c24se ISUZU TF SERIES 2004 Workshop Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2004, Model line: TF SERIES, Model: ISUZU TF SERIES 2004Pages: 4264, PDF Size: 72.63 MB
Page 139 of 4264
PROPELLER SHAFT 4A-3
MAIN DATA AND SPECIFICATIONS
REAR PROPELLER SHAFT
mm(in)
4
2 Model
Engine Model 4JA1-T(L) 4JA1-TC 4JH1-TC
Transmission Type 5 M/T (MUA) 5M/T (MUA) 4A/T
Wheel Base Long Long Extra Long Long
Front Suspension High Ride
SuspensionExcept High
Ride
Suspension
Rear Axle
220mm
Type
OBS
Outside Diameter mm 75 68.9 68.9 68.9 63.5
(in) (2.95) (2.71) (2.71) (2.71) (2.50)
Inside Diameter mm 71.8 64.9 64.9 64.9 60.3
(in) (2.89) (2.63) (2.63) (2.63) (2.44)
Length 1st(L1) mm 799.5 798.5 801.5 946.5 720.5
(in) (31.48) (31.44) (31.56) (37.26) (28.37)
2nd(L2) mm 796 801 796 801 801
(in) (31.34) (31.54) (31.34) (31.54) (31.54)
Spline Major mm 29.89 29.89 29.89 29.89 29.89
Diameter (in) (1.18) (1.18) (1.18) (1.18) (1.18)
Fix Bolt Size M10 M10 M10 M10 M10
* OBS - Outboard Slip (Spline Engagement To T/M)
mm(in)
4
2 Model
Engine Model C24SE
6VE1
Transmission Type 5M/T (MUA)
5M/T (MUA) 4A/T
Wheel Base Long Extra Long Long Extra Long Long Extra Long
Front Suspension High Ride
Suspension Except High
Ride
Suspension
Rear Axle
220mm
Type
OBS
Outside Diameter mm 75 75 75 68.9 68.9 75 75
(in) (2.95) (2.95) (2.95) (2.71) (2.71) (2.95) (2.95)
Inside Diameter mm 71.8 71.8 71.8 64.9 64.9 71.8 71.8
(in) (2.89) (2.89) (2.89) (2.63) (2.63) (2.89) (2.89)
Length 1st(L1) mm 823.5 820.5 970.5 823.5 971.5 778.5 928.5
(in) (32.42) (32.30) (38.21) (32.42) (38.25) (30.65) (36.56)
2nd(L2) mm 801 796 796 801 801 801 801
(in) (31.54) (31.34) (31.34) (31.54) (31.54) (31.54) (31.54)
Spline Major mm 29.89 29.89 29.89 29.89 29.89 30.48 30.48
Diameter (in) (1.18) (1.18) (1.18) (1.18) (1.18) (1.20) (1.20)
Fix Bolt Size M10 M10 M10 M10 M10 M10 M10
* OBS - Outboard Slip (Spline Engagement To T/M)
Page 140 of 4264
4A-4 PROPELLER SHAFT
mm(in)
4
4 Model
Engine Model 4JA1-T(L) 4JA1-TC 4JH1-TC
Transmission Type 5M/T (MUA) 5M/T (MUA) 4A/T
Wheel Base Long Long Extra Long Long
Front Suspension
Rear Axle 220mm 220mm
Type OBS OBS
