steering JAGUAR XFR 2010 1.G Workshop Manual

supplies provide power for the movement motors in addition to the driver's seat switch pack. Power is only supplied to the
driver's seat module and the driver's seat switch pack when the ignition is on (power mode 6).

The driver's seat switch pack is connected to the driver's seat module by a LIN bus for the seat movement switches. Any selection for seat movement generates a message which is passed via the LIN to the driver's seat module. The seat module processes the request and operates the applicable seat function as required using the power supplies from the CJB.
Each seat motor contains a Hall position sensor. The sensor sends a feedback signal to the driver's seat module. The signal is
used for memory store and memory recall functions.

The lumbar adjustment switch on the driver's seat switch pack is wired direct to the lumbar pump and solenoids. The switch,
when moved to the inflate position for either the upper or lower inflatable cushion cell, provides a power supply to the lumbar
pump and simultaneously activates the applicable inflate solenoid valve. When the switch is released the pump stops and the
solenoid valve closes trapping the air in the inflatable cushion. When the switch is moved to the deflate position for either the
upper or lower inflatable cushion cell, power is supplied to the applicable deflate solenoid valve which opens to allow the air in
the cushion to escape. When the switch is released, the valve is closed and the remaining air in the cushion is retained.



FRONT SEATS - DESCRIPTION Component Description

The table below highlights the features available for each seating option.

Seat Type Non-Heated Heated Heated and Cooled Lumbar Support Memory 8-way Yes Optional No 2-way No 10-way Yes Optional Optional 2-way Optional (Driver's seat only) 12-way No No Yes 4-way No 16-way No No Yes 4-way Yes (Driver's seat only) Seat Heating

The 3-stage heated front seats feature 2 heater elements located in the seat cushion and a single heater element located in
the seat squab. Operation of the heated front seats is controlled by the ATC module via the TSD, information and entertainment control module and the CJB module on vehicles with heated seats. On vehicles with heated and cooled seats the operation is controlled by the TSD, information and entertainment control module and the front seat climate control
module.

The heated and cooled front seats each contain 2 climate modules; one in the cushion, one in the squab. The climate modules
contain 'Peltier' cells which are able to deliver heating and cooling based on a voltage provided by the front seat climate
control module. Each climate module also contains a fan, which blows air over the Peltier cells to distribute heated or cooled
air via liners in the seat cushion and squab. The fan is also controlled by the front seat climate control module. The TSD allows
the driver and passenger to select 3 ranges of heated or cooled ventilation; off, minimum and intermediate. Also, using the
selections on the TSD, the driver and passenger can select between full seat ventilation or squab backrest ventilation only.

Vehicles fitted with the 3-stage heated front seat option also feature a heated steering wheel.
Refer to: Steering Column Switches (211-05 Steering Column Switches, Description and Operation).
Electric Seat Adjustment

Lumbar Support

On 8, 10 and 12 way seats, a 2 way lumbar support is provided which allows the lumbar inflatable cushion to be inflated or
deflated as required. On 16 way seats, a 4 way lumbar support is fitted which comprises two separate cushion cells. The upper
and lower cells can be inflated or deflated individually allowing greater comfort adjustment for the driver and passenger.

The lumbar support comprises an inflatable cushion located in the seat squab, a pump and solenoids. The pump is activated
when the applicable seat switch is moved to the inflate position, inflating the cell(s) in the inflatable cushion. On 8 and 10
way seats, a single solenoid operated valve allows the inflatable cushion to be deflated. On 12 and 16 way seats, 4 solenoid
valves control the inflation and deflation of the upper and lower inflatable cushion cells, allowing each cell to be adjusted
individually.
Seat Motors

The head restraint motor is located in the upper section of each seat squab and is accessible by removal of the seat back. The
motor moves a cradle which is driven in a vertical motion by a rack and pinion arrangement. The cradle has the two head
restraint stems attached to it and therefore raises and lowers the head restraint as the motor moves the cradle. The motor
contains a Hall sensor which supplies positional information to the driver's seat module.

The seat slide motor is an integral component of the seat frame. The motor drives on a gear on a worm drive lead screw which
is integral with the floor rail. The lead screw has a stop at each end to limit the fore and aft seat movement.

memory positions to be stored and 'set' button with integral LED (light emitting diode). The seat, door mirror and steering
column motors have position sensors which provide feedback to driver's seat module.

Once the driver's seat, steering column and exterior mirrors have been adjusted, the vehicle is able to memorize these
settings for future use by using the following procedure:
Push the memory 'SET' button, the LED in the switch will illuminate Press the memory button 1 or 2 to memorize the current settings. The LED will extinguish, and a chime will sound to confirm that the settings have been memorized. If the ignition is on, power mode 6, the message center will display a
confirmation message.
The positions can be recalled by pressing the applicable button 1 or 2.
Stall Detection

Seat, steering column and mirror motors are deemed to have stalled if there is no change in the inputs that are received from
the corresponding feedback sensors for 200 ms (seat).

