ignition switch JAGUAR X308 1998 2.G Manual PDF

Pinpoint test
s
re
sistance
ACCEL/DECEL
swi
tch failure
P0569Speed

control
DECEL/SET
(SET-) switch ON fault
Speed
control switches internal steering wheel
short circuit to ground
S
teering wheel cassette
reel short circuit to
ground
Cassette reel
to ECM ci
rcuit short circuit to
ground
DEC
EL/SET
switch failure (stuck ON)
Fo
r
DECEL/SET (SET-) switch
circuit tests,GO to Pinpoint Test D.
P0570Speed
control
ACCEL/SET
(SET+) switch ON fault
Speed
control switches internal steering wheel
short circuit to ground
S
teering wheel cassette
reel short circuit to
ground
Cassette reel
to ECM ci
rcuit short circuit to
ground
ACC
EL/SET
switch failure (stuck ON)
Fo
r
ACCEL/SET circuit tests,GO
to Pinpoint Test E.
P1571Brake sw
itch malfunction
Brake sw
itch to ECM circuit open circuit, short
circuit to ground, high resistance
Brake sw
itch ignition switched ground circuit
open circuit
Brake sw
itch failure
Brake ca

ncel switch to
ECM circuit open circuit,
short circuit to ground, high resistance
Brake ca
ncel switch to speed control switch
circuit open circuit, shor t circuit to ground, high
resistance
Brake ca
ncel switch ignition switched power
supply open circuit
Brake ca
ncel switch failure
Spe

ed control switch failure
For brake swi
tch circuit tests,GO
to Pinpoint Test F.
P
INPOINT TEST A : DTC P0566; SPEED
CONTROL CANCEL SWITCH ON FAULT
WAR
NING: Where tests involve the removal of the steering
wheel, and/or disconnection of air bag connectors, the
procedure for disarming air bags must be followed,
REFER to: Air Bag Supplemental Re straint System (SRS)

(501-20B Supplemental Restra
int System, Description and
Operation).
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
A1: CHECK

THE SPEED CONTROL SWITCHPACK IN
TERNAL CIRCUITS FOR SHORT TO GROUND
Di
sconnect the battery negative terminal.
1
Di

sconnect the speed control switch
pack electrical connector, SW02.
2
R
econnect the battery negative terminal.
3
Meas

ure the resistance between SW
02, pin 06 (BO) and GROUND.
4
Meas
ure the resistance between SW
02, pin 03 (SG) and GROUND.
5
Is either resi
stance
less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to A2
.
A2: CHECK
THE SPEED CONTROL CASSE
TTE REEL FOR SHORT TO GROUND
Di
sconnect the battery negative terminal.
1
D

isconnect the ECM electrical connector, EM11.
2
R

econnect the battery negative terminal.
3
M

easure the resistance between SW02, pin 06 (at the cassette reel side of the connector) and
GROUND.
4
M
easure the resistance between SW02, pin 03 (at the cassette reel side of the connector) and
GROUND.
5
Is either resi
stance
less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.

Di
sconnect the speed control switch
pack electrical connector, SW02.
1
Meas
ure the resistance between SW
02, pin 06 (BO) and GROUND.
2
Meas
ure the resistance between SW
02, pin 04 (SR) and GROUND.
3
Is either resi
stance
less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to E2
.
E2
: CHECK THE SPEED CONTROL CASSE
TTE REEL FOR SHORT TO GROUND
M
easure the resistance between SW02, pin 06 (at the cassette reel side of the connector) and
GROUND.
1
M
easure the resistance between SW02, pin 04 (at the cassette reel side of the connector) and
GROUND.
2
Is either resi
stance
less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to E3
.
E3
: CHECK THE SPEED CONTROL
ACCEL/SET+ SWITCH ACTION
Meas
ure the resistance between SW02,
pin 06 (BO) and SW02, pin 04 (SR).
1
Op
erate the cruise control
ACCEL/SET+ switch.
2
D
oes the resistance
vary by 430 ohms?
Yes Recheck DTCs. No short found. Po ssible intermittent fault. CLEAR the DTC. TEST the system for
normal operation.
No INSTALL a new speed control switchpack. CLEAR the DTC. TEST the system for normal operation.
P
INPOINT TEST F : DTC P1571;
BRAKE SWITCH MALFUNCTION
WAR
NING: Where tests involve the removal of the steering
wheel, and/or disconnection of air bag connectors, the
procedure for disarming air bags must be followed,
REFER to: Air Bag Supplemental Re straint System (SRS)

