JAGUAR X308 1998 2.G Workshop Manual

Roof Opening Panel - Roof Opening Panel Trim
Removal and Installation
Removal
Installation

1.
Remove sliding roof trim panel for access. Refer to 76.82.19.
2. Turn ignition switch to position II.
3. Fully open sliding roof panel.
4. Turn ignition switch to O and remove key.

5. Remove finisher.
1. Exercising care to avoid damaging edge of headlining,
remove aperture trim finisher from flange.
2. Release headlining from BIW aperture flange.
1. Fit edge of headlining over BIW aperture flange.
2. Fit and fully seat trim finisher to flange.
3. Insert key and turn ig nition switch to II.
4. Close sliding roof panel.
5. Turn ignition switch to O.
6. Fit sliding roof trim panel. Refer to 76.82.19.

Roof Opening Panel - Roof Opening Panel Weatherstrip
Removal and Installation
Removal
Installation

1.
Remove sliding roof trim panel for access. Refer to 76.82.19.
2. Remove sliding roof panel fo r access. Refer to 76.82.05.

3. Remove and discard seal fro m roof panel flange and
thoroughly clean flange.
1. Commencing at central rear posi tion, fit and firmly seat new
seal to panel flange.
2. Ensure that the seal is evenly tensioned and free from ripples.
3. Carefully cut off any excess seal and ensure that ends butt
correctly and re main central.
4. Using tool JD 200, crimp seal into position along entire length.
5. Changing commencing position sl ightly, repeat above step to
ensure continuous crimping of seal.
6. Fit sliding roof panel. Refer to 76.82.05.
7. Fit sliding roof trim panel. Refer to 76.82.19.

Bumpers -
Torques


ComponentNm
Bolts securing bumper beam to strut39 - 51
Bolts securing bumper guide to body15,5 - 20,5
Bolts securing energy absorbing strut to body22 - 28
Bolts securing non-energy absorbing strut to body15,5 - 20,5

Bumpers - Front Bumper
Removal and Installation
Removal
WARNING: ENSURE THAT ALL PERSONNEL AND EQUIPMENT ARE CLEAR OF AREA BEFORE OPERATING RAMP.
1. Position vehicle on 4-post ramp.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19
3. Remove radiator surround and grill. Refer to 76.55.15 and
76.55.03.
4. Raise ramp to working height.
5. Using wheel-free lifts, remove front wheels.
6. Remove wheelarch liners for access.
7. Remove undertray. Refer to 76.22.90.

8. At each side of vehicle:
Disconnect fog lamp, directio n indicator and sidemarker
lamp (where fitted) harness multiplugs.
If headlamp powerwash is fitted, remove and discard
plastic clip from hose and disconnect hose at RH side of
bumper.

9. Slacken and remove bolts securing bumper assembly to
mounting struts.
10. Lower 4-post ramp.

11. Carefully withdraw bumper casing and beam assembly
forward to clear guide blocks and remove assembly from
vehicle.
12. Remove number plate and plinth from bumper cover.
13. Slacken and remove three bolts securing each fog lamp to

bumper cover and remove both lamps from cover.

14. Release sidemarker lamp/refle ctor clips and remove both
lamps/reflectors from bumper cover.
15. Remove direction indicators fr om bumper assembly. Refer to
Section 417.01.
16. Remove powerwash jet assemb lies and hoses from top of
bumper assembly. Refer to Section 501-16.

17. Remove bumper blades.
1. Slacken and remove three screws securing each blade
to bumper cover.
2. Slide each blade forward to release two side tangs from cover and remove blade from bumper.

18. Rotate three splitter vane fasteners 1/4 turn counter-
clockwise and remove splitter vane from air intake.
19. Release tangs securing brake cooling ducts to cover and
remove ducts from bumper.

In
stallation


20
. Remove an
d discard four scrive
ts securing upper section of
air intake to beam.

21 . D
rill out rivets securing uppe
r section of cover to bumper
beam.
22. Withdraw bumper beam from cover.
1. Position beam in cover, ensuring that tangs locate correctly in
beam slots.
2. Using new fir tree fast eners, scrivets and rivets, secure beam
to bumper cover.
3. Install fog lights, direction indicators, and side marker
lamps/reflectors in bumper cover.
4. Fit chrome blades to top of casing locating tangs in slots and fit
and tighten securing screws.
5. Fit powerwash jet assemblies to bumper cover. Refer to
Section 501.16.
6. Fit bumper assembly to vehicle. Refer to operations in this
section.
7. Position splitter vane in air intake and secure by rotating
fasteners 1/4 turn clockwise.
8. Fit number plate and plinth.
9. Connect ground cable to battery terminal and fit battery cover.
Refer to 86.15.15.

