ISUZU TROOPER 1998 Service Repair Manual

6E±108
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0217 ± High Coolant Temp Waring

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªON,º engine ªOFF.º
2. Observe the ªEng Cool Tempº display on the Tech 2.
Is the ªEng Cool Tempº below the specified value?
11 0
CGo to Step 6Go to Step 3
3Check the engine coolant quantity
Was the engine coolant appropriate quantity?
ÐGo to Step 6Go to Step 4
4Check a leak from EC circuit.
Was the EC leaked from EC circuit?
ÐGo to Step 5Go to Step 6
5Repair the EC circuit.
Is the action complete?
ÐVerify repairÐ
61. Ignition ªON,º engine ªOFF.º
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ª DTCº info for DTC P0217.
Does the Tech 2 indicate DTC P0217 failed this
ignition?
ÐGo to Step 7Ð
71. Ignition ªOFFº.
2. Check the Thermostat.
3. If the Thermostat is damaged, repair it as
necessary.
Was the Thermostat damaged?
ÐGo to Step 8Go to Step 9
8Replace the Thermostat.
Is the action complete?
ÐVerify repairÐ
91. Check the Radiator.
2. If the Radiator is damaged, repair it as necessary.
Was the Radiator damaged?
ÐGo to Step 10Go to Step 11
10Repair the Radiator.
Is the action complete?
ÐVerify repairÐ
111. Check the EC circuit in the Engine.
2. Observe the ªEng Data Listº display on the Tech 2.
3. If the EC circuit in the Engine is damaged, repair it
as necessary.
Was the EC circuit damaged?
Refer to Data
List
Go to Step 12Go to Step 6
12Repair the EC circuit.
Is the action complete?
ÐVerify repairÐ

6E±109 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P1217 (Flash DTC 36)
High Oil Temp Warning
060RW129
Circuit Description
The engine oil temperature (OT) sensor is a thermistor
mounted on a oil manifold. The Engine Control Module
ECM applies a voltage (about 5 volts) through a pull-up
resistor to the OT signal circuit. When the engine oil is
cold, the sensor (thermistor) resistance is high, therefore
the ECM will measure a high signal voltage. As the
engine oil warms, the sensor resistance becomes lower,
and the OT signal voltage measured at the ECM drops.
Action Taken When the DTC Sets

The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

DTC P1217 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the ECM battery
feed.
Diagnostic Aids
Check for the following conditions:

Poor connection at ECM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.

Damaged harness ± Inspect the wiring harness for
damage.

High Oil Temperature Warning may sometimes be
given due to High Coolant Temp Warning. On this
occasion, recognize DTC P0217 and give priority to
High Coolant Temp Warning.

6E±110
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P1217 ± High Oil Temp Warning

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªON,º engine ªOFF.º
2. Observe the ªEng Cool Tempº display on the Tech 2.
Is the ªEng Cool Tempº below the specified value?
139
C
(282
F)
Go to Step 4Go to Step 3
31. Ignition ªON,º engine ªOFF.º
2. Review and record Tech 2 Failure Records data.
3. Using a Tech 2, monitor ª DTCº info for DTC P0217.
Does the Tech 2 indicate DTC P0217 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
41. Ignition ªON,º engine ªOFF.º
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ª DTCº info for DTC P1217.
Does the Tech 2 indicate DTC P1217 failed this
ignition?
ÐGo to Step 5
Refer to
Diagnostic
Aids
51. Measure the engine oil quantity by oil level gage.
2. If the engine oil is shortage, fill up it as necessary.
Was the engine oil is shortaged?
ÐVerify repairGo to Step 6
6Replace the oil temp sensor.
Is the action complete?
ÐVerify repairGo to Step 7
7Replace the oil cooler.
Is the action complete?
ÐVerify repairÐ

6E±111 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0219 (Flash DTC 11)
Engine Over Speed Warning
060RW133
Circuit Description
The CKP reference signal is produced by the crankshaft
position (CKP) sensor. During one crankshaft revolution,
CKP crankshaft reference pulses will be produced. The
Engine Control Module ECM uses the CKP reference
signal to calculate engine RPM and crankshaft position.
Action Taken When the DTC Sets

The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

DTC P0219 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the ECM battery
feed.
Diagnostic Aids
Check for:

Poor connection ± Inspect the CKP harness and
connectors for improper mating, broken locks,
improperly formed or damaged terminals, and poor
terminal-to-wire connection.