(501-20B Supplemental Restra
int System, Description and
Operation).
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
F1: CHECK THE BRAKE

SWITCH TO
ECM CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
Di

sconnect the brake switch electrical connector, AC24.
2
D

isconnect the ECM electrical connector, EM10.
3
Meas

ure the resistance between AC24,
pin 01 (US) and EM10, pin 10 (US).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to F2
.
F2: CHECK THE BRAKE
SWITCH TO ECM
CIRCUIT FOR SHORT TO HIGH VOLTAGE
R
econnect the battery negative terminal.
1
Turn the ignition swi

tch to the ON
position.
2
M
easure the voltage between AC24, pin 01 (US) and GROUND.
3
Is th

e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to F3
.
F3: CHECK THE BRAKE
SWITCH TO
ECM CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi
tch to the OFF
position.
1
Meas
ure the resistance between AC24, pin 01 (US) and GROUND.
2

Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to F4
.
F4: CHECK THE BRAKE SWITCH IGNITION SWIT
C
HED GROUND CIRCUIT FOR HIGH RESISTANCE
Di
sc
onnect the battery negative terminal.
1
Di
sc
onnect the brake switch electrical connector, AC24.
2
Di
sc
onnect the ignition switch electrical connector, FC04.
3
Measure t

he resistance between AC24,
pin 04 (WO) and FC04, pin 03 (WO).
4
Is the res
istance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to F5
.
F5: CHECK THE BRAKE SWITCH O
PERATION
Me
asure
the resistance between AC24, pins 01 and 04.
1
O
p
erate the brake pedal up and down.
2
Doe
s
the resistance switch between open circuit and continuity as the pedal is operated?
Yes GO to F6
.
No
INST
ALL a new brake switch. CLEAR the DTC.
TEST the system for normal operation.
F6: CHECK THE BRAKE CANCEL
SWITCH
TO ECM CIRCUIT FOR HIGH RESISTANCE
Disc
onnect the brake switch electrical connector, AC24.
1
D
i
sconnect the ECM electrical connector, EM10.
2
Me
asure
the resistance between AC24, pin 02 (PG) and EM10, pin 11 (PG).
3
Is th
e res
istance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to F7
.
F7: CHECK THE BRAKE CANCEL
SWITCH TO
ECM CIRCUIT FOR SHORT TO HIGH VOLTAGE
Re
connect the battery negative terminal.
1
Turn the ignition swi
t
ch to the ON
position.
2
Me
asure the voltage between AC24, pin 02 (PG) and GROUND.
3
Is th
e volt
age greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to F8
.
F8: CHECK THE BRAKE CANCEL
SWITCH
TO ECM CIRCUIT FO R SHORT TO GROUND
Turn the ignition swit
ch to the OFF
position.
1
Measure t
he resistance between AC24, pin 02 (PG) and GROUND.
2
Is
t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to F9
.
F9: CHECK THE BRAKE CANCEL
SWITCH
TO CRUISE CONTROL SWITCH TO ECM CIRCUIT FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
1
Di
sc
onnect the brake switch electrical connector, AC24.
2
D
i
sconnect the ECM electrical connector, EM11.
3
Di
sc
onnect the speed control switch electrical connector, FC63.
4
Me
asure
the resistance between AC24, pin 03 (WU) and EM11, pin 04 (WU).
5
Is th
e res
istance greater than 5 ohms?
Yes