Bumpers - Front Bumper and Bumper Cover
Removal and Installation
Removal
WARNING: ENSURE THAT ALL PERSONNEL AND EQUIPMENT ARE CLEAR OF AREA BEFORE OPERATING RAMP.
Installation
1. Position vehicle on 4-post ramp.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove radiator surround and grill. Refer to 76.55.15 and
76.55.03.
4. Raise ramp to working height.
5. Using wheel-free lifts, remove front wheels.
6. Remove wheelarch liners for access.
7. Remove undertray. Refer to 76.22.90.

8. At each side of vehicle:
Disconnect fog lamp, directio n indicator and sidemarker
lamp (where fitted) harness multiplugs.
If headlamp powerwash is fitted, remove and discard
plastic clip from hose and disconnect hose on RH side of
bumper.

9. Remove bolts securing bumper assembly to mounting struts.
10. Lower 4-post ramp.

11. Carefully withdraw bumper casing and beam assembly
forward to clear guide blocks and remove assembly from
vehicle.

1.
WARNING: ENSURE THAT ALL PERSONNEL AND
EQUIPMENT ARE CLEAR OF AREA BEFORE OPERATING RAMP.
Carefully slide bumper assembly onto fender guide blocks.
2. Raise ramp to working height.
3. Install but do not fully tighten bo lts securing bumper to struts.
4. Check clearance between top of bumper and bottom of fender.
If necessary, remove bumper, adjust guide blocks to achieve
correct clearance and refit bumper.
5. Connect harness multiplugs to foglamps, direction indicators
and where fitted side marker lamps.
6. Install harnesses in retaining clips at each side of cover.
7. Install powerwash hoses to jet assemblies and secure with new
plastic clips. Refer to Section 501.16.
8. Install radiator grill and su rround. refer to 76.55.03 and
76.55.15.
9. Check and as necessary adjust bumper cover to fender,
headlamps and radiator grill surround clearances. Refer to
Description and Operation in this section.
10. Fully tighten bumper assembly to strut securing bolts.
11. Install wheelarch liners.
12. Install undertray. Refer to 76.22.90.
13. Lower 4-post ramp.
14. Install road wheels and lower wheel-free lifts.

Bumpers - Front Bumper Cover
Removal and Installation
Removal
WARNING: ENSURE THAT ALL PERSONNEL AND EQUIPMENT ARE CLEAR OF AREA BEFORE OPERATING RAMP.
1. Position vehicle on 4-post ramp.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove radiator surround and grill. Refer to 76.55.15 and
76.55.03.
4. Raise ramp to working height.
5. Using wheel-free lifts, remove front wheels.
6. Remove wheelarch liners for access.
7. Remove undertray. Refer to 76.22.90.

8. At each side of vehicle:
Disconnect fog lamp, directio n indicator and sidemarker
lamp (where fitted) harness multiplugs.
If headlamp powerwash is fitted, remove and discard
plastic clip from hose and disconnect hose on RH side of
bumper.

9. Remove bolts securing bumper assembly to mounting struts.
10. Lower 4-post ramp.

11. Carefully withdraw bumper casing and beam assembly
forward to clear guide blocks and remove assembly from
vehicle.
12. Remove three bolts securing each fog lamp to bumper cover
and remove both lamps from cover.

13. Release sidemarker lamp/refle ctor clips and remove both
lamps/reflectors from bumper cover.
14. Remove direction indicators fr om bumper assembly. Refer to
Section 417.
15. Release tangs securing brake cooling ducts to bumper cover
and remove ducts.
16. Remove powerwash jet assemb lies and hoses from top of
bumper assembly. Refer to 84.20.08.

17. Remove bumper blades.
1. Remove three screws secu ring each blade to bumper
cover.
2. Slide each blade forward to release two side tangs from cover and remove blades from bumper.

18. Rotate three splitter vane fasteners 1/4 turn counter-
clockwise and remove splitter vane from air intake.
19. Remove number plate and plinth.
20. Remove and discard four scrive ts securing upper section of