ISUZU TROOPER 1995 Workshop Manual

4-WHEEL ANTILOCK BRAKE SYSTEM (ABS) 5A4-51
CHART B-2 [JECK¢(1
II ABS11 LIGHT FLASHES TWICE WITH KEY ON
• TURN THE IGNITION SWITCH OFF • REMOVE EBCM CONNECTOR
• CONNECT PINOUT BOX
• TURN THE IGNITION SWITCH ON CHECK CONTINUITY BETWEEN PINOUT BOX
TERMINALS 29 HAND 32 (+)
I CONTINUITY I NO CONTINUITY I
I CHECK CONTINUITY BETWEEN PINOUT BOX
I
DISCONNECT BB14 BETWEEN CONNECTORS H7-9 AND TERMINALS 29 (+)AND 32 H C4-29 OR DISCONNECTED
HYDRAULIC UNIT DIODE
• REPAIR OR REPLACE HARNESS, CONNECTORS, OR HYDRAULIC UNIT
I CONTINUITY I NO CONTINUITY I .
I • SHORTED HYDRAULIC UNIT DIODE I REPLACE EBCM I • REPLACE HYDRAULIC UNIT

5A4-52 4-WHEEL ANTILOCK BRAKE SYSTEM (ABS)
CHART B-3 ~I
EBCM ABNORMALITY (DIAGNOSTIC TROUBLE CODE 14)
• TURN THE KEY OFF, CONNECT THE PINOUT BOX. AND INSPECT EBCM GROUND
• MEASURE RESISTANCE BETWEEN THE TERMINALS
10, 20 AND 34, AND BODY GROUND
T
~ $
• TURN THE KEY OFF, CONNECT THE EBCM
• ERASE THE DTC I REPAIR THE BODY GROUND HARNESS I
• TURN IGNITION ON, TO PERFORM SYSTEM
SELF-CHECK
IF WARNING LIGHT REMAINS ON, DISPLAY DTCS
ONCE AGAIN
I
r I CODE14 I I OTHER THAN
14 I
I I
REPLACE EBCM I !INSPECT IN ACCORDANCE WITH I THE DTC DISPLAYED
DTC = Diagnostic Trouble Code
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4-WHEEL ANTILOCK BRAKE SYSTEM (ABS) 5A4-53
CHART B-4 ~I
POWER VOLTAGE DROP (DIAGNOSTIC TROUBLE CODE 15)
INSPECT BATTERY VOLTAGE I (BATTERY CAPACITY CHECKI
I
$ ~
• TURN THE KEY OFF AND CONNECT PINOUT BOX I CHARGE OR REPLACE BATTERY I • TURN THE KEY ON AND MEASURE VOLTAGE BETWEEN PINOUT BOX TERMINAL 1 AND 10
I
I
l
HIGHER THAN 10V I I LOWER THAN 10V I
I I
• CHECK HARNESS/CONNECTOR FOR SUSPECTED I REPAIR HARNESS OR CONNECTOR l DISCONNECTION . FAULT FOUND:
REPAIR, AND PERFORM SYSTEM
SELF-CHECK
• NO FAULT FOUND: REPLACE EBCM

5A4-54 4-WHEEL ANTILOCK BRAKE SYSTEM (ABS)
CHART B-5
G-SENSOR CIRCUIT (DIAGNOSTIC TROUBLE CODE 21)
. WITH THE VEHICLE ON A LEVEL SURFACE, TURN
THE KEY OFF • CONNECT THE PINOUT BOX MEASURE RESISTANCE BETWEEN TERMINALS
1 AND 13
I OVER 100n I o-1oo!l I
I
INSPECTG-SENSOR SINGLY(CHARTC-1) I . CHECK FOR SUSPECTED SHORT CIRCUIT IN
HARNESS AND CONNECTOR . IF NORMAL, REPLACE EBCM
~ $
HARNESS BETWEEN EBCM AND G-SENSOR IS REPLACE G-SENSOR I FAULTY I • REPAIR THE HARNESS
CHECK FOR SHORT CIRCUIT TO GROUND OF THE I HARNESS BETWEEN G-SENSOR AND EBCM (BB17)
•

