check engine JAGUAR XFR 2010 1.G Workshop Manual

Visual Inspection

Mechanical Electrical
Low/contaminated fuel
Fuel supply/return line(s)
Fuel tank and filler pipe
Fuel leak(s)
Fuel filler cap
Fuel filter
Push connect fittings
Fuel pump
Fuses
Links
Relays
Fuel Pump Driver Module (FPDM)
Fuel pump module
Sensor(s)
Engine control module (ECM)
Rear Junction Box (RJB)
Restraints Control Module (RCM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and proceed to the DTC Index

Symptom Chart

Symptom Possible Causes Action Engine cranks, but does not
fire
Engine breather system
disconnected/restricted
Ignition system
Fuel system
Electronic engine control
Ensure the engine breather system is free from
restriction and is correctly installed
Check for ignition system, fuel system and electronic
engine control DTCs and refer to the relevant DTC
Index Engine cranks and fires, but
will not start
Evaporative emissions purge
valve
Fuel pump
Spark plugs
HT short to ground (tracking)
check rubber boots for
cracks/damage
Ignition system
Check for evaporative emissions, fuel system and
ignition system related DTCs and refer to the
relevant DTC Index Difficult cold start
Engine coolant level/anti-
freeze content
Battery
Electronic engine controls
Fuel pump
Purge valve
Check the engine coolant level and condition
Ensure the battery is in a fully charged and
serviceable condition
Check for electronic engine controls, engine
emissions, fuel system and evaporative emissions
system related DTCs and refer to the relevant DTC
Index Difficult hot start
Injector leak
Electronic engine control
Purge valve
Fuel pump
Ignition system
Check for injector leak, install new injector as
required
Check for electronic engine controls, evaporative
emissions, fuel system, ignition system and engine
emission system related DTCs and refer to the
relevant DTC Index Difficult to start after hot
soak (vehicle standing,
engine off, after engine has
reached operating
temperature)
Injector leak
Electronic engine control
Purge valve
Fuel pump
Ignition system
Check for injector leak, install new injector as
required
Check for electronic engine controls, evaporative
emissions, fuel system, ignition system and engine
emission system related DTCs and refer to the
relevant DTC Index Engine stalls soon after start
Breather system
disconnected/restricted
ECM relay
Electronic engine control
Ignition system
Air intake system restricted
Air leakage
Fuel lines
Ensure the engine breather system is free from
restriction and is correctly installed
Check for electronic engine control, ignition system
and fuel system related DTCs and refer to the
relevant DTC Index
Check for blockage in air filter element and air
intake system
Check for air leakage in air intake system Engine hesitates/poor
acceleration
Fuel pressure, fuel pump,
fuel lines
Injector leak
Air leakage
Check for fuel system related DTCs and refer to the
relevant DTC Index
Check for injector leak, install new injector as
required www.JagDocs.com

Symptom Possible Causes Action Electronic engine control
Throttle motor
Restricted accelerator pedal
travel (carpet, etc)
Ignition system
Transmission malfunction Check for air leakage in air intake system
Ensure accelerator pedal is free from restriction
Check for electronic engine controls, ignition, engine
emission system and transmission related DTCs and
refer to the relevant DTC Index Engine backfires
Fuel pump/lines
Air leakage
Electronic engine controls
Ignition system
Sticking variable camshaft
timing (VCT) hub
Check for fuel system failures
Check for air leakage in intake air system
Check for electronic engine controls, ignition system
and VCT system related DTCs and refer to the
relevant DTC Index Engine surges
Fuel pump/lines
Electronic engine controls
Throttle motor
Ignition system
Check for fuel system failures
Check for electronic engine controls, throttle system
and ignition system related DTCs and refer to the
relevant DTC Index Engine detonates/knocks
Fuel pump/lines
Air leakage
Electronic engine controls
Sticking VCT hub
Check for fuel system failures
Check for air leakage in intake air system
Check for electronic engine controls and VCT system
related DTCs and refer to the relevant DTC Index No throttle response
Electronic engine controls
Throttle motor
Check for electronic engine controls and throttle
system related DTCs and refer to the relevant DTC
Index Poor throttle response
Breather system
disconnected/restricted
Electronic engine controls
Transmission malfunction
Traction control event
Air leakage
Ensure the engine breather system is free from
restriction and is correctly installed
Check for electronic engine controls, transmission
and traction control related DTCs and refer to the
related DTC Index
Check for air leakage in intake air system Fuel gauge reading empty
with fuel in the fuel tank
Active fuel level sensor
circuit open circuit
Passive fuel level sensor
circuit open circuit
Instrument cluster internal
failure
Using the manufacturer approved diagnostic system,
perform the guided diagnostic routine - Fuel Level
Sensor Test Fuel gauge not reading empty
with no fuel in the fuel tank
Jet pump fault
Fuel crossover tube blocked
or leaking
Using the manufacturer approved diagnostic system,
check datalogger signals - Fuel Sender 2 (0x61B8) -
Fuel Sender 1 (0x61B7). Refer to the table below. If
the right sensor reads empty when the left sensor
reads more than empty, check that the jet pump is
transferring fuel from the left side to the right side Fuel Gauge, Resistance, Voltage And Fuel Tank Level Comparison Chart