Damaged X57 ± Inspect the X57 for damage.
DTC P0219 ± Engine Over Speed Warning

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2Check the responsibility.
Was the driver responsibility?
ÐGo to Step 3Go to Chart 4

6E±112
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0219 ± Engine Over Speed Warning

 
StepNo Ye s Value(s) Action
31. Review and record Failure Records information.
2. Clear DTC P0219.
3. Start the engine and idle for 1 minute.
4. Observe DTCs.
Is DTC P0219 set?
ÐGo to Step 4Ð
4Observe the AP value displayed on the Tech 2.
Is the AP value near the specified value?(Idling 720 r.p
.m) 0 %
Go to Step 3Go to Step 5
5Observe the Engine speed displayed on the Tech 2.
Is the Engine speed near the specified value?(Idling) 720 r.
p.m
Go to Step 7Go to Step 6
61. Check the CKP sensor.
2. Ignition ªON.º
3. Using a DVM, verify that 5 V reference and ground
are being supplied at the sensor connector (ECM
side).
Are 4-6 volts and ground available at the sensor?
ÐGo to Step 9Go to Step 7
71. Ignition ªON.º
2. With a DVM, backprobe the ECM connector 5 V
reference and ground connections.
Are 5 V reference and ground available at the ECM?
ÐGo to Step 8Go to Step 13
8Check 5 V reference or ground between the CKP
sensor and ECM and repair the open circuit, short to
ground or short to voltage.
Is the action complete?
ÐVerify repairÐ
91. Ignition ªOFF.º
2. Disconnect the ECM and CKP sensor.
3. Check for an open or a short to ground in the CKP
reference circuit between the CKP sensor
connector and the ECM harness connector.
4. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 10
101. Reconnect the ECM and CKP sensor.
2. Connect a DVM to measure voltage on the CKP
reference circuit at the ECM connector.
3. Observe the voltage while cranking the engine.
Is the voltage near the specified value?
2.5 VGo to Step 13Go to Step 11
11Check the connections at the CKP sensor and replace
the terminals if necessary.
Did any terminals require replacement?
ÐVerify repairGo to Step 12
12Replace the CKP sensor.
Is the action complete?
ÐVerify repairÐ
13Check the connections at the ECM and replace the
terminals if necessary.
Did any terminals require replacement?
ÐVerify repair Go to Step 14

6E±113 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0219 ± Engine Over Speed Warning

 
StepNo Ye s Value(s) Action
14Check the X57 signal plate.
Is the X57 signal plate damage?
ÐGo to Step 15Go to Step 3
15Replace the X57 signal plate.
Is the action complete?
ÐVerify repairGo to Step 2

6E±114
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0336 (Flash DTC 43)
CKP (Crank Position) Sensor Out of Synchro
060RW133
Circuit Description
The CKP reference signal is produced by the crankshaft
position (CKP) sensor. During one crankshaft revolution,
crankshaft pulses will be produced. The Engine Control
Module ECM uses the CKP reference signal to calculate
engine RPM and crankshaft position. If the ECM receives
an incorrect number of pulses on the CKP reference
circuit, DTC P0336 will set.
Action Taken When the DTC Sets

The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

DTC P0336 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the ECM battery
feed.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed±through wire insulation or a wire broken inside the
insulation. Check for:

Poor connection ± Inspect the ECM harness and
connectors for improper mating, broken locks,
improperly formed or damaged terminals, and poor
terminal-to-wire connection.

Damaged harness ± Inspect the wiring harness for
damage. If the harness appears to be OK, disconnect
the ECM, turn the ignition on and observe a voltmeter
connected to the CKP reference circuit at the ECM
harness connector while moving connectors and
wiring harnesses related to the ECM. A change in
voltage will indicate the location of the fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.