If a stall condition is detected then the drive to that motor is cancelled for the remainder of that memory operation (memory
recall) or until the switch is re-selected (manual movement).

If the motor movement has stopped due to loss of sensor feedback, either stall or sensor failure, then that motor may be
activated again, to move past the stall position, by re-selecting the appropriate switch and pressing for longer than 2 seconds.
This allows control of the motor to be maintained if sensor feedback is lost.

Upon re-selection of movement, if sensor pulses are detected then the motor will continue to be driven until the switch is
released or another stall condition is detected. If sensor feedback is not detected then the motor is only driven for 0.5 second
and then stops until the switch is released and then pressed again, when a further 0.5 second of activation is permitted, and
so on, this is known as inch mode.

For all seat motor manual movements, whenever a motor is driven and a stall occurs, the memory control module records the
position at which the stall occurred. If movement occurs beyond a stall position, then that position is erased from the control
modules memory. This will always allow movement past a previously recorded stall position once movement has been
registered beyond that position. This is the case for both manual and memory movement.
Initialization

When a replacement driver's seat module is fitted, it should be calibrated a Jaguar approved diagnostic system so that the
module can learn the seats absolute position.
Battery Monitor

If the battery voltage drops below 10.5 Volts, then the driver's seat module ignores all requests for a memory recall until the
battery voltage has reached 11.5 Volts. This will conserve as much power in the vehicle battery as possible to enable engine
cranking.

REAR SEATS - DESCRIPTION

The rear seat features a single piece cushion and a 60/40 split squab. Two latches are secured to the rear bulkhead by a pair
of M8 bolts to retain the seat squabs in the upright position. The latches can be released to fold down the individual cushions
by pulling a cable release located below the rear window parcel shelf in the luggage compartment.
ISOFIX fastening points are attached to the vehicle floor to provide secure fastening for compatible child seats.

A centrally mounted center arm rest can be folded down from the 60% squab. The arm rest contains two drinks holders.

8. Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation).

9. Refer to: Glove Compartment (501-12 Instrument Panel and Console, Removal and Installation).

10. Refer to: Instrument Panel Lower Trim Panel (501-12 Instrument Panel and Console, Removal and Installation).

11. Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

12. Refer to: Cowl Side Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

13. Refer to: Steering Wheel (211-04 Steering Column, Removal and Installation).


14. CAUTION: Be prepared to collect escaping coolant.

Special Tool(s): 303-1496

Published: 11-May-2011
Wipers and Washers - Wipers and Washers - Component Location
Description and Operation
COMPONENT LOCATION










































Item Description 1 Washer reservoir 2 Wiper motor and linkage assembly 3 Wiper/washer switch - RH (right-hand) steering column multifunction switch 4 Rain/light sensor 5 CJB (central junction box) 6 Headlamp washer jets (2 off) www.JagDocs.com

7 Windshield washer pump 8 Wiper/Washer switch - RH (right-hand) steering column multifunction switch 9 Instrument cluster 10 CJB (central junction box) 11 BJB (battery junction box)


WINDSHIELD WIPERS System Operation

Operation of the wipers and washers is controlled by the CJB in response to driver inputs from the wiper control switch and signals from the rain/light sensor. The instrument cluster monitors the condition of the wiper/washer control switch and
transmits driver requests to the CJB over the medium speed CAN bus.
The wiper control switch is connected via hardwired connections to the instrument cluster. The instrument cluster outputs on 4
wires a reference voltage to the wash/wipe switch, the auto wiper switch, the wiper switch and the flick wipe switch. All the
switches are connected to the instrument cluster on a common ground. Each switch function is connected to ground via a
resistor or series of resistors and the instrument cluster monitors the ground signal and determines which function has been
selected. The instrument cluster then outputs the appropriate message on the medium speed CAN bus to the CJB which responds to the requested wiper function. The CJB then activates the appropriate function either directly or via relays in the EJB for the wipers and headlamp powerwashers. Speed Dependent Mode

When the wipers are operating, a vehicle speed signal received by the CJB on the high speed CAN bus is used to operate a speed dependent mode. If the wipers are in fast wipe and the vehicle speed decreases to below 2 km/h (1.2 mph), the wipers
will reduce to the normal wipe speed. When the vehicle speed increases to above 8 km/h (5 mph) the fast wiper speed
selection is restored. If slow speed is selected and the vehicle speed drops below 2km/h (1.2 mph), the wipers will operate in
the intermittent mode. When the vehicle speed increases to above 8 km/h (5 mph) the slow wiper speed selection is restored
– this feature is configurable by the dealer using the approved Jaguar diagnostic system.
Wiper Motor