Use the chart to determine fuel tank fuel volume versus fuel gauge reading to determine the fuel level symptom and fault.
NOTES:

The vehicle must be parked on a level surface to obtain an accurate fuel level gauge reading.


The actual values may vary, according to the quantity of fuel in the left and right sides of the fuel tank.


An accurate fuel level gauge reading requires 3 to 5 minutes for levels to stabilise.

Volume, Resistance and Voltage Values

Gauge Reading
Fill Volume (L) Fuel Sender 2 (0x61B8) - Right side Fuel Sender 1 (0x61B7) - Left side Resistance (Ω) CAN Count (Tolerance ± 10) Resistance (Ω) CAN Count (Tolerance ± 10) 0 52 75 51 74 2 60 86 51 74 4 76 107 51 74

Acceleration Control - Acceleration Control
Diagnosis and Testing

Principles of Operation Published: 11-May-2011

For a detailed description of the acceleration controls, refer to the relevant Description and Operation sections in the workshop
manual. REFER to: Acceleration Control (310-02, Description and Operation).

Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.

2. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Accelerator pedal
Throttle body
Fuses
Wiring harness
Electrical connector(s)
Sensor(s)
Engine control module (ECM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

DTC Index


CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part
number 3548-1358-00.
NOTES:


If the module or a component is suspect and the vehicle remains under the Manufacturers warranty, refer to the Warranty
Policy and Procedure manual (section B1.2), or determine if any prior approval programme is in operation, prior to the
installation of a new module/component.


Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give additional information
read by the manufacturer-approved diagnostic system).


When performing electrical voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal
places, and with an up-to-date calibration certificate. When testing resistance, always take the resistance of the DMM leads
into account.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.


If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.

DTC Description Possible Cause Action P012100 Throttle/Pedal
Position Sensor A
Circuit
Range/Performance
TP sensor sensing
circuits TP 1 and TP
2 - short to power,
high resistance
TP sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check TP sensor sensing circuits TP 1 and TP 2
for short to power, high resistance. Check and install a new throttle
body as required www.JagDocs.com

