drain bolt ISUZU TROOPER 1995 Owner's Manual

TRANSFER CASE 70-3
ON-VEHICLE SERVICE
TRANSFER CASE (A/T)
5
<;J---5 6
7
' 8
9
~
10
Removal steps Installation steps
1. Exhaust and transfer protectors 6. Selector lever
assembly To
install, follow the removal
steps in the reverse order.
2. Rear propeller shaft 7.
Transfer control lever
3. Front propeller shaft 8.
Wiring harness connector
4. Exhaust pipe 9. Transmission-transfer bolt
5. Engine control module
(ECM)
cover and front console 10.
Transfer case assembly
Fig. 7D-2
l••l REMOVAL
Preparation:
• Disconnect battery negative (-) cable.
•
Drain transfer case fluid.
1. Exhaust and transfer protectors
2. Rear propeller shaft
3. Front propeller shaft
• Remove the rear and front propeller shaft from
the transfer case side.
4. Exhaust pipe
• Remove the pre-catalytic converter.
• Remove the center exhaust pipe.
• Disconnect oxygen sensor connector from the
transmission harness.
5. ECM cover and front console
• Remove the transfer control lever knob.
• Disconnect the harness connectors.
6. Selector lever assembly
• Disconnect the shift lock cable from the
selector lever assembly side (Fig. 7D-3).
• Disconnect the harness connectors.
• Disconnect the shift control rod from the
selector lever assembly side (Fig. 7D-4).

3. Sun roof frame complete assembly
• Disconnect the sun roof harness connection.
• Remove the 2 fixing nuts (front side) and 4
fixing bolts (each side) from the frame
complete.
NOTE:
Be sure to remove the frame complete while
supporting it.
I+•IINSTALLATION
3. Sun roof frame complete assembly
• Tighten the frame complete fixing bolts and
nuts
to the specified torque.
~~~ Torque N-m (lb-in) j
1•!•1 DISASSEMBLY
Disassembly steps 1. Sun roof deflector 2. Sunshade 3. Sun roof glass 4. Sun roof control unit 5. Sun roof motor
6. Sun roof drive unit assembly 7. Sun roof frame assembly
Reassembly steps To reassemble, follow the disassembly steps in the reverse
order.
10 (87)
7
BODY 10-117
• After installing the frame compelte, loosen
the sun roof glass fixing nuts and adjust the
sun
roof glass setting position. Refer to
"SUN ROOF GLASS" installation steps in
this section.
2. Sun roof drain hose
1. Headlining
Outer tube fixing screw
Limit switch
Fig. 10-244

10-122 BODY
REAR AIR DEFLECTOR
1. Rear roof trim cover
2.
Rear air deflector
Rear air deflector Nylon washer
Roof rail
Fixing bolt SECTION A-A
Rear pillar upper Fixing nut reinforcement
SECTION B-B
Fig. 10-249
B REMOVAL
Preparation: Battery ground cable
1. Rear roof trim cover
• Refer to "LUGGAGE SIDE AND QUARTER
UPPER TRIM COVER" in this section.
2. Rear air deflector
• Take notice of the seal and the nylon
washer.
I••! INSTALLATION
To install, follow the removal steps in the reverse
order, noting the
following points.
1. Use a new seal. Peel off the adhesive tape of
the seal to install the seal to the air deflector
drain hole. (Fig.
10-250)
Fig. 10-250
Seal
•