belt JAGUAR XFR 2010 1.G Workshop Manual
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 2010, Model line: XFR, Model: JAGUAR XFR 2010 1.GPages: 3039, PDF Size: 58.49 MB
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Actuation, Removal and Installation).
12. Remove the left-hand and right-hand front seats.
For additional information, refer to: Front Seat (501-10 Seating, Removal and Installation).
13. Remove the heater core and evaporator core housing.
For additional information, refer to: Heater Core and Evaporator Core Housing (412-01 Climate Control, Removal and Installation).
14. Remove the front safety belt retractor.
For additional information, refer to: Front Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
15. Remove the B-pillar side impact sensor.
For additional information, refer to: B-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
16. Remove the left-hand and right-hand front floor covering.
17. Remove the rear floor covering.
18. If the left-hand front side member and suspension top mount assembly
is to be repaired, remove the left-hand rear foot well duct.
19. If the right-hand front side member and suspension top mount assembly
is to be repaired, remove the right-hand rear foot well duct.
20. If the drivers side front side member and suspension top mount is being
repaired, remove the pedal box.
21. Release and position the insulating material at the inner bulkhead to
one side.
22. Release and position the inner bulkhead and floor panel wiring harness
to one side.
23. Drain the fuel tank.
For additional information, refer to: Fuel Tank Draining (310-00 Fuel System - General Information, General Procedures).
24. If the left-hand front side member and suspension top mount assembly
is to be repaired, remove the left-hand under shield.
25. If the right-hand front side member and suspension top mount assembly
is to be repaired, remove the right-hand under shield.
26. If the left-hand front side member and suspension top mount assembly
is to be repaired, remove the fuel supply and return pipes.
27. For diesel engine vehicles only, if the left-hand front side member and
suspension top mount assembly is to be repaired, remove the fuel
cooler.
28. If the right-hand front side member and suspension top mount assembly
is to be repaired, release and position the underfloor wiring harness to
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one side.
29. If the right-hand front side member and suspension top mount assembly
is to be repaired, remove the front to rear brake pipes.
30. Remove the exhaust heat shields.
31. Release and position the front side member and suspension top mount
wiring harness to one side.
32. Remove any remaining miscellaneous components from the repair area
as necessary.
33. NOTE: Remove the sealer to expose the spot welds.
Drill out the spot welds as indicated.
34. NOTES:
Remove the sealer to expose the spot welds.
Use a belt sander where there is no access to drill. The three spot
welds at the rocker panel should be drilled from outside and right
through, to allow MAG plug welding on installation
Drill out the spot welds as indicated. www.JagDocs.com
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6. drill. NOTE: Use a belt sander where there is no access to
Drill out the spot welds.
7. Separate the joints and remove the old panel.
Installation
1. Drill holes in the new panel ready for MAG plug welding.
2. Prepare the old and new panel joint surfaces.
3. Offer up the new panel and clamp into position. Check alignment, if
correct, proceed to next step, if not rectify and recheck before
proceeding.
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(414-01 Battery, Mounting and Cables, General Procedures).
6. Disconnect the generator electrical connectors.
7. Remove the windshield glass.
For additional information, refer to: Windshield Glass (501-11 Glass, Frames and Mechanisms, Removal and Installation).
8. Remove the rear window glass.
For additional information, refer to: Rear Window Glass (501-11 Glass, Frames and Mechanisms, Removal and Installation).
9. Remove the roof opening panel frame.
For additional information, refer to: Roof Opening Panel Frame (501-17 Roof Opening Panel, Removal and Installation).
10. Remove the driver and passenger side front scuff plate trim panels.
For additional information, refer to: Front Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
11. Remove the driver and passenger side rear scuff plate trim panels.
For additional information, refer to: Rear Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
12. Remove the driver and passenger side air curtain modules.
For additional information, refer to: Side Air Curtain Module (501-20B Supplemental Restraint System, Removal and Installation).
13. Remove the rear seat backrest.
14. Remove the driver and passenger side rear safety belt retractors.
For additional information, refer to: Rear Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
15. Remove the rear center safety belt retractor.
For additional information, refer to: Rear Center Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
16. Remove the driver and passenger side RF filters.
17. Remove the diversity antenna module.
18. Remove the antenna.
For additional information, refer to: Navigation System Antenna (419-07 Navigation System, Removal and Installation).
19. Release and position the roof wiring harnesses to one side
20. Position the roof opening panel front and rear drain hoses to one side.
21. Remove the driver and passenger side roof mouldings.
22. Drill out the spot welds.
www.JagDocs.com
Page 2836 of 3039
(414-01 Battery, Mounting and Cables, General Procedures).
6. Disconnect the generator electrical connectors.
7. Remove the windshield glass.
For additional information, refer to: Windshield Glass (501-11 Glass, Frames and Mechanisms, Removal and Installation).
8. Remove the rear window glass.
For additional information, refer to: Rear Window Glass (501-11 Glass, Frames and Mechanisms, Removal and Installation).
9. Remove the headliner.
For additional information, refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation).
