hand brake JAGUAR XFR 2010 1.G User Guide

5.
All vehicles Fill the brake fluid reservoir to the MAX mark.

6. Install the bleed tube to the right hand rear brake caliper bleed screw
and immerse the free end of the bleed tube in a bleed jar, containing a
small quantity of approved brake fluid.
Remove the bleed screw caps.

7. Loosen the bleed screw by one-half to three-quarters of a
turn.














8. CAUTION: The brake fluid reservoir must remain full with new, clean
brake fluid at all times during bleeding.


NOTE: If the bleed tube used, does not have a one way valve the
bleed screw will need to be closed before the brake pedal is returned to
the rest position. Then opened again and the procedure repeated for
each pedal application.

With assistance, depress the brake pedal steadily through its full stroke
and allow it to return to the rest position. Repeat the procedure until
brake fluid, clean and air-free flows into the bleed jar.


9. CAUTION: Make sure the bleed screw cap is installed after
bleeding. This will prevent corrosion to the bleed screw.
With the brake pedal fully depressed, tighten the bleed screw.
Vehicles with standard brakes: Tighten the front caliper bleed
screw to 8 Nm.
Vehicles with high performance brakes: Tighten the front caliper
bleed screw to 14 Nm.
Tighten the rear bleed screw to 14 Nm.

10. Fill the brake fluid reservoir to the MAX mark. www.JagDocs.com

Left-hand drive vehicles


11.
WARNING: Braking efficiency may be seriously
impaired if an incorrect bleed sequence is used.

Repeat the brake bleeding procedure for each brake
caliper, following the above sequence.










Right-hand drive vehicles




All vehicles

12.

WARNING: Braking efficiency may be seriously
impaired if an incorrect bleed sequence is used.

Repeat the brake bleeding procedure for each brake
caliper, following the above sequence.

13. Fill the brake fluid reservoir to the MAX mark.

14. Apply the brakes and check for leaks.

15. Install the brake fluid reservoir cap.

16. Install the brake master cylinder cover.
Carefully secure the clip.

Published: 11-May-2011
Front Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Front Disc Brake - Component Location
Description and Operation


NOTE: LH (left-hand) installation shown, RH (right-hand) installation similar.










PerformanceBrakes-5.0LSuperchargerV8Vehicleswww.JagDocs.com

BRAKE CALIPERS System Operation

When hydraulic pressure is supplied to the caliper, the pistons extend to force the inner pad against the brake disc. The caliper
reacts and slides along two guide pins to bring the outer pad into contact with the brake disc.

BRAKE PAD WEAR SENSORS

When a brake pad incorporating a brake pad wear sensor is approximately 75% worn, the sensor wire within the pad material
is worn through and the brake pad wear sensor goes open circuit. When the instrument cluster detects the open circuit, it
illuminates the amber LED (light emitting diode) in the brake warning indicator, displays an appropriate warning in the
message center and sounds a warning chime.
Refer to: Instrument Cluster (413-01 Instrument Cluster, Description and Operation).

NOTE: A new pad wear sensor lead must be fitted whenever the brake pads are changed, irrespective of the brake pad
warning sensor being triggered.



BRAKE CALIPERS Component Description

Each caliper is mounted within a fixed carrier that is secured to the front wheel knuckle with two bolts. The inboard brake pad
of the LH (left-hand) brake incorporates a wear sensor.

Each outboard brake pad is installed with a pressed steel anti-rattle spring. On SC (supercharger) vehicles, a badge with the
'R' symbol is formed on the anti-rattle spring.

BRAKE PAD WEAR SENSORS

The brake pad wear sensor is wired in series with a wear sensor on the RH (right-hand) rear brake and the instrument cluster.
If the thickness of one of the brake pads connected to a wear sensor decreases to a predetermined limit, the instrument
cluster illuminates the brake warning indicator.

Published: 02-May-2013
Front Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Brake Caliper Vehicles With: High Performance Brakes
Removal and Installation

Removal


CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove the fluid and clean the area
with water.


NOTE: Removal steps in this procedure may contain installation details.


1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.

2. Remove the left-hand front wheel and tire.

Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

3. www.JagDocs.com

4. CAUTION: Always plug any open connections to
prevent contamination.
NOTES:


To prevent the loss of brake fluid, using the special
tool apply the brake pedal and set to 40mm ( 1.6 in ) below
the rest position.


Left-hand shown, right-hand similar.


Remove and discard the two sealing washers.










5. NOTE: Left-hand shown, right-hand similar.
6.

7. CAUTION: Removal of the clips is a delicate
procedure, damage will occur if any force is used.


NOTE: Left-hand shown, right-hand similar.

Lever the anti-rattle spring in the center of the
spring until either side is released.

















8. WARNING: If the brake caliper piston seal is damaged
a new brake caliper must be installed.


CAUTION: Do not allow the brake caliper to hang on
the brake hose.


NOTE: Left-hand shown, right-hand similar.
















9. NOTE: Left-hand shown, right-hand similar.
Release the clip.

Installation
10.
NOTE: Left-hand shown, right-hand similar.


1. WARNING: Do not use compressed air to clean brake components.
Dust from friction materials can be harmful if inhaled.


CAUTION: As the piston is pushed back into the caliper housing,
the brake fluid level in the reservoir will rise. Do not allow the reservoir
to overflow.
Press the piston into the caliper housing.

2.
Apply grease C2C-39930 to the areas indicated.

6. NOTE: Left-hand shown, right-hand similar.

Secure the bottom arm of the anti-rattle spring
under the bottom anchor bracket of the caliper.
Compress the upper spring arm into the correct
position, under the upper anchor bracket, whilst
retaining the logo plate.
Using the screw-driver, tap the central locating tag
into the locked position.
















7. CAUTIONS:


Always plug any open connections to prevent
contamination.


Make sure new sealing washers are installed.

NOTES:


To prevent the loss of brake fluid, using the special
tool apply the brake pedal and set to 40mm ( 1.6 in ) below
the rest position.


Left-hand shown, right-hand similar.
Torque: 42 Nm www.JagDocs.com

7. WARNING: If the brake caliper piston seal is damaged
a new brake caliper must be installed.


CAUTION: Do not allow the brake caliper to hang on
the brake hose.


NOTE: Left-hand shown, right-hand similar.
















8. NOTE: Left-hand shown, right-hand similar.
Release the clip.














9. NOTE: Left-hand shown, right-hand similar.