4-WHEEL ANTILOCK BRAKE SYSTEM (ABSI 5A4-55
CHART B-6
BRAKE
SWITCH TROUBLE (DIAGNOSTIC TROUBLE CODE 22)
IS THE STOP LIGHT ACTUATED WHEN THE BRAKE
PEDAL IS DEPRESSED?
TURN THE KEY OFF
CONNECT PINOUT BOX
MEASURE
25 PIN TO 10 VOLTAGE AS THE
BRAKE PEDAL IS DEPRESSED
CHECK THAT PINS 10, 20, AND 34 HAVE GOOD GROUND
• CHECK HARNESS/
CONNECTOR FOR DISCONNECTION
• FAULT FOUND: REPAIR, AND PERFORM SYSTEM SELF-CHECK • NO FAULT FOUND:
REPLACE EBCM
HARNESS BETWEEN
BRAKE SWAND EBCM IS FAUL TV
• ABNORMALHARNESS IN STOP LIGHT CIRCUIT
REPAIR THE HARNESS

5A4-56 4-WHEEL ANTILOCK BRAKE SYSTEM (ABS)
CHART B-7 [)reM:{!
ABNORMAL TRANSMISSION INPUT (A/T MODEL) (DIAGNOSTIC TROUBLE CODE 23)
. TURN THE KEY OFF, CONNECT THE PINOUT BOX
• TURN THE KEY ON
• CHECK CONTINUITY BETWEEN THE PINOUT BOX TERMINAL 16 AND 20
SHIFT POSITION
p R N D
CONTINUITY: 0 X 0 X X NO
CONTINUITY: X
NG
NG
IN "P", "N", "D" OR "2" RANGE I
• TURN THE KEY OFF • WITH AfT CONTROLLER CONNECTOR REMOVED, CHECK 16 AND 20
CONTINUITY
~ $
. HARNESS SHORT 1· CHECK AfT I TOGND CONTROLLER
• REPAIR HARNESS
~ p ('
• , A2 .... .... ., 12 83 14 ....
2
L
X 0
!
0
-,
NG IN "R" OR "L" RANGE
I . TURN TH E KEY OFF WITH AfT CONTROLLER CONNECTOR
D, CHECK 16 AND AfT REMOVE CONTRO LLER CONNECTOR B10
CONTIN UITY
l
$
. CHECK A fT DISCONNECTED
CONTRO LLER HARNESS REPAIR HARNESS
5lrL Jl
.. .. :~~f~ IJ II
"tH-
•

• WITH THE KEY TURNED OFF, CONNECT PINOUT BOX
• CHECK CONTINUITY BETWEEN PINOUT BOX TERMINAL 16 AND 10 (GEAR POSITION-N)
I
l I NO CONTINUITY I
I CONTINUITY I
I I TURN THE KEY ON AND MEASURE THE VOLTAGE BETWEEN I . SHORTED SWITCH/HARNESS I PINOUT BOX TERMINAL 16 AND 20 WITH REFERENCE TO
• REPAIR SWITCH OR HARNESS
THE TABLE BELOW:
I SHIFT POSITION I 1, 2, R OTHER THAN 1, 2, R I
I
VOLTAGE I 11.5-14.5V ov I
I
I
I NOT AS SPECIFIED I AS SPECIFIED I
l I • TRANSMISSION SW . SUSPECTED HARNESS/CONNECTOR
TROUBLE SHORT TO POWER SOURCE/GND . DISCONNECTED HARNESS • SUSPECTED SHORTED TRANSMISSION SW • REPAIR SW AND HARNESS • FAULT FOUND: REPAIR, AND PERFORM SYSTEM
SELF-CHECK
• NO FAULT FOUND: REPLACE EBCM

5A4-58 4-WHEEL ANTILOCK BRAKE SYSTEM (ABS)
CHART B-8 I):Eeti((l
HYDRAULIC UNIT (HU) PUMP MOTOR AND MOTOR RELAY CIRCUIT ~
(DIAGNOSTIC TROUBLE CODE 32)
• WITH THE KEY TURNED OFF, CONNECT PINOUT BOX
• MEASURE RESISTANCE BETWEEN TERMINALS 17 AND28
I 70n-9on I I OTHER THAN 70n-9on I
I
CHECK CONTINUITY BETWEEN TERMINAL 141 AND10 I MEASURE RESISTANCE BETWEEN HU CONNECTORS I C34-6 AND C34-11
I
I I I
CONTINUITY j NO CONTINUITY j 1 70(l-9ooJ I OTHER THAN 70n-9on I
I I I REMOVE HU CONNECTOR CHECK CONTINUITY I REPAIR HARNESS BB07 I I REPLACE HU I AND CHECK CONTINUITY BETWEEN HU OR BB08 BETWEEN PINOUT BOX
CONNECTOR C33-3 TERMINAL 14 AND 10 AND BODY GROUND
I
I
I CONTINUITY I NO CONTINUITY j
I I REPAIR HARNESS BB27, BB06 (OPEN) I • CHECK FOR MOTOR GROUND • FAULT FOUND: REPAIR GROUND
I • NO FAULT FOUND: REPLACE HU
NO CONTINUITY I CONTINUITY J
I MEASURE VOLTAGE REPAIR HARNESS
BETWEEN HU CONNECTOR BB06, BB27
(GND
C33-2 AND BODY GROUND SHORT)
BATTERYVOLTAGE I $
. MOTOR RELAY REPAIR FUSE/HARNESS BETWEEN I ABNORMAL BATTERY AND C33-2/CONNECTOR • REPLACE HU
•

