warning ISUZU TROOPER 1995 Workshop Manual

Supplemental Restraint System 9J-129
STEERING COLUMN
WARNING: SAFETY PRECAUTIONS MUST BE FOLLOWED WHEN HANDLING A DEPLOYED INFLATOR
MODULE{AIR
BAG). AFTER DEPLOYMENT, THE INFLATOR MODULE{AIR BAG) SURFACE MAY CONTAIN A
SMALL AMOUNT OF SODIUM HYDROXIDE, A BY-PRODUCT OF THE DEPLOYMENT REACTION, THAT IS
IRRITATING TO
THE SKIN AND EYES. MOST OF THE POWDER ON THE INFLATOR MODULE (AIR BAG )IS
HARMLESS.
AS A PRECAUTION, WEAR GLOVES AND SAFETY GLASSES WHEN HANDLING A DEPLOYED
INFLATOR MODULE (AIR BAG ), AND WASH YOUR HANDS WITH MILD SOAP AND WATER AFTERWARDS.
WARNING: WHEN CARRYING A LIVE INFLATOR MODULE {AIR BAG ), MAKE SURE THE BAG AND TRIM
COVER
ARE POINTED AWAY FROM YOU. NEVER CARRY INFLATOR MODULE (AIR BAG )BY THE WIRES OR
CONNECTOR ON
THE UNDERSIDE OF MODULE. IN THE CASE OF AN ACCIDENTAL DEPLOYMENT, THE BAG
WILL THEN DEPLOY WITH MINIMAL CHANCE OF INJURY. WHEN PLACING A LIVE INFLATOR MODULE (AIR
BAG ) ON A BENCH OR OTHER SURFACE, ALWAYS FACE BAG AND TRIM COVER UP, AWAY FROM THE
SURFACE.NEVER REST A STEERING COLUMN ASSEMBLY ON THE STEERING WHEEL WITH THE INFLATOR
MODULE {AIR
BAG) FACE DOWN AND COLUMN VERTICAL. THIS IS NECESSARY SO THAT A FREE SPACE
IS PROVIDED TO
ALLOW THE INFLATOR MODULE (AIR BAG) TO EXPAND IN THE UNLIKELY EVENT OF
ACCIDENTAL
DEPLOYMENT. OTHERWISE, PERSONAL INJURY COULD RESULT.
NOTE:
In the event deployment has occurred, inspect coil assembly wire for any signs of scorching, melting or any
other damage due to excessive heat.
If the coil has been damaged, replace it.
REMOVAL ~--------------------------~
1. Disable the SRS. (Refer to "Disabling the SRS "
in this section.)
2. Remove the transmission knob(for MIT) and
transfer
control knob.
3. Remove front console assembly and disconnect
the wiring harness connector.
4. Remove the steering lower cover and engine
hood opening
lever.
5. Remove inflator module (Air Bag) from steering
wheel by removing four bolts. Lift inflator module
(Air Bag) out of steering wheel.
6. Disconnect 2-way yellow connector and remove
inflator module (Air Bag).
7. Disconnect horn lead connector
8. Remove steering wheel attachment nut.
9. Apply a setting mark across the steering wheel
and shaft so parts can be reassembled in their
original position.
1
0. Move the tires to the straight ahead position
before removing the steering
wheel, and install
steering wheel puller onto steering wheel and
remove steering
wheel with J-29752.
11. Feed wiring through the wheel and remove
wheel.
y
®

