wiring ISUZU TF SERIES 2004 Owner's Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2004, Model line: TF SERIES, Model: ISUZU TF SERIES 2004Pages: 4264, PDF Size: 72.63 MB
Page 72 of 4264
9A1-2 RESTRAINT CONTROL SYSTEM
DTC B0051 (Flash Code 51) Squib Circuit Activated (Clash) .........................................9A1-37
DTC B0053 (Flash Code 53) Deployment Command Despite Present Trouble
Code ..................................................................................................................................9A1-39
DTC B0057 (Flash Code 57) Passenger Pretensioner Squib Circuit Low
Resistance ........................................................................................................................9A1-41
DTC B0058 (Flash Code 58) Passenger Pretensioner Squib Circuit High
Resistance ........................................................................................................................9A1-44
DTC B0059 (Flash Code 59) Passenger Pretensioner Squib Circuit Voltage
Range/Performance .........................................................................................................9A1-47
DTC B0064 (Flash Code 64) Driver Pretensioner Squib Circuit Low Resistance .........9A1-50
DTC B0065 (Flash Code 65) Driver Pretensioner Squib Circuit High Resistance ........9A1-53
DTC B0066 (Flash Code 66) Driver Pretensioner Squib Circuit Voltage Range/
Performance .....................................................................................................................9A1-56
DTC B0670 (Flash Code 63) Airbag Telltale Circuit Malfunction ...................................9A1-59
DTC B1000 (Flash Code 72) SDM Internal Fault ..............................................................9A1-61
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFER
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM
REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or
other corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.
Page 74 of 4264
9A1-4 RESTRAINT CONTROL SYSTEM
cautions in the service manual and on warning labels
attached to SRS components.
Basic Electrical Circuits
You should understand the basic theory of electricity
including series and parallel circuits, and understand
the voltage drops across series resistors. You should
know the meaning of voltage (volts), current (amps),
and resistance (ohms). You should understand what
happens in a circuit with an open or a shorted wire. You
should be able to read and understand a wiring
diagram.
“Flash Code” Diagnostics
Flash code diagnostics can be used to read active
codes and to determine if history codes are present but
cannot be used to clear codes or read history codes.
Flash code diagnostics is enabled by grounding by
terminal 4 shorting to terminal 13 of the DLC connector
with the ignition switch “ON”. Grounding terminal 4 of
the DLC connector pulls the “Diagnostics Request”
input (Terminal 1) of the SRS control unit low and
signals the SRS control unit to enter the flash code
diagnostic display mode.
060R300052
Page 84 of 4264
9A1-14 RESTRAINT CONTROL SYSTEM
Chart C “AIR BAG” Warning Lamp Does Not Come “ON” Steady
RTW49JLF000101
Circuit Description
When the ignition switch is first turned “ON”, “Ignition 1”
voltage is applied from the “METER” fuse to the “AIR
BAG” warning lamp which is connected to “SRS
Warning Lamp”, terminal “39”. The “SRS” fuse appl
y
system voltage to the “Ignition 1” inputs, terminals “35”.
The SRS control unit responds by flashing the “AIR
BAG” warning lamp seven times. If “Ignition 1” is more
than 16 volts, the “AIR BAG” warning lamp will be still
“OFF” solid with no DTCs set.
Chart Test Description
Number(s) below refer to step number(s) on the
diagnostic chart:
1.
This test decides whether power is available to SRS
control unit warning lamp power feed circuit.
2.
This test determines whether the voltage is present
in the warning lamp circuit.
3.
This test determines if the malfunction is in the
instrument cluster.
4.
This test checks for open in the warning lamp
circuitry.
5.
This test isolates the SRS warning lamp circuit and
checks for a short in the SRS warning lamp circuit to
B+.
8.
This test checks for a short from the SRS control
unit warning lamp power feed circuit to ground.
9.
This test determines whether the short to ground is
due to a short in the wiring.
Page 87 of 4264
RESTRAINT CONTROL 9A1-17
DTC B0016 (Flash Code 16) Passenger Airbag Squib Circuit Low Resistance
RTW49JLF000101
Circuit Description
When the ignition switch is turned “ON”, the SRS
control unit will perform tests to diagnose critical
malfunctions within itself. Upon passing these tests
“Ignition 1”, and deployment loop voltages are
measured to ensure they are within their respective
normal voltage ranges. The SRS control unit then
proceeds with the “Resistance Measurement Test”.
