋅
m/94 lb ⋅ft)
4. Install ball joint nut, then tighten it to the specified torque with just enough additional torque to align
cotter pin holes. Install new cotter pin.
Torque: 147 N ⋅
⋅⋅
⋅
m (15.0 kgf ⋅
⋅⋅
⋅
m/108 lb ⋅ft)
5. Install link nut, then tighten to the specified torque. Torque: 50 N ⋅
⋅⋅
⋅
m (5.1 kgf ⋅
⋅⋅
⋅
m/37 lb ⋅ft)

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ISUZU KB P190 2007

REAR SUSPENSION 3D-7
F03L100003

Removal
• Jack up the rear axle and place chassis stands under the
frame near the front end of the rear spring brackets.
Note:
• Be careful not to stretch the flexible brake hose o
r
parking brake cable.
• Support the vehicle on the specified jack point.
1. Remove the parking brake cable from the leaf spring.
2. Loosen the shock absorber fixing nut and remove the nut and special washer from the lower clamp.


3. Remove the shock absorber fixing nut and washer at frame
side.
4. Lifting the rear axle using a jack, remove the shock
absorber and lower the jack.
5. Remove the U bolt fixing nut.
6. Take out the U bolt, seat and lower clamp.
7. Support the leaf spring using a jack and remove the shackle pin fixing nuts.
8. Drive out the shackle pin, using a brass bar and hammer.
9. Remove the shackle plate and rubber bushings.
10. Remove the nut and drive out the shackle using a brass bar and hammer.
11. Remove the leaf spring.
12. Remove the bump rubber.



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ISUZU KB P190 2007

REAR SUSPENSION 3D-11
LEAF SPRING ASSEMBLY

F03L100004

Disassembly
1. Remove the bushing using a bench press and a suitable
metal fitting.




RTW 430SH000101
2. Apply a setting mark across the springs before
disassembling the leaf spring assembly.

F03L100006
3. Use a bench press and remove the center bolt.
• Discard center bolt and install a new one.

465R300001
4. Disassemble the leaf spring assembly.


Inspection and Repair
Inspect leaf spring, bush, clips, liners and center spacer for
wear, damage, rust or other abnormal conditions and repair or
replace if necessary.


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ISUZU KB P190 2007