R
EPAIR the high resistance circui
t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to F10
.
F10: CHECK
THE BRAKE CANCEL SWITCH TO CRUISE CO
NTROL SWITCH TO ECM CIRCUIT FOR SHORT TO HIGH
VOLTAGE
R
econnect the battery negative terminal.
1
Turn the ignition swi

tch to the ON
position.
2
M
easure the voltage between AC24, pin 03 (WU) and GROUND.
3
Is th

e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to F11
.
F11: CHECK
THE BRAKE CANCEL SWITCH TO CRUISE
CONTROL SWITCH TO ECM CIRCUIT FOR SHORT TO
GROUND
Turn the ignition swi
tch to the
OFF position.
1
Meas
ure the resistance between AC24, pin 03 (WU) and GROUND.
2
Is

the resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to F12
.
F12: CHECK
THE BRAKE CANCEL SWITCH
IGNITION SWITCHED POWER SUPPLY
Turn the ignition swi
tch to the ON
position.
1
M
easure the voltage between AC24, pin 03 (WU) and GROUND.
2
Is th

e voltage less than 10 volts?
Yes REPAIR the circuit between the brake cancel sw itch and the ignition switch. For additional
information, refer to the wiring diagrams. CLEAR the DTC. TEST the system for normal operation.
No GO to F13
.
F13: CHECK
THE BRAKE CA
NCEL SWITCH OPERATION
Me
asure the resistance between AC24, pins 02 and 03.
1
O

perate the brake pedal up and down.
2
Doe

s the resistance switch between open circuit and continuity as the pedal is operated?
Yes Recheck the DTCs. Failure of other cruise contro l circuits will set other DTCs, indicating the
component at fault.
No INSTALL a new brake cancel switch. CLEAR the DT C. TEST the system for normal operation.

Engine speed (valve closed with the engine not running) Demand (set) temperature In-car temperature sensor Solar sensor
Re-heating of the refrigerated air is contro lled by the time that the water valve is open (i.e. not energised) over a six secon d
interval. The duty cycle of the water valve, the time open / time closed, is controlled by the A/CCM.
Maximum heating demand will cause the water valve to be fu lly open (not energised) to allow maximum coolant flow
through the heater matrix.
At Maximum cooling, the water va lve will be fully closed (energised) to prevent hot (engine temperature) coolant entering
the heater circuit; the pump however will continue to circulate coolant through both the heater matrix and water valve
bypass.
The water valve defaults open when the ignition is OFF.
Under engine stall conditions, when ignition is ON, the water valve will be open.
Water Pump Assembly
Located in the same area as the water valve, the water pump continually circulates coolant through the heater matrix
except when the conditions below apply:
The engine coolant is below 16°C. The ignition is OFF. Under engine stall conditions, when ignition is ON. Control panel OFF
Non return valves
The heater bypass hose has a non-return valve, located between the engine feed and return hoses. The valve prevents the
water pump from recirculating coolant fro m the heater at low engine speeds.
The flow indicator arrow embossed on the valve bo dy MUST point towards the coolant header tank.
CAUTION: Coolant flow will be compromi sed if either valve is fitted incorrectly. Observe the correct direction.
A second non-return valve is located betw een the water pump and water valve. This valve prevents hot coolant from flowing
into the heater with the engine switched off. The flow indicator arrow MUST point towards the water pump.
Heater feed and return hoses
The heater feed and return hoses are connected to the engine feed and return hoses by 'Quick-Fit' connection unions. The
feed hose has a Norma R20 connector and the return hose a Norma push and seal connector. The coolant system bleed
joints have Cobra clamps. All remaining hose connections have spring band hose clamps.
The engine feed hose is connected to the engine bypass hous ing and the engine return hose is connected to the engine
water pump.
Clamp Identification

