Ground JAGUAR X308 1998 2.G Workshop Manual

P
INPOINT TEST Y : DTC P1260; SECURITY INPUT MALFUNCTION
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
Y1

: CHECK THE KTM TO ECM CIRCUIT FOR HIGH RESISTANCE
D

isconnect the ECM electrical connector, EM10.
1
D

isconnect the KTM electrical connector, FC22.
2
Me

asure the resistance between EM10, pin 06 (O) and FC22, pin 16 (O).
3
Is th

e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No INSTALL a new KTM. CLEAR the DTC. TEST the system for normal operation.
PINPO
INT TEST Z : DTC P1474; INTERCOOLER COOLANT PUMP RELAY MALFUNCTION
•
NOTE: Early production vehicl
es have connector pin numbers that differ fro m the volume production pin numbers shown.
Use the wire color code for pin identifi cation on early production vehicles.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
Z1

: CHECK THE INTERCOOLER PUMP RELAY TO ECM DRIVE CIRCUIT FOR HIGH RESISTANCE
Di

sconnect the battery negative terminal.
1
R

emove the intercooler pump relay.
2
D

isconnect the ECM electrical connector, EM13.
3
Meas

ure the resistance between the rela
y base, pin 01 and EM13, pin 10 (RY).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to Z2
.
Z2
: CHECK THE INTERCOOLER PUMP RELAY TO EC
M DRIVE CIRCUIT FOR SHORT TO HIGH VOLTAGE
R
econnect the battery negative terminal.
1
Turn the ignition swi

tch to the ON
position.
2
Meas
ure the voltage between the
relay base, pin 01 and GROUND.
3
Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to Z3
.
Z3
: CHECK THE INTERCOOLER PUMP RELAY TO
ECM DRIVE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi
tch to the OFF
position.
1
Meas
ure the resistance between th
e relay base, pin 01 and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes
REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to Z4
.
Z4: CHECK THE INTER
COOLER PUMP RELAY GROUND CIRCUIT
Meas

ure the resistance between th
e relay base, pin 02 and GROUND.
1
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No INSTALL a new intercooler pump re lay. CLEAR the DTC. TEST the system for normal operation.
P
INPOINT TEST AA : DTC P1475; RADIATOR
FANS SLOW (SERIES) CIRCUIT MALFUNCTION
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS

AA1: CHECK THE RA
DIATOR FAN MODULE TO ECM
'SERIES' DRIVE CIRCUIT FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
1
D
i
sconnect the ECM electrical connector, EM13.
2
Disc
onne
ct the fan module electrical connector, LS31.
3
Meas
ure t
he resistance between EM13, pin 15 (W) and LS31, pin 09 (W).
4
Is th
e res
istance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to AA2
.
AA2: CHECK THE RA
DIATOR FAN MODULE TO ECM 'SER
IES' DRIVE CIRCUIT FOR SHORT TO HIGH VOLTAGE
Re
connect the battery negative terminal.
1
Turn the ignition swit

ch to the
ON position.
2
Measure t
he voltage between EM13, pin 15 (W) and GROUND.
3
Is the volt

age greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to AA3
.
AA3: CHECK THE R A
DIATOR FAN MODULE TO ECM
'SERIES' DRIVE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swit
ch to the
OFF position.
1
Meas ure t
he resistance between EM13, pin 15 (W) and GROUND.
2
Is
t
he resistance less than 10,000 ohms?
Yes
REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to AA4
.
AA4:
CHECK THE RADIATOR FAN MODULE IGNITION SUPPLY
Reconn

ect the ECM electrical connector, EM13.
1
Turn the ignition swit

ch to the
ON position.
2
Measure the voltage between LS 31,
pin 08 (WP) and GROUND.
3
Is the vol
t
age greater than 10 volts?
Yes INSTALL a new radiator fan module. REFER to Section 303
-03
A Engine Cooling
/
303-03B Supercharger Cooli
ng
. CLEA
R the DTC. TEST the sy stem f
or normal operation.
No REPAIR the circuit. This circui t includes the EMS fuse box, (f use 14), the EMS relay, etc. For
additional information, refer to the wiring diagrams. CLEAR the DT C. TEST the system for normal
operation.
PINPOINT TE ST
AB : DTC P1476; RADIATOR
FANS FAST (PARALLEL) CIRCUIT MALFUNCTION
TES
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
AB1
:
CHECK THE RADIATOR FAN MODULE TO ECM
'PARALLEL' DRIVE CIRCUIT FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
1
D
i
sconnect the ECM electrical connector, EM13.
2
Disc
onne
ct the fan module electrical connector, LS31.
3
Meas
ure t
he resistance between EM13, pin 16 (WU) and LS31, pin 07 (WU).
4
Is th
e res
istance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
No GO to AA2
.
AB2:
CHECK THE RADIATOR FAN MODULE TO ECM 'PARALLEL' DRIVE CIRCUIT FOR SHORT TO HIGH VOLTAGE
R
e
connect the battery negative terminal.
1
Turn the ignition swi
t
ch to the ON
position.
2
Measure t
he voltage between EM13, pin 16 (WU) and GROUND.
3

Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to AB3
.
AB3
: CHECK THE RADIATOR FAN MODULE TO ECM
'PARALLEL' DRIVE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi
tch to the OFF
position.
1
Meas
ure the resistance between EM13, pin 16 (WU) and GROUND.
2
Is

the resistance less than 10,000 ohms?
Yes
REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to AA4
.
AB4
: CHECK THE RADIATOR FAN MODULE IGNITION SUPPLY
Re

connect the ECM electrical connector, EM13.
1
Turn the ignition swi

tch to the ON
position.
2
Measure the
voltage between LS
31, pin 08 (WP) and GROUND.
3
Is the vol
tage greater than 10 volts?
Yes INSTALL a new radiator fan module. REFER to Section 303
-0
3A Engine Cooling
/
30
3
-03
B
Supercharger

Cooling
. CLEA
R the DTC. TEST the sy
stem for normal operation.
No REPAIR the circuit between LS31, pin 08 (WP) and battery. This circuit includes the EMS fuse box-
(fuse 14), the EMS relay, etc. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
P
INPOINT TEST AC : DTC P1516, P1517; GEAR
CHANGE PARK/NEUTRAL DRIVING MALFUNCTION
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
AC1: CH

ECK THE TRANSMISSION RANGE (TR) SE
NSOR TO ECM CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
Di

sconnect the TR sensor el
ectrical connector, EM47.
2
D
isconnect the ECM electrical connector, EM10.
3
Meas

ure the resistance between EM47, pin K (RU) and EM10, pin 15 (RU).
4
Is th

e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to AC2
.
AC2: CH
ECK THE TRANSMISSION RANGE (TR)
SENSOR PARK/NEUTRAL SWITCHING ACTION
Meas
ure the resistance between pi
ns J and K of the TR sensor.
1
Mo
ve the selector lever from
PARK to NEUTRAL and back.
2
D
oes the resistance switch between open ci
rcuit and continuity as the lever moves?
Yes GO to AC3
.
No

INSTALL a new transmission range sensor. CLEAR th e DTC. TEST the system for normal operation.
AC3: CH
ECK THE D-4 SWITCH TO
TCM CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the D-4 switch electrical connector, CC07.
1
Di

sconnect the TCM electrical connector, EM07.
2
Meas

ure the resistance between CC07,
pin 01 (US) and EM07, pin 13 (US).
3
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No INSTALL a new transmission range sensor. CLEAR th e DTC. TEST the system for normal operation.
P
INPOINT TEST AD : DTC P1606;
EMS CONTROL RELAY MALFUNCTION

TES
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
AD1
:
CHECK THE EMS RELAY PERMANENT B+ SUPPLY
R
e
move the EMS relay.
1
Meas
ure t
he voltage between the rela
y base, pins 02 and 03 and GROUND.
2
Are both vol
tages greater than 10 volts?
Yes GO to AD2
.
No
R
EPAIR the circuit between the rela
y base and battery. This circuit includes the high power protection
module. For additional information, refer to the wiring diagrams. CLEAR the DTC. TEST the system
for normal operation.
AD2 :
CHECK THE EMS RELAY TO ECM CIRCUIT FOR HIGH RESISTANCE
Di
sc
onnect the battery negative terminal.
1
D
i
sconnect the ECM electrical connector, EM10.
2
Meas
ure t
he resistance between the rela
y base, pin 01 and EM10, pin 16 (PK).
3
Is the res
istance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No INSTALL a new EMS relay. CLEAR the DTC. TEST the system for normal operation.
PINPOINT TEST AE : CHECK
ROCHESTER VALVE FUNCTION
T
E
ST CONDITIONS
D
E
TAILS/RESULTS/ACTIONS
AE1: CHEC
K VAC
UUM INTEGRITY OF ROCHESTER VALVE
Di
sc
onnect hoses from the Rochester valve.
1
Bl
a
nk off outlet side of valve.
2
Con
n
ect a hand-held vacuum pump to the vacuum inlet of the valve.
3
Appl
y a vacuum t
o the valve and mo
nitor the reading for 2 minutes.
4
Do
es the valve hold vacuum?
Yes Inspect the pipes at either side of the valve for leaks/damage. Rectify as necessary.
No INSTALL a new Rochester valve. TEST the system for normal operation.