6E±115 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0336 ± CKP Sensor Out of Synchro

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2Attempt to start the engine.
Does the engine start?
ÐGo to Step 3
Go to ªEngine
Cranks But
Will Not Runº
chart
31. Review and record Failure Records information.
2. Clear DTC P0336.
3. Start the engine and idle for 1 minute.
4. Observe DTCs.
Is DTC P0336 set?
ÐGo to Step 4
Refer to
Diagnostic
Aids
41. Disconnect the ECM and CKP sensor.
2. Check for an open or a short to ground in the CKP
reference circuit between the CKP sensor
connector and the ECM harness connector.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 5
51. Reconnect the ECM and CKP sensor.
2. Connect a DVM to measure voltage on the CKP
reference circuit at the ECM connector.
3. Observe the voltage while cranking the engine.
Is the voltage near the specified value?
2.5 VGo to Step 8Go to Step 6
6Check the connections at the CKP sensor and replace
the terminals if necessary.
Did any terminals require replacement?
ÐVerify repairGo to Step 7
7Replace the CKP sensor.
Is the action complete?
ÐVerify repairGo to Step 8
8Check connections at the ECM and replace the
terminals if necessary.
Did any terminals require replacement?
ÐVerify repairGo to Step 9
9Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
ÐVerify repairÐ

6E±116
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0337 (Flash DTC 43)
CKP (Crank Position) Sensor No Signal
060RW133
Circuit Description
The CKP reference signal is produced by the crankshaft
position (CKP) sensor. During one crankshaft revolution,
CKP crankshaft reference pulses will be produced. The
Engine Control Module ECM uses the CKP reference
signal to calculate engine RPM and crankshaft position. If
the ECM does not receive pulses on the CKP reference
circuit, DTC P0337 will set.
Action Taken When the DTC Sets

The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

DTC P0337 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the ECM battery
feed.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed-through wire insulation or a wire broken inside the
insulation. Check for:

Poor connection ± Inspect the ECM harness and
connectors for improper mating, broken locks,
improperly formed or damaged terminals, and poor
terminal-to-wire connection.

Damaged harness ± Inspect the wiring harness for
damage. If the harness appears to be OK, disconnect
the ECM, turn the ignition on and observe a voltmeter
connected to the CKP reference circuit at the ECM
harness connector while moving connectors and
wiring harnesses related to the ICM. A change in
voltage will indicate the location of the fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.

6E±117 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0337 ± CKP Sensor No Signal

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2Attempt to start the engine.
Does the engine start?
ÐGo to Step 3Go to Chart 3
31. Review and record Failure Records information.
2. Clear DTC P0337.
3. Start the engine and idle for 1 minute.
4. Observe DTCs.
Is DTC P0337 set?
ÐGo to Step 4
Refer to
Diagnostic
Aid
41. Disconnect the CKP sensor.
2. Ignition ªON.º
3. Using a DVM, verify that 5 V reference and ground
are being supplied at the sensor connector (ECM
side).
Are 4-6 volts and ground available at the sensor?
ÐGo to Step 7Go to Step 5
51. Ignition ªON.º
2. With a DVM, backprobe the ECM connector 5 V
reference and ground connections.
Are 5 V reference and ground available at the ECM?
ÐGo to Step 6Go to Step 11
6Check 5 V reference or ground between the CKP
sensor and ECM and repair the open circuit, short to
ground or short to voltage.
Is the action complete?
ÐVerify repairÐ
71. Ignition ªOFF.º
2. Disconnect the ECM and CKP sensor.
3. Check for an open or a short to ground in the CKP
reference circuit between the CKP sensor
connector and the ECM harness connector.
4. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 8
81. Reconnect the ECM and CKP sensor.
2. Connect a DVM to measure voltage on the CKP
reference circuit at the ECM connector.
3. Observe the voltage while cranking the engine.
Is the voltage near the specified value?
2.5 VGo to Step 11Go to Step 9
9Check the connections at the CKP sensor and replace
the terminals if necessary.
Did any terminals require replacement?
ÐVerify repairGo to Step 10
10Replace the CKP sensor. Use caution and avoid hot oil
that may drip out.
Is the action complete?
ÐVerify repairÐ