Oil JAGUAR X308 1998 2.G Service Manual

Connect
the scan tool
1
Have the DTC(s) and fr
eeze f
rame data been recorded?
Yes GO to B2
B2 : CH
ECK VVT COIL CONTINUITY
W
i
th VVT connector PI031 - A bank or (PI032 - B bank)
disconnected, measure the resistance between the pins 1
and 2 at the VVT actuator
1
I s
the resistance >20 OHM?
Yes Renew the VVT solenoid and te st the system for normal
operation.
No GO to B3
B3: CHECK
SHORT TO B+

Conne
ct the scan tool
1
Have the DTC(s) and fr

eeze
frame data been recorded?
Yes GO to C2
C2
: CHECK VVT COIL CONTINUITY
Wi

th VVT connector PI032 disconnected, measure the
resistance between the pins 1 and 2 at the VVT actuator
1
I
s the resistance >20 OHM?
Yes Renew the VVT solenoid and te st the system for normal
operation.
No GO to C3
C3
: CHECK SHORT TO B+

W
ith EM014 disconnected, measure the resistance
between EM014/009 and ground EM016L
1
I
s the resistance < 0.5 OHM?
Yes Reconnect EM014, EM015, PI031 or (PI032)
GO to C10
No Inspect harness / connector EM014, ground stud and
splice EMS037 for corrosion, damage, bent or pushed
back pins and repair as required. Test the system for
normal operation.
C9
: CHECK MECHANICAL CONDITION
R

emove the VVT(s) and ensure
that there is no foreign
matter blocking the oil passageway
1
OK
?
Yes GO to C10
No Rectify as required
C
10: END
Perform

appropriate service drive cycle and check for the
presence of DTC.
1
Has
the fault code cleared?
Yes STOP
No Contact Jaguar Service

En
gine - Valve Clea
rance Adjustment
Gene
ral Procedures
S
p
ecial Tool(s)

Tappet adjustment
3
03-
540

Ai
r gun, fan nozzl
e
303-590
1. Open the engine compartment and fit paintwork protection
sheets. Open to the service position.
2. Carefully remove both engine covers, taking care not to
damage the plasti c fixings or the rubber inserts.

3. Disc
onnect the batt
ery ground cable.
Re
move the battery cover.
4. Remove the cam cover from the 'A' bank and the 'B' bank;
including the purge valve, the on-plug ignition coils and the air
intake tube / air flow meter / air cleaner cover assembly. Refer
to Operations 12.29.43 and 12.29.44.
5. Check, and note the valve cleara nces, as described earlier in
this section.
6. Use a rag to wipe up as much oil as possible from the tappet
wells.
7. Valve adjustment involves considerable repetition. A SUMMARY
OF THE PROCEDURE follows:
1. Fit the adjusting tool base plate to one cylinder head.
2. Rotate the crankshaft to position four valves ready for
adjustment.
3. Use the attachment part of the special tool to adjust two valve clearances. Transfer the attachment and
adjust the other two valve clearances.
4. Remove the attachment pa rt from the adjusting tool
base plate.

14
. WARNING: TH
E FOLLOWING OPERATIONS REQUIRE
THE USE OF COMPRESSED AIR - ALWAYS WEAR SUITABLE EYE
PROTECTION.
Remove, clean and measure the shims.
1. Surround the immediate wo rking area with clean rag
to contain any loose objects and shims displaced by
the compressed air.
2. Use 303 - 590 Air Gun (with a fan nozzle) aimed at the edge of the shim to lift it from the tappet.
Remove the shim from each tappet, noting the
position of each.
15 . Cl
ean and measure the thickness of each shim.
16. Assess the increase or decrease required in shim thickness to
produce the correct valve clearance.
17. Select two shims of the correct size, lubricate each and fit
each to the respective tappet (as calculated in the previous
step). Shims must be fitted with the size marking facing the
tappet NOT the cam.

18 . Loos
en the knurled screws on 303 - 540 attachment to allow
the valve springs to return to their normal position.
19. Check the valve clearance of the two valves. If the clearance
is correct, remove the attachment from the base plate. transfer
the attachment to the other two valves which are in position to
be adjusted.
20. Repeat the adjustment procedure, as described in the
Summary.
21. Refit the cam covers and associated components. Refer to
Operations 12.29.43 and 12.29.44.
22. Refit the engine covers.
23. Check the engine oil level; rectify as necessary.
24. Move the engine compartment cover from the service position
and connect the gas struts.
25. Remove the paint protection sheets and close the cover.
26. Connect the battery and fit the battery cover.
Refe
r to the Battery Reconnection Procedure 86.15.15.

E
ngine - Valve Clearance Check
Gen
eral Procedures

1.
Open the engine compartment and fit paintwork protection
sheets. Open to the service position.
2. Carefully remove both engine covers, taking care not to
damage the plasti c fixings or the rubber inserts.

