Fuel JAGUAR XFR 2010 1.G Workshop Manual

Installation

1. CAUTIONS:


arm. Take extra care not to damage the fuel tank level sensor float and

Make sure the fuel pump and sender unit is correctly installed in to
the retaining bracket in the fuel tank.


NOTE: Make sure the locating tang is installed in the correct
position.
To install, reverse the removal procedure.

Published: 11-May-2011
Fuel Tank and Lines - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Fuel Tank
Removal and Installation

Removal


NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

3. Refer to: Fuel Tank Draining (310-00 Fuel System - General Information, General Procedures).


4. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.

5. Refer to: Driveshaft - V8 5.0L Petrol/V8 S/C 5.0L Petrol (205-01 Driveshaft, Removal and Installation).


6. NOTE: Some variation in the illustrations may occur, but
the essential information is always correct.
Torque: 10 Nm












7. Torque: 4.8 Nm

8.























9.
10. WARNING: The spilling of fuel is unavoidable during
this operation. Make sure that all necessary precautions are
taken to prevent fire and explosion.























NOTE: Non federal market vehicles only.

















NOTE: Federal market vehicles only. www.JagDocs.com

Published: 18-Jun-2014
Fuel Tank and Lines - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Fuel Tank Filler
Pipe
Removal and Installation

Removal


NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation).
Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Open the fuel filler door and remove the cap.














3. WARNING: Do not work on or under a vehicle supported only by a
jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

4. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

5. Remove the right-hand wheel and tire.

Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

Published: 31-Oct-2013
Fuel Tank and Lines - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Fuel Rail High-Pressure Fuel Pump Supply Line
Removal and Installation

Removal

NOTES:


Some variation in the illustrations may occur, but the essential information is always correct.


Some illustrations may show the engine removed for clarity.

1. Depressurize the fuel system.

Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).
2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


3. WARNING: Do not smoke or carry lighted tobacco or open
flame of any type when working on or near any fuel related
components. Highly flammable mixtures are always
present and may ignite. Failure to follow these instructions
may result in personal injury.
CAUTIONS:


Be prepared to collect escaping fuel.


Make sure that all openings are sealed. Use new
blanking caps.

15.
13.























14.
WARNING: Do not smoke or carry lighted tobacco or
open flame of any type when working on or near any fuel
related components. Highly flammable mixtures are always
present and may ignite. Failure to follow these instructions
may result in personal injury.
CAUTIONS:


Be prepared to collect escaping fuel.


Make sure that all openings are sealed. Use new
blanking caps.

18.
19.

























Install the special tool.




















20. CAUTION: Discard the fuel pipe.


NOTE: This step requires the aid of another technician.

With the aid of another technician remove the low pressure fuel pipe as
indicated.

Installation

1. Connect the new fuel pipe to end of the special tool as
indicated.



















2. CAUTIONS:


Install a new fuel pipe.


Care must be taken not to damage the component. www.JagDocs.com

NOTE: This step requires the aid of another technician.

With the aid of another technician, install a new low pressure fuel pipe
using the special tool as indicated.




3. Inspect the low pressure fuel line for correct fitment and routing as
indicated.

DTC Description Possible Cause Action ECM fault
P210500 Throttle Actuator
Control System -
Forced Engine
Shutdown
Throttle MIL
request due to fuel
cut Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system P211800 Throttle Actuator
Control Motor Current
Range/Performance
Throttle motor
control circuit -
short to ground,
power, high
resistance Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check throttle motor control circuit for short to
ground, power, high resistance P211900 Throttle Actuator
Control Throttle Body
Range/Performance
Throttle spring
faulty Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Suspect throttle body
faulty. Check and install a new throttle body as required, refer to
the new module/component installation note at top of DTC Index P212200 Throttle/Pedal
Position Sensor/Switch
D Circuit Low
APP sensor circuit 2
- low input Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuit 2 for short to ground, open circuit P212216 Throttle/Pedal
Position Sensor/Switch
D Circuit Low Input
Accelerator pedal
position (APP)
sensor circuit 1 -
short to ground,
power
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 1
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 1' datalogger signal. With
pedal in idle position, value of signal should be approximately 0%,
if not suspect the pedal position sensor, check and install a new
sensor as required P212300 Throttle/Pedal
Position Sensor/Switch
D Circuit High
APP sensor circuit 2
- high input Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuit 2 for short to power P212317 Throttle/Pedal
Position Sensor/Switch
D Circuit High Input
Accelerator pedal
position (APP)
sensor circuit 1 -
short to power
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 1
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 1' datalogger signal. With
pedal in fully depressed position, value of signal should be
approximately 99%, if not suspect the pedal position sensor, check
and install a new sensor as required P212716 Throttle/Pedal
Position Sensor/Switch
E Circuit Low Input
Accelerator pedal
position (APP)
sensor circuit 2 -
short to ground,
high resistance
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 2
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 2' datalogger signal. With
pedal in idle position, value of signal should be approximately 0%,
if not suspect the pedal position sensor, check and install a new
sensor as required P212817 Throttle/Pedal
Position Sensor/Switch
E Circuit High Input
Accelerator pedal
position (APP)
sensor circuit 2 -
short to power
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 2
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 2' datalogger signal. With
pedal in fully depressed position, value of signal should be
approximately 99%, if not suspect the pedal position sensor, check
and install a new sensor as required P213528 Throttle/Pedal
Position Sensor/Switch
A/B Voltage
Correlation
APP sensor circuit 1
and 2 range
performance -
sub-processor Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuits 1 and 2 for short to
ground, power and high resistance. Clear the DTCs and retest. If
the code remains, replace the APP sensor P213529 Throttle/Pedal
Position Sensor/Switch
A/B Voltage
Correlation
APP sensor -
excessive difference
between
raw values of circuit
1 and 2 -
sub-processor Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuits 1 and 2 for short,
open circuit