injection JAGUAR X308 1998 2.G Owner's Manual

Fuel Char
ging and Controls - Fuel
Injection Supply Manifold Pipe
Remo
val and Installation
Remov
a
l
WARNING: B
E
FORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER
THE HEADING 'SAFETY PRECAUTION S') ARE READ AND UNDERSTOOD.
In
stallation


1.
De
pressurize fuel syst
em; refer to 19.50.02.
2. Disconnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).

3. Re
move inlet manifold
fuel cross-over pipe.
Plac
e cloth under pipe elbows
to collect any spillage.
Remove e
lbow securing screws.
Di
sc
onnect first elbow.
Disc

onnect remaining elbow and remove assembly.
Discard O
-
ring seals
from pipe elbows.
Clean relevant parts and mating faces.

1. NOTE : Install
and lubricate new O-ring seals.
Installation is th e reverse of the removal procedure.

Fuel System - General Information - Fuel System Pressure Rele
ase
Gen
e
ral Procedures


S p
ecial Tool(s)

Tes
t
Equipment - Fuel Pressure Relief
310-058 (TE 7635A or JD 209)
1. WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Open engine compartment and fi t paintwork protection sheets.
2. Carefull
y remove left
hand engine cover, taking care not to
damage the plasti c fixings or the rubber inserts.

3. WA
RNING: MAKE SURE EQUIPMENT BLEED / DRAIN
VALVE IS CLOSED.
• NOTE: Place a cloth under the valve to collect any spillage.
Depressurize fuel system.
Make sure ignition i s
switched off.
R
e
move cap from Schrader valve.
Pla
c
e a closed container, su
itable for collecting fuel,
adjacent to vehicle.
R e
move lid from container.
Conne
ct
fuel injection pressu
re test equipment 310-058
(TE 7635A or other suitable type).
Insert drain / bleed tu be i
nto fuel container.
R
e
ad and follow manufacturer's instructions to
depressurize fuel system.
4. Store drained f u
el safely and make
sure container lid is closed
securely.
5. Remove equipment and discard cloth from beneath the valve.
6. Install valve cap.
7. Install left hand engine cover.

Fuel System - Gener
al Information - Fuel Tank Draining
Gen
eral Procedures

1.
WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Remove the battery. Refer to operation 86.15.01.

2. De
pressurise the fuel system.
E

nsure that the ignition is
switched off and remove the
valve cap from the fuel cross-over pipe. Place a cloth
under the valve to collect any spillage.
Pla
ce a closed container, su
itable for collecting fuel,
adjacent to the vehicle. Remove the lid.

3. Conne
ct the fuel injection pressu
re test equipment JD 209 (or
other suitable type). Insert the drain / bleed tube into the fuel
container. Follow the manufa cturer's instructions and
depressurise the fuel system.
4. Store the drained fuel safely and ensure that the lid is closed
securely. Remove the equipmen t and discard the cloth from
beneath the valve. Refit the valve cap.
5. Use a suitable fuel storage tank er / pump system to drain the
vehicle tank as described below.
6. Connect a ground cable betw een the vehicle and drain
equipment and connect both to a suitable earth point.

7. At the engine bay bulkhead, lo cate the quick fit connecto
r
between the underfloor fuel feed pipe and the fuel pulse
damper.
Pla
ce a cloth under the pipes
to absorb any spillage.
D
isconnect the fuel feed hose
at the quick fit connector,
using special tool JD 182.
Conne
ct the fuel drain equipment to the underfloor fuel
feed pipe.
8. Drain the fuel tank in accordance with the equipment
manufacturers instructions.

Engine Management Fuse Box Relay

Engine Compartment - Front Relays

Engine and Transmission Control Module Compartment Relays
Relay NoColorCircuit
1BrownEMS control relay
Relay NoColorCircuit
1BlackWindshield wiper fast/slow
2BlackWindshield wiper on/off
Relay NoColorCircuit
1BlueSC coolant water pump
2BrownFuel injection main
3BrownIgnition coils
4BrownThrottle motor
5BrownStarter solenoid
6BrownAir conditioning compressor clutch