9J-132 Supplemental Restraint System
PASSENGER INFLATOR MODULE
WARNING: SAFETY PRECAUTIONS MUST BE FOLLOWED WHEN HANDLING A DEPLOYED INFLATOR ~
MODULE(AIR BAG). AFTER DEPLOYMENT, THE INFLATOR MODULE(AIR BAG) SURFACE MAY CONTAIN A
SMALL AMOUNT OF SODIUM HYDROXIDE, A BY-PRODUCT OF THE DEPLOYMENT REACTION, THAT IS
IRRITATING TO
THE SKIN AND EYES. MOST OF THE POWDER ON THE INFLATOR MODULE (AIR BAG )IS
HARMLESS. AS
A PRECAUTION, WEAR GLOVES AND SAFETY GLASSES WHEN HANDLING A DEPLOYED
INFLATOR MODULE (AIR BAG ), AND WASH YOUR HANDS WITH MILD SOAP AND WATER AFTERWARDS.
WARNING: WHEN CARRYING A LIVE INFLATOR MODULE (AIR BAG ), MAKE SURE THE BAG AND TRIM
COVER
ARE POINTED AWAY FROM YOU. NEVER CARRY INFLATOR MODULE (AIR BAG )BY THE WIRES OR
CONNECTOR ON
THE UNDERSIDE OF MODULE. IN THE CASE OF AN ACCIDENTAL DEPLOYMENT, THE BAG
WILL THEN DEPLOY WITH MINIMAL CHANCE OF INJURY. WHEN PLACING A LIVE INFLATOR MODULE (AIR
BAG ) ON A BENCH OR OTHER SURFACE, ALWAYS FACE BAG AND TRIM COVER UP, AWAY FROM THE
SURFACE.
REMOVAL
1. Disable the SRS. (Refer to "Disabling the SRS
"
in this section.)
2. Remove the transmission knob(for MfT) and
transfer control knob.
3. Remove front console assembly and discon-
nect the wiring harness connector.
4. Remove lower cluster.
5. Remove glove box assembly.
6. Remove instrument lower cover.
7. Remove passenger side knee bolster rein-
forcement
8. Disconnect SRS module harness connector.
9. Remove SRS module fixing nuts.
10. Remove passenger SRS module.
INSTALLATION
1. Install passenger SRS module.
2. Install SRS module fixing nuts and tighten the
specified torque.
Torque: 6N·m(52 lb·ln.).
3. Connect SRS module harness connector.
4. Install passenger side knee bolster reinforce-
ment
5. Install instrument lower cover.
6. Install glove box assembly.
7. Install lower cluster.
8. Install front console assembly and connect the
wiring harness connector.
9. Install the transmission knob(for MfT) and
transfer control knob.
1
o. Enable the SRS (Refer to "Enabling the SRS" ~
in this section.). ,...,......,..
IIIII

10-86BODY
FRONT SEAT ASSEMBLY
~ : I
I I
1
,-----
1 0
: t
:~
~~,
I S·W·BI L ______ :J
I
I
I
I
I I I
I
I I
I S·W·B
r-----------
1 q
! 1 I ! ..
~~
I
I
I
I
I I
L _______ S·W·!J
SEATS
3
Fig.
10-181
Removal steps
1. Front cover 2.Rearcover 3. Door sill plate 4. Rear seat foot rest (l·W·B) 5. Riser cover (L·W·B) 6. Seat belt warning connector 7. Front seat assembly
Installation steps
To install, follow the removal steps
in the reverse order.
II

1++1 REMOVAL
Preparation:
Disconnect the battery ground cable
1. Front cover
2. Rear cover
• Remove the cover fixing screw from the rear
inner cover (W/Power seat)
3. Door sill plate
4. Rear seat foot rest (l·W·B)
• Refer to "REAR SEAT FOOT REST" in this
section.
5. Riser cover (L·W·B)
6. Seat belt warning connector (Driver's side
only)
1•!•1 DISASSEMBLY (Fig. 10-182)
Long Wheel Base Spring washer
Bushing
5
Release wire
BODY 10-87
7. Front seat assembly
•
Disconnect the power seat connector (W/
Power seat)
I++IINSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following point.
1. Tighten the front seat assembly fixing bolts to
the specified torque.
~~~ Torque N-m (lb·ft) 40 (30)
2. The longest bolt is installed to the rear inner
side fixing location (W/Power seat)
9a
Fig. 10-182

FRONT SEAT BUCKLE ASSEMBLY
Fig. 10-218
1++1 REMOVAL
2. Front seat buckle assembly
Preparation: Disconnect the battery ground cable
1. Seat belt warning connector (Driver's side)
2. Front seat buckle assembly
BODY 1Q-105
I••IINSTALLATION
To install, follow the removal steps in the reverse
order, noting the following points.
1. Fix the buckle to the rotation-stop position
securely to install the front seat buckle
assembly.
(Fig. 10-219)
2. Tighten the buckle anchor bolt to the specified
torque.
~~~ Torque N·m (lb·ft) I 39 (29)
Buckle assembly
Fig. 10-219