automatic transmission JAGUAR X308 1998 2.G User Guide

be 'hun
g up' within the engine because it is not up to operating
temperature.
Should the oil level subsequently be topped-up, the level could
become too high, causing oil burning.
Typically, 0.875L is hung up.
Refill the engine with the correct specification engine oil.
58. Refill the automatic transmission. Refer to Section 307-01A,
Operation 44.24. 02.
59. Refill and bleed the power stee ring system. Refer to Section
211-02 General Procedures.
60. Repressurise the air conditioni ng system. Refer to Operation
82.30.30 and note all Wa rnings and Cautions.

61
.
Fit the engine covers.

62
.
With assistance, reposition the engine compartment cover
(bonnet) and fit the si x bolts; reconnect the ground lead to the
original location on the left hand hinge.
Re
connect the gas struts.
R

emove the masking tape from the front edge.
63. Remove the paintwork protection sheets and close the engine
compartment cover.
64. Reconnect the battery ground cable and fit the battery cover.
Re
set the clock and the radio information.

conde
nser.
2. Fit a new O-ring seal to the pipe. Lubricate the seal with A/C compressor oil.
3. Reconnect the pipe to the condenser and fit the securing bolt.

6. Conne
ct the transmission
oil cooler upper pipe.
1. Remove the blanking plugs and fit a new O-ring seal to the pipe. Lubricate the seal with automatic
transmission fluid, and re position the pipe and the
union nut to the radiator.
2. Connect and tighten the union nut.

7. Conne
ct the transmission lower cooler pipe to the radiator.
1. Remove the blanking plugs and fit a new O-ring seal to the cooler pipe. Lubricate the seal with automatic
transmission fluid
2. Reposition the pipe and th e union nut to the radiator.
Connect and tighten the union nut.

8. Connect
the radiator breather
hose (radiator to expansion
tank).
Conne
ct the hose to the radiator.
9. Connect the radiator coolant top hose.
1. Reposition and connect the top hose to the radiator.
2. Reposition the hose clip.

conden
ser.
2. Fit a new O-ring seal to the pipe. Lubricate the seal with A/C compressor oil.
3. Reconnect the pipe to the condenser and fit the securing bolt.

6. Conne ct
the transmission
oil cooler upper pipe.
1. Remove the blanking plugs and fit a new O-ring seal to the pipe. Lubricate the seal with automatic
transmission fluid, and re position the pipe and the
union nut to the radiator.
2. Connect and tighten the union nut.

7. Conne ct
the transmission lower cooler pipe to the radiator.
1. Remove the blanking plugs and fit a new O-ring seal to the cooler pipe. Lubricate the seal with automatic
transmission fluid
2. Reposition the pipe and th e union nut to the radiator.
Connect and tighten the union nut.

8. Connect the radiator br
eather
hose (radiator to expansion
tank).
Conne ct
the hose to the radiator.
9. Connect the radiator coolant top hose.
1. Reposition and connect the top hose to the radiator.
2. Reposition the hose clip.

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
-
Lubri c
ants, Fluids, Sealants and Adhesives - ZF Au
tomatic Transmission (Normally Aspirated Vehicles)
Capacities - ZF Automatic Transmission (Normally Aspirated Vehicles)
Torques - ZF Automatic Transmission (Normally Aspirated Vehicles)
Internal Gear Ratios


UnitS p
ecification
Transmissi
on fluidEsso
ATF LT 71141
Torque converter spigotMolyc
o
te or equivalent
UnitLi
t
ers
Transmissi
on fluid (with
torque converter)
10
,0
Com p
onent
Nm
Locki
n
g ferrule - Shift knob
7 -

10
P
l
ug - Drain fluid pan
27
-
33
P
l
ug - Level / fill (transmission case M18 x 1.5)
32
-
38
Tu
be
nut - Cooler pipe to transmission unit
17
-
23
B
o
lt - Drive plate to torque converter
43
-
57
B
o
lt - Driveshaft coupling to transmission
75
-
88
Bo
lt
- Fluid filter to valve block
4,
5 -
5,5
Bolt
-
Fluid pan to transmission case
9 -

11
B
o
lt - Rear extension housing to transmission case
21
-
25
Bolt
-
Rear engine (isolation) mounting to mounting bracket
22
-
28
Bolt -
Rear engine moun
ting bracket to body
22
-
28
Bolt
-
Rear engine mounting bracke
t to transmission rear extension
30 -
40
B
o
lt - Selector cable bracket to transmission case
7 -

10
Bolt
-
Transmission unit to engine
43
-
57
Nu
t -
Transmission drive flange
1
08 -
132
Nu
t -
Selector cable inner to shift lever
1,
5 -
2,5
Nu
t -
Selector cable inner to selector lever
7 -

10
Nu
t -
Selector cable outer to bracket
22
-
28
Nu
t
- Selector lever pivot shaft
7 -

10
Nu
t -
Shift interlock solenoid to housing
5 -
7
Nut -
Shift interlock solenoid actuating lever
11
-
13
Sc
re
w - Input sensor bracket to transmission case (M5)
4,
5 -
5,5
Screw
-
Output sensor bracket to transmission case (M6)
7,
5 -
8,5
Screw
-
Solenoid / regulator plate to valve body
4,
5 -
5,5
Sc
re
w - Valve block to transmission case
7,
5 -
8,5
GearRatio
1s
t3,57
1:1
2n
d2,2:
1
3r
d1,50
8:1
4t
h1,00
:1
5t
h0,80
3:1
Re
ve
rse
4,
06
3:1