Outside Diameter mm 75 68.9 68.9 63.5
(in) (2.95) (2.71) (2.71) (2.50)
Inside Diameter mm 71.8 64.9 64.9 60.3
(in) (2.89) (2.63) (2.63) (2.44)
Length 1st(L1) mm 469.5 468.5 616.5 402.5
(in) (18.48) (18.44) (24.27) (15.85)
2nd(L2) mm 801 801 801 801
(in) (31.54) (31.54) (31.54) (31.65)
Spline Major mm 29.89 29.89 29.89 29.89
Diameter (in) (1.18) (1.18) (1.18) (1.18)
Fix Bolt Size M10 M10 M10 M10
* OBS - Outboard Slip (Spline Engagement To T/M)
mm(in)
4
4 Model
Engine Model C24SE 6VE1
Transmission Type 5M/T
(MUA) 5M/T (MUA) 4A/T
Wheel Base Long Long Extra Long Long
Front Suspension
Rear Axle
Type
Outside Diameter mm 63.5 68.9 68.9 75
(in) (2.50) (2.71) (2.71) (2.95)
Inside Diameter mm 60.3 64.9 64.9 71.8
(in) (2.44) (2.63) (2.63) (2.89)
Length 1st(L1) mm 495.5 492.5 641.5 484.5
(in) (19.51) (19.39) (25.26) (19.07)
2nd(L2) mm 801 801 801 801
(in) (31.54) (31.54) (31.54) (31.54)
Spline Major mm 29.89 29.89 29.89 29.89
Diameter (in) (1.18) (1.18) (1.18) (1.18)
Fix Bolt Size M10 M10 M10 M10
* OBS - Outboard Slip (Spline Engagement To T/M)
Page 142 of 4264
4A-6 PROPELLER SHAFT
Front Propeller Shaft
mm(in)
4
4 Model
Engine Model 4JA1-T(L) 4JA1-TC 4JH1-TC C24SE 6VE1
Transmission Type 5M/T (MUA) 5M/T
(MUA) 4A/T 5M/T
(MUA) 5M/T
(MUA) 4A/T
Wheel Base Long Long Long Long Long Long
Outside Diameter mm 40 40 40 40 40 40
(in) (1.57) (1.57) (1.57) (1.57) (1.57) (1.57)
Inside Diameter mm 32 32 32 32 32 32
(in) (1.26) (1.26) (1.26) (1.26) (1.26) (1.26)
Length (L) mm 607 607 676 586 586 607
(in) (25.90) (25.90) (26.61) (23.07) (23.07) (23.90)
Fix Bolt Size T/F M10 M10 M10 M10 M10 M10
Axle M10 M10 M10 M10 M10 M10
RTW34ASF000101
Page 223 of 4264
FRONT WHEEL DRIVE 4C1-3
MAIN DATA AND SPECIFICATIONS
FRONT AXLE AND DIFFERENTIAL
Ring gear size mm (in) 194 (7.6)
Axle tube
Type It consists of the duce, a cast iron housing and the Axle tube.
Gear type Hypoid
Gear ratio (to 1) 4.100, 4.300, 4.555, 4.777, 5125
Differential type Two pinion
Specified gear oil (APL grade) GL-5
Oil capacity liter 1.4
(US/UK gal.) (0.4/0.33)
Axle shaft type Constant velocity joint (Birfield joint type and double offset joint).