8.8. Automatic
Symbol indicates when the control of , temperature, fan speed and air distribution are all in Auto mode.
9. 9. External
There are two modes of external ambient temperature selection;
Quick Display. Pressing the button for <1.5 seconds (con firmed by a single bleep) will display the external
temperature for 4 seconds.
Continuous Display. Pressing and holding the button fo r >1.5 seconds (confirmed by two beeps) displays the
external ambient temperature continuously, the value of which will be updated every 4 seconds given that vehicle
road speed is > 25 km/h. Pressing the button again fo r <1.5 seconds resets to the previous display.
• NOTE: Continuous external temperature display will be cancel led when the ignition is switched OFF but not during engine
cranking.
10. 10. A/C
This push-on / push-off button will either select or deselect (as indicated by the state lamp) the refrigeration system.
The refrigeration system is automatically engaged when the Auto button is pressed.
• NOTE: Interior misting of screens may be reduced by continuous operation of th e refrigeration system.
11. 11. Auto
When selected and the state lamp lit, A/C mode will be operat ional and control of vent outlet temperature, fans speed and
air distribution will be automatic.
AUTO mode will disengage should manual air distribution or defrost buttons be operated or the manual fan speed knob be
rotated.
• NOTE: Automatic temperature control is constantly main tained irrespective of selected manual overrides.
12. 12. Defrost
Push-on push-off button, which when engaged will direct all air to the front and side glass at maximum fan speed. The
heated windshield (if fitted) will also be energized for a timed cycle of 6,5 minute s, but may be cancelled by pressing the
HEATED WINDSHIELD (F) button. Pressing 'DEF' again will retu rn to the last setting with automatic temperature control
being maintained.
Directing warm and humid air onto a cold screen can produce interior misting of screens. Operating the climate control
system without the refrigerati on system operating will exacerbate this problem.
• NOTE: Directing cold air onto the screen in warm humid conditions can produce external condensation.
13. 13. Heated Windshield (F)
Pressing the heated windshield button (whe re fitted) will energize the electrically heated windshield elements for a timed
cycle of 6,5 minutes; pressing the button again will cancel the request. Should the engine stall or the ignition be turned
OFF, the timer will be cleare d and the function cancelled.
• NOTE: The heated windshield may be activated with the cl imate control system OFF but the engine must be running.
In very cold ambient temperatures, icing of the interior of the glass is possible when the climate control system is operating
in AUTO mode; to reduce this poss ibility the A/CCM provides automatic operation of the heated windshield.
With the following conditions met, the heated windshield will automatically energize but the state lamp will NOT be lit.

External temperature < -10 °C Vehicle speed > 65 km / h The first two conditions exist > 2 minutes. Engine speed > 50 revs / min
14. 14. Heated Backlight (R)
Pressing the heated backlight button will simultaneously energize the heater elements for timed cycles of;
21 minutes backlight 11 minutes exterior mirrors
Pressing the button again within the 21 minute timer will cancel the request.
If the engine is stalled, or the ignition switched OFF, the backlight and door mirror timers will be cleared, resulting in both
functions being switched off.
• NOTE: Both the backlight and door mirrors may be activated with the climate control system OFF, but the engine must be
running.
15. 15. Temperature Decrease
Pressing this button (BLUE symbol) decreases the interior temperature setting in 1° increments. Should the button be
pressed when the setting temperature is below the lower automatic control temperature limit, the display will indicate 'LO'.
16. 16. Temperature Increase
Pressing this button (RED symbol) will raise the temperature setting in 1° increments Should the button be pressed when
the setting temperature is above the upper automatic control temperature limit, the display will indicate 'HI'.
Automatic Temperature Control Range
°C°F
LOLO
1761
62
1863
64
1965
66
2067
68
2169
70
2271
72
2373
74
2475
76
2577
78
2679
80
2781
82
2883
84
2985
86
3087
88
3189

Parts List
Air temperature from the centre (and EOD) vents is slightly cooler than the foot outlets; however this temperature cannot
be varied independently.
The EOD vents, not shown, feature similar controls.
Automatic Operation
Initial setting
Should a new A/CCM be fitted, it will 'power-up' in the OFF mode; switching ON will result in the following settings:
After initial start up the system operating conditions will be st ored in the A/CCM to the conditions which prevailed prior to
ignition OFF.
Maximum Heating / Cooling
Maximum Heating (temperature setting HI)
ItemPart NumberDescription
1—Airflow control
2—Air direction control
FeatureStatus
Setting temperature24°C or 75°F
LH and RH blower assembly recirculation / fresh flapFresh mode
Control modeAutomatic 'AUTO' displayed
BlowerAuto
Compressor outputA/C ON
Heated windshield and mirrorsOFF
Water valveAuto temperature control
ItemControlOverride Allowed
Water valveFully open (not energised)-
BlowerMaximumYes
Fresh / recircFreshYes
Air distributionFeet (state lamp OFF)Yes
A/C systemOFFYes
Cool air by-passFully closed-