Interior Trim and Ornamentation - Interior Trim
Description and Operation
Carpets
The passenger compartment carpet is a one piece moulded constr uction with integral sound deadening material, heel mats
and driver's footrest. The carpet is attach ed to the vehicle floor by plastic clips fitted below the door treadplates. Removal of the carpet necessitates re moval of the front seats, lifting of the centre console rear extens ion and removal of the heelboard
carpet.
Fascia
The full width, slush moulded, soft feel PVC fascia is mounted on an injection moulded armature and is faced with wood
veneer. In addition to the air conditioning and central, outer and demisting vents, it accepts instrument packs dedicated to
market requirements and a centrally mounted analogue clock.
Doors
The one-piece door casings are trimmed in UEV to match the seating, with wood veneer at the waistline and a carpet insert
at the front lower corner. Each casing is secured to the door inner panel by fir tree press fast eners along the lower section,
two armrest fixings at the centre and vene er panel dowels and fixings at the top. The armrests which are common to front
and rear doors, are trimmed in matching leather or UEV according to specification. The door switchpacks, dedicated to
driver and front or rear passenger, are in corporated in the armrests. A speaker is in stalled in the lower section of each door
and a tweeter is incorporated behind each interior door handle escutcheon. Where premium ICE is fitted, the front tweeters
are installed in the upper A posts.
A, B, C and D Posts
On each side,a grained UEV finisher trimmed to match the headlining is secured to the 'A' post and cantrail by fir tree
fasteners locating in BIW apertures. The upper 'D' post finisher is trimmed and secured in the same manner. The single
piece'B/C' post finishers, also finished in grained matching UEV, each have a front se at belt exit aperture and are secured to
the BIW by four spring clips and two fir tree fasteners.
Headlining
The one-piece headlining consists of a 6mm thick polyurethane foam membrane covered with suede effect knitted polyester. The headlining is secured to the BIW roof by body tangs, the roof console, sun visors, combined grab handles and coat
hooks, the cantrail finishers and where fitt ed, the sliding roof finisher and clips.
Trunk
Carpet covered trims line the trunk and are secured by fir tr ee fasteners to the sides and front inner panel. The carpet
covered, two-section, removable trunk fl oor provides access to the spare wheel and wheel changing equipment, the battery
and electrical carrier. The floor board rests on the spare wheel, with the front and rear edges locating in blocks on the fuel
tank backboard and the rear of the body. The support blocks provide for two floor he ight settings to accommodate either a
space saver or full size spare wheel.A moulded finisher covering the rear of the trunk below the sill is secured to the rear
panel by tabs and fir tree fasteners. Finish er panels fitted to the rear lamp units provide trunk interior access to the lamps.
The trunk lid underside is fitted with a removabl e moulded liner and two trunk illumination lights.

Instrument Panel and Console - Instrument Panel and Instrument Panel
Console
Description and Operation
Fascia

The one-piece slush-moulded fascia has an injection-moulded ar mature and incorporates a steel transverse reinforcing rail.
Fascia side support brackets pre-set to th e BIW, determine fascia fore and aft, and height position s and a bush installed in a
BIW bracket centrally positioned on the upper fascia panel, similarly determines the correct transverse location of a fascia
dowel. These mountings together with access panels at each en d of the fascia and brackets at the top and sides of the BIW
tunnel, facilitate fascia removal and instal lation without the necessity for special tools or an alignment procedure. The fasci a
houses the main instrument panel, pass enger air bag module glovebox, air conditioning outlet vents and a centrally
mounted analogue clock, all of which can be readily removed wi thout disturbing the fascia. The fascia harness is located in
the nose of the fascia assembly to facilitate easy installati on in vehicle. The fascia must be removed from the vehicle to
access the harness.
Centre Console
The centre console is an injection moulded armature trimmed in matching ambla or leather with a wood veneer top finisher.
An iluminated smoker's compendium with pr ess and release lid is fitted at the rear of the 'J' gate. The centre section of the
console forms a deep stowage box with rear hinged lid which is padded to form a central arm rest. A hinged cup holder is
incorporated in the front end of the stowage box lid. A colour-keyed 'J' gate finisher surmounts the veneer top finisher and
the 'SPORT' mode and cruise control 'ON/OFF' selector switches are situated immediately to the rear of the 'J' gate. The rear
of the standard centre console houses a re ar air distribution grill and controls. On Daimler and 'Super 8' models, the centre
console incorporates a rear extensio n with rear seat heating controls.

CAVITY WAX INJECTION - APPROVED ADHESIVES, SEALERS AND BODY PROTECTION
SYSTEMS
• NOTE: Cavity wax processes should only be applied on completion of all other refinishing and protection procedures.
Cavity Wax Injection Points - Front
ItemDescription
1.Saw Cut
2.Chisel Cut
3.Cut out Spot Weld
4.Resistance Spot Weld
5.MIG Tack Weld
6.MIG Seam/Butt Weld
7.Braze
8.Gas Weld
9.MIG Plug Weld

Cavity Wax Injection Points-Rear

FOAM INJECTION
Where any of the sections shown in the illustration are renewed, expanded foam must be introduced into the area on
completion of all other repair / refinishin g / protective processes. Tape should be applied to the areas indicated by arrows to ensure full travel of foam along the holl ow sections.Expanded foam should be introd uced at the points circled. Items such as sliding roof drain tubes and the harness from the rear left-hand bulkhead through to the luggage compartment, must be in
position before the introduction of foam.
Foam Injection Points