DTC Description Possible Cause Action ECM fault
P210500 Throttle Actuator
Control System -
Forced Engine
Shutdown
Throttle MIL
request due to fuel
cut Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system P211800 Throttle Actuator
Control Motor Current
Range/Performance
Throttle motor
control circuit -
short to ground,
power, high
resistance Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check throttle motor control circuit for short to
ground, power, high resistance P211900 Throttle Actuator
Control Throttle Body
Range/Performance
Throttle spring
faulty Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Suspect throttle body
faulty. Check and install a new throttle body as required, refer to
the new module/component installation note at top of DTC Index P212200 Throttle/Pedal
Position Sensor/Switch
D Circuit Low
APP sensor circuit 2
- low input Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuit 2 for short to ground, open circuit P212216 Throttle/Pedal
Position Sensor/Switch
D Circuit Low Input
Accelerator pedal
position (APP)
sensor circuit 1 -
short to ground,
power
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 1
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 1' datalogger signal. With
pedal in idle position, value of signal should be approximately 0%,
if not suspect the pedal position sensor, check and install a new
sensor as required P212300 Throttle/Pedal
Position Sensor/Switch
D Circuit High
APP sensor circuit 2
- high input Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuit 2 for short to power P212317 Throttle/Pedal
Position Sensor/Switch
D Circuit High Input
Accelerator pedal
position (APP)
sensor circuit 1 -
short to power
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 1
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 1' datalogger signal. With
pedal in fully depressed position, value of signal should be
approximately 99%, if not suspect the pedal position sensor, check
and install a new sensor as required P212716 Throttle/Pedal
Position Sensor/Switch
E Circuit Low Input
Accelerator pedal
position (APP)
sensor circuit 2 -
short to ground,
high resistance
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 2
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 2' datalogger signal. With
pedal in idle position, value of signal should be approximately 0%,
if not suspect the pedal position sensor, check and install a new
sensor as required P212817 Throttle/Pedal
Position Sensor/Switch
E Circuit High Input
Accelerator pedal
position (APP)
sensor circuit 2 -
short to power
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 2
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 2' datalogger signal. With
pedal in fully depressed position, value of signal should be
approximately 99%, if not suspect the pedal position sensor, check
and install a new sensor as required P213528 Throttle/Pedal
Position Sensor/Switch
A/B Voltage
Correlation
APP sensor circuit 1
and 2 range
performance -
sub-processor Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuits 1 and 2 for short to
ground, power and high resistance. Clear the DTCs and retest. If
the code remains, replace the APP sensor P213529 Throttle/Pedal
Position Sensor/Switch
A/B Voltage
Correlation
APP sensor -
excessive difference
between
raw values of circuit
1 and 2 -
sub-processor Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuits 1 and 2 for short,
open circuit

DTC Description Possible Cause Action P213562 Throttle/Pedal
Position Sensor/Switch
A/B Voltage
Correlation
APP sensor circuit 1
and 2 range
performance -
sub-processor Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuits 1 and 2 for short to
ground, power and high resistance. Clear the DTCs and retest. If
the code remains, replace the APP sensor P213564 Throttle/Pedal
Position Sensor/Switch
A/B Voltage
Correlation
APP sensor circuit 1
and 2 range
performance Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuits 1 and 2 for short,
open circuit P213862 Throttle/Pedal
Position Sensor/Switch
D/E Voltage
Correlation
Pedal value
difference between
channel 1 and
channel 2 greater
than a threshold Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 1
and 2 for short to ground, power. Set ignition status to 'ON' engine
'OFF' check and record 'Pedal value sensor 1' and 'Pedal value
sensor 2' datalogger signal. With pedal in fully depressed position,
value of signals should be approximately 99%, with pedal in idle
position, value of signals should be approximately 0%, if not
suspect the pedal position sensor, check and install a new sensor
as required P213864 Throttle/Pedal
Position Sensor/Switch
D/E Voltage
Correlation
Gradient on one
channel without
gradient on the
other Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 1
and 2 for short to ground, power. Set ignition status to 'ON' engine
'OFF' check and record 'Pedal value sensor 1' and 'Pedal value
sensor 2' datalogger signal. With pedal in fully depressed position,
value of signals should be approximately 99%, with pedal in idle
position, value of signals should be approximately 0%, if not
suspect the pedal position sensor, check and install a new sensor
as required

Published: 08-Nov-2013
Speed Control - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Speed Control
Diagnosis and Testing

Principles of Operation

For a detailed description of the speed control system, refer to the relevant Description and Operation sections in the
workshop manual.

Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.

2. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Speed control sensor
Ensure the speed control sensor is free from obstructions
Speed control module
Brake switch
Fuses
Wiring harness
Electrical connector(s)
Steering wheel switches
Brake switch
Speed control sensor
Speed control module
Engine Control Module (ECM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively, check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.
Speed Control Sensor Adjustment (vehicles with adaptive system installed)

An incorrectly aligned speed control sensor can cause incorrect system operation. Before starting any repair work on the speed
control system, on vehicles with the adaptive system installed, check speed control sensor for correct vertical alignment, and
carry out speed control sensor alignment procedure using manufacturer approved diagnostic system.