FRONT PROPELLER SHAFT mm(in)
4
4 Model
Engine Model 4JA1-T(L) 4JA1-TC 4JH1-TC C24SE 6VE1
Transmission Type 5M/T (MUA) 5M/T
(MUA) 4A/T 5M/T
(MUA) 5M/T
(MUA) 4A/T
Front Axle 194 mm
Outside Diameter mm 40 40 40 40 40 40
(in) (1.57) (1.57) (1.57) (1.57) (1.57) (1.57)
Inside Diameter mm 32 32 32 32 32 32
(in) (1.26) (1.26) (1.26) (1.26) (1.26) (1.26)
Length (L) mm 607 607 676 586 586 607
(in) (23.90) (23.90) (26.61) (23.07) (23.07) (23.90)
Fix Bolt Size T/F M10 M10 M10 M10 M10 M10
Axle M10 M10 M10 M10 M10 M10
Page 603 of 4264
CLUTCH 7C-1
SECTION 7C
CLUTCH
TABLE OF CONTENTS
PAGE
Main Data and Specifications ......................................................................................... 7C- 2
General Description......................................................................................................... 7C- 3
Torque Specification ....................................................................................................... 7C-15
Servicing........................................................................................................................... 7C-19
Clutch................................................................................................................................ 7C-21
Removal and Installation ............................................................................................ 7C-21
Inspection and Repair................................................................................................. 7C-26
Clutch Control .................................................................................................................. 7C-32
Removal and Installation ............................................................................................ 7C-32
Master Cylinder ................................................................................................................ 7C-33
Disassembly ................................................................................................................ 7C-33
Reassembly ................................................................................................................. 7C-34
Slave Cylinder (4J, C24SE) ............................................................................................. 7C-35
Disassembly ................................................................................................................ 7C-35
Inspection and Repair................................................................................................. 7C-36
Reassembly ................................................................................................................. 7C-37
Slave Cylinder (6VE1) ...................................................................................................... 7C-38
Disassembly ................................................................................................................ 7C-38
Inspection and Repair................................................................................................. 7C-39
Reassembly ................................................................................................................. 7C-40
Hydraulic Damper Cylinder ............................................................................................. 7C-41
Inspection and Repair................................................................................................. 7C-41
Troubleshooting .............................................................................................................. 7C-42
Special Service Tool ........................................................................................................ 7C-51
Page 604 of 4264
7C-2 CLUTCH
MAIN DATA AND SPECIFICATIONS
ENGINE 6VE1
4JA1-T(L) 4JA1-TC
4JH1-TC C24SE
Clutch type Dry single plate with diaphragm
Size mm (in)260 (10.24) 225 (8.86) 250 (9.84) 240 (9.45)
Clamping force kg(lb)735 (1621) 500 (1103) 640 (1411) 560 (1235)
(N)(7200) (4900) (6300) (5500)
Pressure plate
Outside diameter mm(in)260 (10.24) 225 (8.86) 250 (9.84) 240 (9.45)
Inside diameter mm(in)170 (6.69) 150 (5.906) 160 (6.299) 160 (6.299)
Driven plate
Thickness mm(in)
at free 8.8 (0.346) 8.4 (0.331) 8.3 (0.327) 8.7 (0.342)
at compressed 8.2 (0.323) 7.8 (0.307) 7.8 (0.307) 8.0 (0.315)
Clutch Cont. type Hydraulic
Pedal free play mm(in)5.0-15.0 (0.2-0.6)
Master cylinder
Bore
Stroke mm(in)15.87
35 (0.625
1.38)
Slave cylinder
Bore
Stroke mm(in)22.22
18.9
(0.875
0.744) 19.05
23
(0.749
0.906) 20.64
23
(0.813
0.906) 19.05
23
(0.749
0.906)
Page 605 of 4264
CLUTCH 7C-3
GENERAL DESCRIPTION
HYDRAULIC CONTROL TYPE
PUSH TYPE CLUTCH (4J C24SE)
PULL TYPE CLUTCH (6VE1)
A07RW046
Page 607 of 4264
CLUTCH 7C-5
MASTER CYLINDER
C24SE/RHD
RTW47CSF000501
C24SE, 4J/LHD
RTW47CSF000201
Page 609 of 4264
CLUTCH 7C-7
SLAVE CYLINDER
6VE1
A07RS005
4J
C24SE
RTW47CSF000301
The slave cylinder converts hydraulic energy into mechanical energy.
Hydraulic fluid supplied by the master cylinder moves the slave cylinder piston to actuate the shift fork.
The mechanical energy produced by the slave cylinder is directly proportional to the diameters of the master
cylinder and the slave cylinder.
A bleeder screw is provided to bleed the slave cylinder.
Page 613 of 4264
CLUTCH 7C-11
C24SE
RTW37CMF000101
The pressure plate assembly consists of the clutch cover, the pressure plate with diaphragm spring.
Operating the clutch pedal causes the pressure plate to move in an axial direction to engage and disengage the
clutch.