“Passenger Bag Low” terminal “47” is grounded through
a resistor and the passenger current source connected
to “Passenger Bag High” terminal “48” allows a known
amount of current to flow. By monitoring the voltage
difference between “Passenger Bag High” and
“Passenger Bag Low”, the SRS control unit calculates
the combined resistance of the passenger air bag
assembly, harness wiring circuits “Passenger Bag High”
and “Passenger Bag Low” connector terminal contact.
DTC Will Set When
The combined resistance of the passenger air bag
assembly, harness wiring circuits “Passsenger Bag
High” and “Passenger Bag Low”, and connector
terminal contact is above a specified value. This test
is run once each ignition cycle during the “Resistance
Measurement Test” when:
1.
No “higher priority faults” are detected during “Turn–
ON”,
2.
“Ignition 1” voltage is in the specified value.
Action Taken
SRS control unit turns “ON” the “AIR BAG” warning
lamp and sets a diagnostic trouble code.
Page 88 of 4264
9A1-18 RESTRAINT CONTROL SYSTEM
DTC Will Clear When
The ignition switch is turned “OFF.”
DTC Chart Test Description
Number(s) below refer to step number(s) on the
diagnostic chart:
2.
This test determines whether the malfunction is in
the SRS control unit.
3.
This test verifies connection of the yellow connector.
4.
This test cheeks for proper operation of the shorting
clip in the yellow connector.
5.
The test checks for a malfunction passenger air bag
assembly.
6.
This test determines whether the malfunctioning is
due to shortening in the wiring.
Diagnostic Aids
An intermittent condition is likely to be caused by a short
between circuits “Passenger Bag High” and “Passenger
Bag Low” or a malfunctioning shorting clip on the
passenger air bag assembly which would require
replacement of the air bag assembly. The test for this
diagnostic trouble code is only run while “AIR BAG”
warning lamp is performing the bulb check. When a
scan tool “Clear Codes” command is issued and the
malfunction is still present, the DTC will not reappear
until the next ignition cycle.
DTC B0016 (Flash Code 16) Passenger Airbag Squib Circuit Low Resistance
Step Action Yes No
1 Was the “SRS Diagnostic System Check” performed? Go to Step 2 Repeat the “SRS
Diagnostic System
Check”
2
1. Check the passenger air bag squib circuit for short to voltage
or short to ground.
2. If the problem found, repair as necessary.
Was a problem found? Verify repair Go to Step 3
3
1. Ignition switch “Off.”
2. Make sure the passenger air bag assembly yellow connector
located behind the glove box assembly is seated properly.
Is the yellow connector connected properly? Go to Step 4 Seat passenger air
bag assembly
yellow connector
properly.
Go to Step 7
4
1. Disconnect and inspect the passenger air bag assembly
yellow connector located behind the glove box assembly.
2. If ok, reconnect the passenger air bag assembly connector.
3. Ignition switch “ON.”
Is DTC B0016 Current? Go to Step 5 Go to Step 7
5
1. Ignition switch “Off.”
2. Disconnect SRS coil and passenger air bag assembly, yellow
connector located at the base of the steering column and
behind the glove box assembly.
3. Connect 5-8840-2421-0 SRS driver/passenger load tool and
appropriate adapters to SRS coil and passenger air bag
assembly harness connectors.
4. Ignition switch “ON.”
Is DTC B0016 current? Go to Step 6 Ignition switch
“Off.”
Replace the
passenger air bag
assembly.
Go to Step 7
6
1. Ignition switch “Off.”
2. There has been a decrease in the total circuit resistance of
the passenger inflator deployment loop
Replace SRS
harness.
Go to Step 7 Go to Chart A
Page 90 of 4264
9A1-20 RESTRAINT CONTROL SYSTEM
DTC B0017 (Flash Code 17) Passenger Airbag Squib Circuit High Resistance
RTW49JLF000101
Circuit Description
When the ignition switch is turned “ON”, the SRS
control unit will perform tests to diagnose critical
malfunctions within itself. Upon passing these tests
“Ignition 1”, and deployment loop voltages are
measured to ensure they are within their respective
normal voltage ranges. The SRS control unit then
proceeds with the “Resistance Measurement Test”.
“Passenger Bag Low” terminal “47” is grounded through
a resister and the passenger current source connected
to “Passenger Bag High” terminal “48” allows a known
amount of current to flow. By monitoring the voltage
difference between “Passenger Bag High” and
“Passenger Bag Low” the SRS control unit calculates
the combined resistance of the passenger air bag
assembly, harness wiring circuits “Passenger Bag High”
and “Passenger Bag Low” connector terminal contact.
DTC Will Set When
The combined resistance of the passenger air bag
assembly, harness wiring circuits “Passenger Bag High”
and “Passenger Bag Low”, and connector terminal
contact is above a specified value. This test is run
once each ignition cycle during the “Resistance
Measurement Test” when:
1.