Symptom Chart

Symptom Possible Causes Action Speed control inhibited or
disabled
Power or ground supply to
speed control module or speed
control sensor
Steering wheel speed control
switch/circuits
Throttle sensors
Brake switch
Anti-Lock Brake System fault
Check for DTCs that could be caused by power or
ground failure to the module or sensor and refer to
DTC Index
Check for sticking, jammed and broken speed control
switches. Refer to the electrical circuit diagrams and
check speed control switch circuits for short, open
circuit
For throttle position sensor tests. REFER to:
Electronic Engine Controls - 3.0L Diesel (303-14
Electronic Engine Controls - 3.0L Diesel, Diagnosis and
Testing),
Electronic Engine Controls - 3.0L (303-14B Electronic Engine Controls - V6 3.0L Petrol, Diagnosis and
Testing),
Electronic Engine Controls (303-14 Electronic Engine
Controls - V8 4.2L Petrol/V8 S/C 4.2L Petrol, Diagnosis
and Testing).
Check for correct installation and adjustment of brake
switch. Refer to the electrical circuit diagrams and
check brake switch circuits for short, open circuit
Check ABS system for related DTCs and refer to the
relevant DTC Index Unable to regulate/adjust
vehicle speed
Steering wheel switch
malfunction
Check for sticking, jammed and broken speed control
switches. Refer to the electrical circuit diagrams and
check speed control switch circuits for short, open
circuit

DTC Description Possible Causes Action U0401-00
Invalid Data Received
From ECM/PCM A - No
sub type information
ECM did not respond
properly to speed control
cancel or auto brake
cancel request
Check ECM for related DTCs and refer to relevant
DTC Index U0401-67
Invalid Data Received
From ECM/PCM A -
Signal incorrect after
event
ECM did not respond
properly to speed control
resume request
Check ECM for related DTCs and refer to relevant
DTC Index U0401-81
Invalid Data Received
From ECM/PCM A -
Invalid serial data
received
Invalid data received
from engine control
module
Bus signal/message
failure
Speed control inhibited
by ECM
Check the Engine Control Module for related DTCs
and refer to relevant DTC Index. If U040181 is
logged as historic but no other DTCs have logged in
the engine control module at the same time and
distance, it may be caused by cranking with low
voltage conditions. Check battery and charging
system according to instructions in the battery care
manual. Install the latest Engine Control Module
software using the manufacturer approved diagnostic
system, contact Dealer Technical Support before
replacing components U0415-53
Invalid Data Received
From Anti-Lock Braking
System (ABS) Control
Module - De-activated
Event information
Deactivated
Check the Anti-Lock Braking System Module for
related DTCs and refer to the relevant DTC index U0415-81
Invalid Data Received
From Anti-lock Brake
System (ABS) Control
Module - Invalid serial
data received
Stability assist fault
Check ABS module for related DTCs and refer to
relevant DTC Index U0417-67
Invalid Data Received
From Park Brake
Control Module - Signal
incorrect after event
Parking brake module did
not respond properly to
apply request
Check parking brake module for related DTCs and
refer to relevant DTC Index U0417-81
Invalid Data Received
From Park Brake
Control Module -
Invalid serial data
received
Speed control inhibited
by parking brake module
Check parking brake module for related DTCs and
refer to relevant DTC Index U0418-68
Invalid Data Received
From Brake System
Control Module - Event
information
Event information
Check the Anti-Lock Braking System Module for
related DTCs and refer to the relevant DTC index U0421-81
Invalid Data Received
From Suspension
Control Module 'A' -
Invalid serial data
received
Invalid serial data
received
Check the Suspension Control Module for related
DTCs and refer to the relevant DTC index U0423-81
Invalid Data Received
From Instrument Panel
Control Module -
Invalid serial data
received
Speed control inhibited
by instrument cluster
Check instrument cluster, CJB and RJB for related
DTCs and refer to relevant DTC Index U1A00-88
Private Communication
Network - Bus off
Bus off
The module setting this code has disabled CAN
transmission. Check for other bus off codes. Check
the module and circuits. Refer to the electrical circuit
diagrams. Clear all DTCs and road test the vehicle. If
the concern reoccurs contact Dealer Technical
Support for further advice. Under no circumstance
should any parts be replaced to overcome this issue U1A14-49
CAN Initialisation
Failure - Internal
electronic failure
Internal electronic failure
Suspect the speed control module. Check and install
a new module as required, refer to the new
module/component installation note at the top of
the DTC Index U2101-00
Control Module
Configuration
Incompatible - No sub
type information
Data sent from RJB is
invalid
Check/amend Car Configuration File using the
manufacturer approved diagnostic system, clear DTC
and re-test. If DTC remains, re-configure RJB using
manufacturer approved diagnostic system, clear DTC
and re-test. If DTC remains check RJB for DTCs and