4-WHEEL ANTILOCK BRAKE SYSTEM (ABS) 5A4-59
CHART B-9 [JEeft:(l
SOLENOID VALVE ABNORMALITY (DIAGNOSTIC TROUBLE CODE 41,42 & 44)
• WITH THE KEY TURNED OFF, CONNECT PINOUT BOX
• MEASURE THE FOLLOWING TERMINAL RESISTANCE
ACCORDING TO THE SPECIFIC DIAGNOSTIC TROUBLE CODE STORED:
CODE 41 (FL SOLENOID VALVE)
BETWEEN PINOUT BOX TERMINALS 2 AND 32 CODE 42 IFR SOLENOID VALVE)
BETWEEN PINOUT BOX TERMINALS 35 AND 32 CODE 44 (REAR SOLENOID VALVE)
BETWEEN PINOUT BOX 18 AND 32
I
I
I OTHER THAN 0.6-1.8n I 0.6·1.Bn I
I I
MEASURE SOLENOID VALVE RESISTANCE: . CHECK FOR FAULTS IN HARNESS BETWEEN CODE 41 (FL SOLENOID VALVE) HYDRAULIC UNIT AND EBCM
BETWEEN C34-4 AND C34-7
FAULT FOUND: REPAIR, AND PERFORM CODE 42 (FR SOLENOID VALVE) SYSTEM SELF-CHECK BETWEEN C34-3 AND C34-7 • NO FAULT FOUND: REPLACE EBCM
CODE 44 (REAR SOLENOID VALVE)
BETWEEN C34-2 AND C34-7
l
I I OTHER THAN 0.6-1.8n I o.s-1.Bn I _L I REPLACE HYDRAULIC UNITj REPAIR HARNESS OR CONNECTOR I BETWEEN HYDRAULIC UNIT AND EBCM

5A4-60 4-WHEEL ANTILOCK BRAKE SYSTEM (ABS)
CHART B-1 0 [):Ee@]
VALVE RELAY ABNORMALITY (DIAGNOSTIC TROUBLE CODE 45) ~
• WITH THE KEY TURNED OFF, CONNECT PINOUT BOX
• MEASURE RESISTANCE BETWEEN THE TERMINALS 17 AND 27
I 1s-12oo 1 I OTHER THAN 75-1200 J
I
CHECK CONTINUITY
BETWEEN TERMINAL 32 J AND10 I_ REMOVE HU CONNECTOR AND MEASURE I RESISTANCE BETWEEN C34-6 AND C34-10
I
I
I I
CONTINUITY I
NO CONTINUITY/ I75-120n/ I OTHERS I
I I
I
MEASURE
VOLTAGE CHECK CONTINUITY I REPAIR HARNESS/ J I REPLACE HU I
BETWEEN HU HARNESS BETWEEN C34-7 AND CONNECTOR
C33-1 TO BODY GROUND C34-12 ON THE VEHICLE SIDE I
I I CONTINUITY I l NO CONTINUITY I
I I
CHECK CONTINUITY VEHICLE-SIDE
,. HU IS FAULTY J HU CONNECTOR C34-12 AND BODY • REPLACE
HU GROUND
I
I I
CONTINUITY j I NO CONTINUITY I
I I • HARNESS BB12 l REPAIR HARNESS BY02 I OPEN
• REPAIR HARNESS
I BATTERY VOLTAGE j OTHER I
I
• HU VALVE RELAY I REPAIR HARNESS /FUSE BETWEEN I TROUBLE BATTERY AND HU • REPLACE HU
~1111 .. 1 2 3 4 5 617 8 9 101112 =
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