No “higher priority faults” are detected during “Turn–
ON”,
2.
“Ignition 1” voltage is in the specified value.
Action Taken
SRS control unit turns “ON” the “AIR BAG” warning
lamp and sets a diagnostic trouble code.
Page 91 of 4264
RESTRAINT CONTROL 9A1-21
DTC Will Clear When
The ignition switch is turned “OFF.”
DTC Chart Test Description
Number(s) below refer to step number(s) on the
diagnostic chart:
2.
This test determines whether the malfunction is in
the SRS control unit.
3.
This test verifies proper connection of the yellow
connector.
4.
This test checks for proper contact and/or corrosion
of the yellow connector terminals.
5.
The test checks for a malfunctioning passenger ai
r
bag assembly.
6.
This test determines whether the malfunction is due
to high resistance in the wiring.
Diagnostic Aids
An intermittent condition is likely to be caused by a poor
connection at the passenger air bag assembly harness
connector terminals “1” and “2”, SRS control unit
terminal “48” and “47”, or a poor wire to terminal
connection in circuits “Passenger Bag High” and
“Passenger Bag Low”. This test for this diagnostic
trouble code is only run while the “AIR BAG” warning
lamp is performing the bulb check. When a scan tool
“Clear Codes” command is issued and the malfunction
is still present, the DTC will not reappear until the next
ignition cycle.
DTC B0017 (Flash Code 17) Passenger Airbag Squib Circuit High Resistance
Step Action Yes No
1 Was the “SRS Diagnostic System Check” Performed? Go to Step 2 Go to The “SRS
Diagnostic System
Check”
2
1. Check the passenger air bag squib circuit for open.
2. If the problem found, repair as necessary.
Was a problem found? Verify repair Go to Step 3
3
1. Ignition switch “Off.”
2. Make sure the passenger air bag assembly yellow connector
located behind the glove box assembly is seated properly.
Is the yellow connector connected properly? Go to Step 4 Seat passenger Air
Bag assembly
yellow connector
properly.
Go to Step 7
4
1. Disconnect and inspect the passenger air bag assembly
yellow connector located behind the glove box assembly.
2. If ok, reconnect the passenger air bag assembly connector.
3. Ignition switch “ON.”
Is DTC B0017 current? Go to Step 5 Go to Step 7
5
1. Ignition switch “Off.”
2. Disconnect SRS coil and passenger air bag assembly, yellow
connector located at the base of the steering column and
behind the glove box assembly.
3. Connect 5-8840-2421-0 SRS driver / passenger load tool and
appropriate adapters to SRS coil and passenger air bag
assembly harness connectors.
4. Ignition switch “ON.”
Is DTC B0017 Current? Go to Step 6 Ignition switch
“Off.”
Replace the
passenger air bag
assembly.
Go to Step 7
Page 94 of 4264
9A1-24 RESTRAINT CONTROL SYSTEM
DTC Will Clear When
This malfunction is no longer occurring and the ignition
switch is turned “OFF”.
DTC Chart Test Description
Number(s) below refer to circled number(s) on the
diagnostic chart.
2.
This test determines whether the SRS control unit is
malfunctioning.
3.
This test isolates the malfunction to one side of the
passenger air bag assembly yellow connector behind
glove box compartment.
4.
This test determines whether the malfunction is in
“Passenger Bag High” circuit.
5.
This test determines whether the malfunction is in
“Passenger Bag Low” circuit.
6.
This test determines whether the malfunction is in
“Driver Bag High” circuit.
7.
This test determines whether the malfunction is in
“Driver Bag Low” circuit.
Diagnostic Aids
An intermittent condition is likely to be caused by a short
to ground/+B in the passenger air bag assembly circuit.
Inspect circuits “Passenger Bag High” and “Passenger
Bag Low” carefully for cutting or chafing. If the wiring
pigtail of the passenger air bag assembly is damaged,
the component must be replaced.
DTC B0018 (Flash Code 18) Passenger Airbag Squib Circuit Voltage Range/Performance
Step Action Yes No
1 Was the “SRS Diagnostic System Check” performed? Go to Step 2 Go to the “SRS
Diagnostic System
Check”
2
1. When measurements are requested in this chart use 5-8840-
0285-0 DVM with correct terminal adapter from 5-8840-
0385-0.
2. Ignition switch “OFF.”
3. Ignition switch “ON.”
4. Check the passenger air bag squib circuit for short to voltage,
short to ground and open.
Was a problem found? Go to Step 3
3
1. Ignition switch “OFF.”
2. Disconnect passenger air bag assembly yellow connector
behind the glove box assembly.