DTC Description Possible Causes Action for further assistance P0501-62
Vehicle Speed Sensor A
Range/Performance - Signal
compare failure
Vehicle speed - range
performance
Check ABS/TCM for related DTCs and refer
to relevant DTC Index P0504-00 Brake Switch A / B Correlation
- No sub type information
The brake pressure reading
does not agree with the
brake light switch value
Carry out any pinpoint tests associated with
this DTC using the manufacturer approved
diagnostic system. Refer to the electrical
circuit diagrams and check brake switch
circuits for short, open circuit, high
resistance P0504-01 Brake Switch A / B Correlation
- General electrical failure
Brake switch high fault:
- Brake lights stuck
on
- Gearshift interlock
inoperative
- Speed control
inoperative
Brake switch low fault:
- Brake lights
inoperative
- Gearshift stuck in
Park
- Reduced engine
braking
Carry out any pinpoint tests associated with
this DTC using the manufacturer approved
diagnostic system. Refer to the electrical
circuit diagrams and check brake switch
circuits for short, open circuit, high
resistance P0566-00
Cruise Control OFF Signal - No
sub type information
Speed control Cancel
switch 2 stuck closed
Refer to the electrical circuit diagrams and
check speed control switch circuits for short,
open circuit. Check for stuck switch. Check
and install a new speed control switch as
required P0567-00
Cruise Control DECREASE
DISTANCE Signal - No sub
type information
Speed control Resume
switch 7 stuck closed
Refer to the electrical circuit diagrams and
check speed control switch circuits for short,
open circuit. Check for stuck switch. Check
and install a new speed control switch as
required P0568-00
Cruise Control INCREASE
DISTANCE Signal - No sub
type information
Speed control Accel Set
Plus Switch 6 stuck closed
Check and install a new speed control
switch as required P0569-00
Cruise Control COAST Signal -
No sub type information
Speed control Coast Set
Minus switch 3 stuck
closed
Refer to the electrical circuit diagrams and
check speed control switch circuits for short,
open circuit. Check for stuck switch. Check
and install a new speed control switch as
required P056A-00
Cruise Control INCREASE
DISTANCE Signal - No sub
type information
Speed control Headway
Plus switch 4 stuck closed
Refer to the electrical circuit diagrams and
check speed control switch circuits for short,
open circuit. Check for stuck switch. Check
and install a new speed control switch as
required P056B-00
Cruise Control DECREASE
DISTANCE Signal - No sub
type information
Speed control Headway
Minus switch 5 stuck
closed
Refer to the electrical circuit diagrams and
check speed control switch circuits for short,
open circuit. Check for stuck switch. Check
and install a new speed control switch as
required P0571-62
Brake Switch A Circuit - Signal
compare failure
Plausibility error
Refer to the electrical circuit diagrams and
check brake light switch signal circuits for
short, open circuit. Check and install a new
brake light switch as required P0575-01
Cruise Control Input Circuit -
General electrical failure
General electrical failure
Check speed control system for related
DTCs and refer to relevant DTC Index. Carry
out CAN network integrity tests using the

Symptom Chart

Symptom Possible Causes Action Air conditioning performance poor or
inoperative
Refrigerant undercharged
Refrigerant overcharged
Thermostatic expansion valve
faulty
Receiver drier restricted
Water in refrigerant
GO to Pinpoint Test A. Air conditioning operates briefly and
then switches off
Electric cooling fan inoperative
Air conditioning condenser
airflow obstructed
Test the operation of the electric cooling
fan
Check the air conditioning condenser for
external obstructions Pinpoint Tests