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Transmission Descriptio
n
Description an
d Operation
Transmission As

sembly
Int
roduction

Compon
ent Descriptions
The t

orque converter:
Acts as a fluid

coupling between the
engine and transmission geartrain.
P
rovides multiplication of engine torque.
Cons

ists of an impeller, turbine and stat
or, housed within a converter cover.
Has a l
ock-up clutch with variable slip control.
The transmission casing:
Houses the geartrain and elec t
ro-hydraulic control unit.
Contains

the input speed sensor which measures turbine speed.
Contai

ns the output speed sensor which measures the transmission output speed.
It
em
Par
t Number
De
scription
1—Torque c

onverter housing
2—Tran

smission casing
3—Fluid pan


4—Transmission bre

ather
5—Re

ar extension housing
6—16

-way connector
7—Gear s

elector shaft

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Diagnostic Strategy
Diagnosis and Testing
Quick Reference Fault Chart
Quick Reference Fault Chart
Special Tool(s)

Digital multimeter

Generic scantool
SymptomPossible SourcesAction
Normal transmission
operation but fault codes
stored• NOTE: If P0706 is logged ignore P0742
Output speed sensor circuit fault
TCM faulty
ABS system fault (this code may log er roneously following an ABS problem)
Position switch and D to 4 switch circuit fault
P R 4 circuit fault

*
*
*
*
*
GO to
P0721 GO to
P1603 GO to
P0742
*
*
*
Sport mode will not selectMode switch circuit fault
*GO to
P0790
*
Mode switch state lamp not
workingMode switch supply
Mode switch circuit fault
*
*GO to
P0790
*
Poor, or reduced shift
qualityPresence of EMS faults
(may affect the accuracy of the torque signal)
*GO to EMS *
Transmission temperature sensor circuit
*GO to
P0710
*
Out of sequence shiftOutput / input speed sensor circuit fault
Mechanical fault (check all other operations)
*
*GO to
P1731
*
No torque converter lock-
upP R 4 circuit fault
*GO to
P0743
*
Mechanical fault, should P R 4 be OK
*GO to
P0741
*
Harsh shifts, engine stalling (torque converter stuck on)P R 4 circuit fault
Mechanical fault, should P R 4 be OK
*
*GO to
P0742
*
Default to 4th gearSolenoid / pressure regulator supply from TCM
*GO to
P0702
*
• NOTE: If the code logs wh
en 3rd is selected, then the D to 4 switch is the most probable cause If the code logs when D is selected fro m the LH side of the gate,
then check selector cable adjustment
'J gate' or selector ca ble out of adjustment
D to 4th switch
Rotary position switch circuit
*
*
*GO to
P0706
*
Input speed sensor circuit fault
Input speed sensor faulty
*
*GO to
P0715
*
Solenoid #1 circuit fault
*GO to
P0753
*
Solenoid #2 circuit fault
*GO to
*

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Transmission Fluid Drain and Refill
General Procedures
Removal
Installation
Special Tool(s)

Syringe 1. Raise the vehicle for access.

2. NOTE: This procedure will not re move residual fluid from the
torque converter.
Drain the transmission fluid.
2. WARNING: TRANSMISSION FLUID MAY CAUSE
SEVERE BURNS, ENSURE THAT ALL SAFETY PROCEDURES
ARE OBSERVED AND THAT THE RECEPTACLE FOR WASTE
HAS SUFFICIENT CAPACITY.
Carefully remove the drain plug and drain the
transmission fluid.

3. Refit the drain plug and tighten to the specified torque figure.
Use a new O-ring.

1. Remove the fluid level / filler plug.
2. Using a syringe dedicated to tran smission fluid only (not used
for any other type of oil or fluids ), inject transmission fluid until

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Electronic Pressure Control (EPC) Solenoid
In-vehicle Repair
Removal

1. Disconnect battery ground cable.
Remove the battery cover.

2. Raise the vehicle on a suitable lift.
2. WARNING: TRANSMISSION FLUID MAY CAUSE
SEVERE BURNS, ENSURE THAT ALL SAFETY PROCEDURES
ARE OBSERVED.
Carefully remove the drain plug and drain the
transmission fluid.

3. Remove the twenty-two fixings which secure the fluid pan .
Remove the fluid pan and all traces of gasket material.

4. Disconnect regulator / solenoid connectors.
5. Remove RH rear valve body securing screws.

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Extension Housing Seal
In-vehicle Repair
Removal
Special Tool(s)

Drive shaft flange wrench
205-053

Coupling nut socket
307-356

Oil seal replacer
307-358
1. Remove the rear extension housing, 44.20.19.

2. Fit tool 205 - 053 to the transmission drive coupling.
Install two bolts to attach the coupling to the tool.
3. Locate the tool 205 - 053 / housing assembly in a vice.

4. Using a punch, knock back the two staked areas of the
coupling nut.

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Extension Housing O-Ring Seal
In-vehicle Repair
Removal
1. Select N position.
2. Raise the vehicle for access.
3. Remove the front muffler, 30.10.18.

4. Locate a transmission jack, Epco V-100 or similar, under the
transmission unit.
Adjust the angle of the jack to suit the transmission.
Secure the side clamps.
Pass the safety chain over the transmission unit and
secure.
Take the weight of the transmission and engine.

5. Remove the engine rear mounting bracket.
1. Remove the engine rear mounting to bracket bolt.
2. Remove the mounting bracket to body bolts.
6. Gently lower the transmission jack.

7. CAUTION: Under no circumstan ces remove the driveshaft
to flexible coupling fixings.
Detach the driveshaft fro m the transmission unit.
Mark the position of the coupling to drive flange.
Remove the three bolts which secure the transmission
drive flange to the flexible coupling .
8. Remove the rear extension housing assembly.
1. Remove the ten bolts, noting their location for installation.
2. Remove and discard the O-ring.