3. Di
sconnect the batt
ery ground cable.
R
emove the battery cover.
4. Remove the cam cover from the 'A' bank and the 'B' bank;
including the purge valve, the on-plug ignition coils and the air
intake tube / air flow meter / air cleaner cover assembly. Refer
to Operations 12.29.43 and 12.29.44.
5. Rotate the crankshaft so that there are four valves which are
'off the cam' (cam lobes upperm ost), so that their clearance
may be measured.
6. Measure the gap on each of the four valves. Note which valve
has been measured, along with its relevant clearance.
7. Rotate the crankshaft a small am ount so that the next four
valves are 'off the cam'. Measure and note the clearances.
Re
peat this step
a further six times, until all valve
clearances have been measured and noted.
8. Refit the cam covers and associated components. Refer to
Operations 12.29.43 and 12.29.44.
9. Refit the engine covers.
10. Move the engine compartment cover from the service position
and connect the gas struts.
11. Remove the paint protection sheets and close the cover.
12. Connect the battery and fit the battery cover.
Re
fer to the Battery Reconnection Procedure 86.15.15

Engine - Connecting Rod Bearings
In-vehic
le Repair
Remov
a
l

1.
Disc
onnect the batt
ery ground cable.
Re
move the battery cover.
2. Open the engine compartment and fit paintwork protection
sheets.
3. Remove the engine compartmen t cover. Refer to operation
76.16.01.
4. Remove the twin fan and motor assembly. Refer to Operation
26.25.12.
5. Remove the timing cover and al l associated components, as
detailed in Operation 12.65.01.
6. Remove both front wheel and tyre assemblies. Refer to
Operation 74.20.05.
7. Remove the undertray. Re fer to Operation 76.22.90.
8. Remove the front crossmember fo r access. Refer to Operation
76.10.05.

9. Drai
n the engine oil.
1. Position the waste oil bowser.
2. Remove the drain plug from the oil pan and drain the engine oil.
Install a new sealing wash er to the
drain plug.
Wipe the drain plug an
d
install
it to the oil pan to prevent
oil dripping.
Move the oil bowser away f
rom the vehicle.

10 . Re
move the oil pan.
1. Remove the eighteen bolt s which secure the oil pan
to the oil pan body.
2. Remove the oil pan.
3. Remove the gasket from the oil pan body assembly.
11. Remove the oil pan body a ssembly. Refer to Operation

20. Apply new en
gine oil to the co
nnecting rod bearing and to the
crankpin.

21. Carefull
y move the connecting
rod and piston assembly
towards the the crankshaft and connect it to the crankpin.
Rotate the crankshaft slightly if necessary.
22. If necessary, refer to the Spec ification Section for details of
piston and connecting rod orientation.

23 . Install and alig
n the new bearin
g shell to the connecting rod
cap.
24. Apply new engine oil to the bearing shell.

25 . Install th
e cap and NEW bolts to the connecting rod.
1. Note the position of the identification marks and install the cap so that the identification marks are
adjacent to those on the connecting rod.
2. Install the new bolts whic h secure the bearing cap.
26. Tighten the bolts as follows:

I
nstallation

Tigh
ten each bolt to 8 to 12 Nm initial torque value.
Ti

ghten to a final torque of 57 to 63 Nm.
27. Check that the cranks haft turns freely.
28. Repeat the previous operations for each connecting rod
bearing as necessary.
1. Install the oil pan bo dy assembly. Refer to Operation 12.60.48.


2. Po
sition and align the oil pan gasket to the oil pan body
assembly.
Inse
rt the seal into the locating positions in the groove,
working around from a corner.
Press in the remai
nder of th
e seal, following the same
procedure.

3. Install th
e oil pan to the oil pan body.
1. Position and align the oil pan.
2. Install, but do not tighte n, all eighteen bolts which
secure the oil pan.

4. Tigh
ten the bolts to the correct
torque figure 11-13 Nm, in the
sequence indicated.
Tigh
ten the drain plug to 30-40 Nm.
Install a new oil

filter.

5.
Install the front cros smember. Refer to Operat
ion 76.10.05.
6. Install the undert ray. Refer to Operation 76.22.90.
7. Install both front wheel and tyre assemblies. Refer to
Operation 74.20.05.
8. Install the timing cover and al l associated components, as
detailed in Operation 12.65.01.
9. Install the twin fan and motor assembly. Refer to Operation
26.25.12.
10. NOTE: When the engine is star ted from cold and run for a
short period only, before being swit ched off, a quantity of oil will
be 'hung up' within the engine because it is not up to operating
temperature.
Should the oil level subsequently be topped-up, the level could
become too high, causing oil burning.
Typically, 0.875 L is hung up.
Refill the engine with the correct specification engine oil.
11. Connect the battery and in stall the battery cover.
Refe
r to the Battery Reconnection Procedure 86.15.15.
12. Check the oil level and start th e engine. Check for leaks and
that the engine runs correctly.
13. Install the engine compartmen t cover. Refer to operation
76.16.01.
14. Remove the paintwork protection sheets and close the engine
compartment cover.