PINPOINT TEST A : PRELIMINARY TESTS TEST CONDITIONS DETAILS/RESULTS/ACTIONS A1: PRELIMINARY TEST 1 NOTES:


This test is performed with the engine not running.
Normal pressure for a correctly charged and switched off system is approximately 4.5 bar on both gauges (system
equalised). 1 Close the valves on the air conditioning station 2 Connect the air conditioning station to the vehicle charging ports 3 Check the pressure values Is a pressure registered on both gauges? Yes
GO to Pinpoint Test B. No
GO to Pinpoint Test D.
PINPOINT TEST B : FUNCTIONALITY TESTS TEST CONDITIONS DETAILS/RESULTS/ACTIONS B1: FUNCTIONALITY TEST 1 NOTES:


Normal pressures for a correctly charged and working system are 1.0 bar to 2.0 bar (low) and 11.0 bar to 15.0 bar (high).
Normal temperature (measured at the center air vent) for a correctly charged and working system is -7°C to -2°C when
ambient temperature is 20°C. 1 Close the valves on the air conditioning station 2 Connect the air conditioning station to the vehicle charging ports 3 Open all doors and the tailgate 4 Start the engine 5 Set the temperature to the lowest setting (all zones) 6 Set the fan speed to maximum 7 Set the recirculate switch to off 8 Insert a temperature probe into the centre air vent 9 Raise engine speed to 1500rpm and maintain this speed for 5 minutes 10 Check the temperature value 11 Check the pressure values Are the pressure readings stable and in the green 'normal' region of the gauge? Yes
Air conditioning system operating normally No
Air conditioning system fault present. GO to Pinpoint Test C.
PINPOINT TEST C : GAUGE TESTS

TEST
CONDITIONS DETAILS/RESULTS/ACTIONS C1: GAUGE TEST 1
NOTE: This test is performed with the engine running and the air conditioning set to on. 1 Check the pressure values Did the gauges register a change in pressure when the air conditioning was switched on? Yes
GO to C2. No
Using the manufacturer approved diagnostic system, check the Automatic Temperature Control Module (ATCM) for related DTCs and refer to the relevant DTC index C2: GAUGE TEST 2
NOTE: This test is performed with the engine running and the air conditioning set to on. 1 Check the pressure values Are the pressure gauge readings fluctuating? Yes
Moisture present in the air conditioning system. Recover the refrigerant. Install a new receiver drier.
Refer to the relevant section of the workshop manual and evacuate and recharge the air conditioning
system. GO to Pinpoint Test B. No
GO to C3. C3: GAUGE TEST 3 NOTES:


This test is performed with the engine running and the air conditioning set to on.
Normal pressures for a correctly charged and working system are 1.0 bar to 2.0 bar (low) and 11.0 bar to 15.0 bar (high). 1 Check the pressure values Are the pressure gauge readings too low? Yes
GO to C4. No
GO to C6. C4: GAUGE TEST 4
NOTE: This test is performed with the engine not running. 1 Stop the engine 2 Using the manufacturer approved refrigerant leak detector, check for a refrigerant leak Was a refrigerant leak detected? Yes
Refer to the relevant section of the workshop manual and recover the refrigerant. Repair as necessary.
Evacuate and recharge the air conditioning system. GO to Pinpoint Test B. No
GO to C5. C5: GAUGE TEST 5
NOTE: This test is performed with the engine not running. 1 Refer to the relevant section of the workshop manual and recover the refrigerant Was the weight of the recovered refrigerant less than specified for the air conditioning system? Yes
Refer to the relevant section of the workshop manual and evacuate and recharge the air conditioning
system. GO to Pinpoint Test B. No
Install a new receiver drier. Refer to the relevant section of the workshop manual and evacuate and recharge the air conditioning system. GO to Pinpoint Test B. C6: GAUGE TEST 6 NOTES:


This test is performed with the engine running and the air conditioning set to on.
Normal pressures for a correctly charged and working system are 1.0 bar to 2.0 bar (low) and 11.0 bar to 15.0 bar (high).