10. Remove the driver and passenger side front scuff plate trim panels.
For additional information, refer to: Front Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
11. Remove the driver and passenger side rear scuff plate trim panels.
For additional information, refer to: Rear Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
12. Remove the driver and passenger side air curtain modules.
For additional information, refer to: Side Air Curtain Module (501-20B Supplemental Restraint System, Removal and Installation).
13. Remove the rear seat backrest.
14. Remove the driver and passenger side rear safety belt retractors.
For additional information, refer to: Rear Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
15. Remove the rear center safety belt retractor.
For additional information, refer to: Rear Center Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
16. Remove the driver and passenger side RF filters.
17. Remove the diversity antenna module.
18. Remove the antenna.
For additional information, refer to: Navigation System Antenna (419-07 Navigation System, Removal and Installation).
19. Release and position the roof wiring harnesses to one side
20. Remove the driver and passenger side roof mouldings.
21. Drill out the spot welds.
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Interior Trim and Ornamentation, Removal and Installation).
9. Remove the front safety belt retractor.
For additional information, refer to: Front Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
10. Remove the B-pillar side impact sensor.
For additional information, refer to: B-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
11. Remove the C-pillar side impact sensor.
For additional information, refer to: C-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
12. Release and position the floor covering to one side.
13. Release and position the inner rocker panel wiring harness to one side.
14. Remove the rear wheel and tire.
For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
15. Remove the rear fender splash shield.
16.
Remove the rocker panel outer moulding.
17. Remove the underfloor splash shield.
18. If the right-hand rocker panel is to be repaired, release and position the
underfloor wiring harness to one side.
19. Remove the front fender.
For additional information, refer to: Front Fender (501-27 Front End Sheet Metal Repairs, Removal and Installation).
20. Remove the front door.
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and Installation).
5. Disconnect the generator electrical connectors.
6. Remove the right-hand and left-hand front scuff plate trim panels.
For additional information, refer to: Front Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
7. Remove the front and rear door weatherstrips.
8. Remove the right-hand and left-hand rear scuff plate trim panels.
For additional information, refer to: Rear Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
9. Remove the headliner.
For additional information, refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation).
10. Remove the side air curtain module.
For additional information, refer to: Side Air Curtain Module (501-20B Supplemental Restraint System, Removal and Installation).
11. Remove the rear seat cushion.
For additional information, refer to: Rear Seat Cushion (501-10 Seating, Removal and Installation).
12. Remove the rear seat backrest.
13. Release and position the roof wiring harness to one side.
14. Remove the roof moulding.
15. Remove the cowl side trim panel.
For additional information, refer to: Cowl Side Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
16. Remove the front safety belt retractor.
For additional information, refer to: Front Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
17. Remove the B-pillar side impact sensor.
For additional information, refer to: B-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
18. Remove the C-pillar side impact sensor.
For additional information, refer to: C-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
19. Release and position the floor covering to one side.
20. Release and position the inner rocker panel wiring harness to one side.
21. Remove the rear wheel and tire.
For additional information, refer to: Wheel and Tire (204-04 Wheels and
Page 2916 of 3039
Interior Trim and Ornamentation, Removal and Installation).
9. Remove the front safety belt retractor.
For additional information, refer to: Front Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
10. Remove the B-pillar side impact sensor.
For additional information, refer to: B-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
11. Remove the C-pillar side impact sensor.
For additional information, refer to: C-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
12. Release and position the floor covering to one side.
13. Release and position the inner rocker panel wiring harness to one side.
14. Remove the rocker panel outer moulding.
15. Remove the underfloor splash shield.
16. If the right-hand rocker panel front section is to be repaired, release and
position the underfloor wiring harness to one side.
17. Remove the front fender.
For additional information, refer to: Front Fender (501-27 Front End Sheet Metal Repairs, Removal and Installation).
18. Remove the front door.
For additional information, refer to: Front Door (501-03 Body Closures, Removal and Installation).
19. Remove the rear door.
For additional information, refer to: Rear Door (501-03 Body Closures, Removal and Installation).
20. Cut the new rocker panel front section from the new rocker panel service
panel.
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6. NOTES:
A drill bit suitable for drilling DP600 should be used.
There are spot welds located under the adhesive residue left by the
removal of the B-pillar reinforcement.
Drill out the spot welds.
7. Using a belt sander, release the rocker panel inner reinforcement from
the MAG welds at the points indicated.
Page 2932 of 3039
Interior Trim and Ornamentation, Removal and Installation).
9. Remove the front safety belt retractor.
For additional information, refer to: Front Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
10. Remove the B-pillar side impact sensor.
For additional information, refer to: B-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
11. Remove the C-pillar side impact sensor.
For additional information, refer to: C-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
12. Release and position the floor covering to one side.
13. Release and position the inner rocker panel wiring harness to one side.
14. Remove the rear wheel and tire.
For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
15. Remove the rear fender splash shield.
16.
Remove the rocker panel outer moulding.
17. Remove the underfloor splash shield.
18. If the right-hand rocker panel rear section is to be repaired, release and
position the underfloor wiring harness to one side.
19. Remove the front door.
For additional information, refer to: Front Door (501-03 Body Closures, Removal and Installation).
20. Remove the rear door.