3. Leave driver air bag assembly connected.
4. Connect SRS driver / passenger load tool 5-8840-2421-0 and
appropriate adapter to passenger air bag assembly harness
connector.
5. Ignition switch “ON.”
Is DTC B0018 current? Go to Step 4 Ignition switch
“OFF.”
Replace
passenger air bag
assembly .
Go to Step 8
4
1. Ignition switch “OFF”.
2. Disconnect SRS driver / passenger load tool
3. Measure resistance on SRS control unit harness connector
from terminal “48” to terminal “40” (ground).
Does 5-8840-0285-0 display “OL” (Infinite)? Go to Step 5 Replace SRS
Harness.
Go to Step 8
5 Measure resistance on SRS control unit harness connector from
terminal “47” to terminal “40” (ground).
Does 5-8840-0285-0 display “OL” (Infinite)? Go to Step 6
Replace SRS
Harness.
Go to Step 8
Page 96 of 4264
9A1-26 RESTRAINT CONTROL SYSTEM
DTC B0022 (Flash Code 22) Driver Airbag Squib Circuit Low Resistance
RTW49JLF000101
Circuit Description
When the ignition switch is turned “ON”, the SRS
control unit will perform tests to diagnose critical
malfunctions within itself. Upon passing these tests
“Ignition 1”, and deployment loop voltages are
measured to ensure they are within their respective
normal voltage ranges.
The SRS control unit then proceeds with the
“Resistance Measurement Test” “Driver Bag Low”
terminal “46” is grounded through a current sink and
the driver current source connected to “Driver Bag
High” terminal “45” allows a known amount of current to
flow. By monitoring the voltage difference between
“Driver Bag High” and “Driver Bag Low” the SRS control
unit calculates the combined resistance of the driver ai
r
bag assembly, SRS coil assembly, harness wiring
circuits “Driver Bag High” and “Driver Bag Low” and
connector terminal contact.
Page 97 of 4264
RESTRAINT CONTROL 9A1-27
DTC Will Set When
The combined resistance of the driver air bag
assembly, SRS Coil assembly, harness wiring circuits
“Driver Bag High” and “Driver Bag Low”, and connector
terminal contact is above a specified value. This test is
run once each ignition cycle during the “Resistance
Measurement Test” when:
1.
No “higher priority faults” are detected during “Turn–
ON”
2.
“Ignition 1” voltage is in the specified value.
Action Taken
SRS control unit turns “ON” the “AIR BAG” warning
lamp and sets DTC B0022.
DTC Will Clear When
The ignition switch is turned “OFF.”
DTC Chart Test Description
Number(s) below refer to circled number(s) on the
diagnostic chart:
2.
This test determines whether the malfunction is in
the SRS control unit.
3.
This test verifies proper connection of the yellow
connector at the base of the steering column.
4.
This test checks for proper operation of the shorting
clip in the yellow connector.
5.
This test isolate the malfunction to one side of the
SRS coil assembly yellow connector located at the
base of steering column.
6.
This test determines whether the malfunction is due
to shortening in the wiring.
7.
This test determines whether the malfunction is in
the SRS coil assembly or the driver air bag
assembly.
Diagnostic Aids
An intermittent condition is likely to be caused by a short
between circuit “Driver Bag High” or “Driver Bag Low”
or a malfunctioning shorting clip on the driver air bag
assembly or SRS coil assembly which would require
replacement of the component. The test for this
diagnostic trouble code is only run while the “AIR BAG”
warning lamp is performing the bulb check. When a
scan tool “Clear Codes” command is issued and the
malfunction is still present, the DTC will not reappear
until the next ignition cycle.
DTC B0022 (Flash Code 22) Driver Airbag Squib Circuit Low Resistance
Step Action Yes No
1 Perform the “SRS Diagnostic System Check.”
Was the “SRS Diagnostic System Check” performed? Go to Step 2 Go to the “SRS
Diagnostic System
Check”
2
1. Check the driver air bag squib circuit for short to voltage or
short to ground.
2. If the problem found, repair as necessary.
Was a problem found? Verify repair Go to Step 3
3
1. Ignition switch “OFF.”
2. Make sure the SRS coil assembly yellow connector located
at the base of steering column is seated properly.
Is the connector connected properly? Go to Step 4 Seat driver air bag
assembly
connector
properly.
Go to Step 8
4
1. Disconnect and inspect the SRS coil assembly yellow
connector located base of steering column.
2. If ok, reconnect the SRS coil assembly yellow connector.
3. Ignition switch “ON.”
Is DTC B0022 current? Go to Step 5 Go to Step 8