Connector Pin Identity Chart for FC043

Control Panel Communication
The control panel provides operator interface with the climate control system.
Control panel operation is described in detail in the D section.
Control Panel Inputs (I/P) / Outputs (O/P)
Pin NumberCircuitCircuit Function
001Ignition positive supply
002Battery isolate supply
003Auxiliary ground
004Auxiliary ground to control panel
005Battery supply
006Engine speed input
007Electrical load drive inhibit
008+5V sensors
009Clutch request to ECM
010Diagnostic L-line
011Not used
012Ignition (positive) to control panel
013System ground
014Ground to control panel
015Air conditioning isolation relay
016Vehicle speed
017Pressure switch
018Aspirator motor (In-car sensor)
019Sensor ground
020Logic ground for diagnostic lines
021Diagnostic K-line
022Not used
Pin NumberCircuitCircuit Function
1Input CLOCK
2Input START
3Input DATA IN
4Output DATA OUT
5Input ignition (positive)
6Input auxiliary (negative)
7Ground
8Dimmer
9Dimmer override
10Not used
11Not used
12Not used

System Self-test
Control Panel Interrogation Procedure
The control panel has a self-diagnosis feature, and is capable of displaying and clearing stored fault codes.
Climate control is an integrated system, therefore it is recommended that the PDU is used for fault diagnosis. The fault
codes displayed with the control panel self -diagnosis feature are not as comprehensive as those of the PDU. The PDU will
display the relevant fault code, fault co de description and information of the system peripherals at the time the fault
occurred.
Fault Code Extraction and Deletion Procedure
Error information is stored in the A/CCM up to a maximum of 5 faults. Should a sensor fault occur there will be an audible
beep and the message Er will be displayed on the control panel display for 5 seco nds after ignition on. Please note that this
will happen only once in any ignition switch cycle. The error source may be accessed by the following procedure
This procedure must be completed through one complete cycle, 1 through 6
• NOTE: * Actuator codes do NOT equate to system fault codes.
• NOTE: Only codes 11, 15 and 21 (see Fault Code List ing) will cause audible beep and 'Er' display.
• NOTE: If '0' is displayed, there are no stored faul t codes, wait 30 seconds to allow system self-test.
The control panel display will flash repeatedly indicating a list of two digit numbers (see table for code analysis). Should a code be displayed accompanied by an audible beep, the fault is current and therefore still present within
the system. A code displayed without an accompanying 'bee p' indicates a fault had previously occurred but is not
present within the system.
• NOTE: It is advisable to check all areas indicated with cleared fault codes. Such faults may re-occur if intermittent
problems are present in the system.
To delete stored and cleared fault codes press 'R' and 'FAC E' buttons simultaneously. After investigating and correcting all stored faults, press the 'Push Off' button to restore normal operation with
default panel settings, ie AUTO at 24°C.
Pin #DescriptionCable color
1O/P clockSlate
2O/P startSlate / Red
3I/P dataSlate / Yellow
4O/P dataSlate / Green
5O/P ignition +veWhite / Red
6O/P auxiliary +veWhite / Blue
7O/P groundBlack
8DimmerRed
9Dimmer overrideRed / Green
10Not usedn/a
11Not usedn/a
12Not usedn/a
StepResult
#1 Simultaneously hold AU TO and RECIRC - Switch
ignition to ONDisplay element check
#2 Press AUTODisplay of stored fault (NUMERIC) code. If ZERO appears, there are
no stored codes
#3 Press FACEScroll through stored faults (maximum of 5)
#4 Simultaneously press FACE and RClear stored fault codes (may need to be repeated for each fault)
#5 Press RECIRC (Press FAN to skip actuator check)Initiate actuator check (Actuator codes 20 through 27 * )
#6 Press FANExit error check mode