E
lectronic Engine Controls - Ca
mshaft Position (CMP) Sensor
Re
moval and Installation
Remov

al
1.
Disc
onnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. Remove engine covers ; refer to 12.30.06.
3. WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
De-pressurize fuel system; refer to 19.50.02.

4. R
emove coolant expansion tank fixings and reposition tank for
access.

5. R
emove bolts securing fuel fe
ed pipe to inlet manifold.

6. Di
sconnect fuel feed pipe from inlet manifold and pull pipe
assembly clear.
Di
scard O-ring.
Inst

all suitable blanking plugs.
7. Disconnect CMP sensor connector.
De
press tang on connector to release, tools are not
necessary.

7.
Instal
l engine covers
; refer to 12.30.06.
8. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).

E
lectronic Engine Controls -
Catalyst Monitor Sensor LH
Re
moval and Installation
General Equipment
Remov
al
Installation


Snap
-on tool S6176
1. WARNING: ENSURE THAT THE EXHAUST AND CATALYST
ARE COLD BEFORE COMMENCING WORK.
Disconnect the battery ground lead.

2. CAUTI
ON: Make sure the wiring harness is not twisted or
damaged on removal. Failure to fo llow this instruction may result
in damage to the vehicle.
From inside the engine compartment, release the relevant
sensor(s) multiplug from its mounting bracket and disconnect
the plug.

3. NOTE
: Right-hand shown, left-hand similar.
Using the Snap-on tool S6176, remove the sensor from
underneath the vehicle.
1. Fitting is the reverse of the removal procedure, noting that a
new sealing washer should be used.

2. CAUTI
ON: Make sure the wiring harness is not twisted or
damaged on installation. Failure to follow this instruction may
result in damage to the vehicle.
• NOTE: Right-hand shown, left-hand similar.
Tighten the sensor to specification.
3. Make good th
e exhaust seals.

El
ectronic Engine Controls -
Catalyst Monitor Sensor RH
Remo
val and Installation
General Equipment
Remov a
l
Installation


Snap -
on tool S6176
1. WARNING: ENSURE THAT THE EXHAUST AND CATALYST
ARE COLD BEFORE COMMENCING WORK.
Disconnect the battery ground lead.

2. CAUTIO
N: Make sure the wiring harness is not twisted or
damaged on removal. Failure to fo llow this instruction may result
in damage to the vehicle.
• NOTE: Left-hand shown, right-hand similar.
From inside the engine compartment, release the relevant
sensor(s) multiplug from its mounting bracket and disconnect
the plug.

3. Us
ing the Snap-on tool S6176, remove the sensor from
underneath the vehicle.
1. Fitting is the reverse of the removal procedure, noting that a
new sealing washer should be used.

2. CAUTI
O
N: Make sure the wiring harness is not twisted or
damaged on installation. Failure to follow this instruction may
result in damage to the vehicle.
Tighten the sensor to specification.
3. Make good th e exh
aust seals.

E
lectronic Engine Controls - Cr
ankshaft Position (CKP) Sensor
Re
moval and Installation
Remov

al
1.
Disc
onnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).

2. R
emove ABS controller cover for access.

3. Di
sconnect engine harness connector from CKP sensor
connector.
De
press tang on connector to release, tools are not
necessary.

4. Re
lease CKP sensor plug from mounting bracket.
Depress tan

g on sensor plug
to release, tools are not
necessary.
5. Raise vehicle.
6. From below: release harn ess clips from engine.

E
lectronic Engine Controls - Engine Control Module (ECM)
Re
moval and Installation
Remov

al
Installation

1.
Disc
onnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).

2. R
emove ECM housing cover.
3. RHD only: Remove security bracket securing screws.
R
emove bracket.
4. Disconnect electrical connectors.

5. Li
ft ECM from housing.
6. RHD only: Remove security bracket securing screws.
R
emove brackets.
1. NOTE: A replacement ECM may only be obtained from an
authorised Jaguar dealer and MU ST be ordered against the VIN.
• NOTE: Check condition of ho using seals and replace as
necessary.
Installation is a reversal of the removal procedure.
2. Synchronize ECM, KTM and BPM using PDU.
3. Complete engine set- up using JDS/PDU.