The wiper motor is controlled by the CJB. The CJB is connected to a wiper motor normal/fast relay in the EJB on 2 wires. The CJB is also connected to a wiper run/park relay, also located in the EJB.
Driver requests are received by the CJB which energizes the wiper motor normal/fast relay in the appropriate mode (normal or fast wipe) and also energizes the run/park relay in the run mode by providing a ground for the relay coils. When wiper
operation is deselected by the driver, the CJB monitors a park switch which is integral with the wiper motor. On receipt of a signal from the park switch, the CJB de-energises the run/park relay, removing the power supply through the normal/fast relay, stopping the wipers in the park position on the windshield.

The wiper motor is a DC (direct current) motor which drives a gear wheel via a worm drive attached to the motor spindle. The
motor has 3 sets of brushes with one brush connected to ground. When the normal/fast relay is energized in the normal
position, a power feed is supplied to the brush directly opposite the ground brush and operates the motor at slow speed.
When the relay is energized in the fast position, a power feed is connected to the second motor brush, which is offset from the
ground brush and operates the motor at the fast speed. With power supplied through the offset brush, the current flows
through fewer motor coil windings. This results in a lower resistance to current flow to the ground brush and produces a higher
motor rotational speed.

WINDSHIELD WASHERS

The windshield washers are controlled by the CJB. A driver request for washer operation, via the wiper control switch, is passed to the instrument cluster on the LIN bus. The instrument cluster passes the message to the CJB on the medium speed CAN bus.

The CJB energizes the windshield washer pump during the up stroke of the first 2 wash/wipe cycles. This ensures that wiper fluid is pushed to the sides of the windshield and eliminates the trail of fluid which can occur if the fluid is pushed to the
bottom of the windshield. The wipers will continue for 3 more cycles, followed after a delay of 4 seconds, by a single dry wipe.


NOTE: The dry wipe feature is configurable using an approved Jaguar diagnostic system.

The operation of the washer pump on the wiper up stroke only is configurable using an approved Jaguar diagnostic system.

The washer button can be pressed and held and the wipers will operate continuously for up to 10 seconds. After this period
when the button is released, the wipers will continue for 3 more cycles, followed after a delay, by a single dry wipe. After this
period washing will be inhibited, the wipers will continue for 3 more cycles, followed after a delay, by a single dry wipe.
Reactivating the switch will recommence the wash/wipe cycle.

RESERVOIR LEVEL SWITCH

The level switch is connected directly to the CJB. The switch is operated by a float which closes contacts within the switch when the fluid level falls to below the switch level. When the contacts are closed a ground path is completed from the CJB through the switch. This is sensed by the CJB which issues a message to the instrument cluster which displays a low fluid level warning.

On vehicles with headlamp powerwash, each headlamp assembly is fitted with a headlamp powerwasher. The powerwasher is
located on the underside of the headlamp assembly. The powerwasher is located in a clip at the front of the headlamp and
secured with 2 self tapping screws to the headlamp body.

The powerwasher is a telescopic unit which extends forwards from the headlamp assembly under washer fluid pressure
supplied by the headlamp powerwash pump. When the pump pressure decreases the powerwasher is automatically retracted
back into the housing. The outer end of the powerwasher is fitted with a trim which blends the powerwasher into the headlamp
when it is not operating. The powerwasher has two washer jets which direct washer fluid under high pressure onto the
headlamp lens when the powerwasher is extended.

RAIN/LIGHT SENSOR



The rain/light sensor is located at the upper edge of the windshield, behind the interior rear view mirror. Contact between the
rain sensor and windscreen is provided via a silicon pad which is compressed during the assembly process by two locking
retaining clips either side of the sensor.
The rain/light sensor unit attaches to the windshield via two clips, which latch onto formed tags on the windshield bracket.

The sensor provides information to the CJB for the optimum wiper operation for the prevailing conditions to maintain the shield in a clear condition at all times. The rain/light sensor is an optical unit, which operates on an infrared waveband. The sensor
uses the principle of the laws of reflection on interfacing surfaces between materials with differing refraction properties.

The rain/light sensor is connected to the CJB via a LIN bus. The sensor also receives a hardwired power and ground from the CJB. The 'auto' wipers are activated when the column stalk is moved to position 1 (first position from off in the upward direction). The sensitivity of the sensor can be adjusted by rotating the sensitivity collar on the wiper column stalk in the
clockwise or counterclockwise direction. Clockwise rotation will decrease sensitivity, while counterclockwise adjustment will
increase sensitivity. An increase in sensitivity adjustment results in a single wipe of the front wiper motor.


NOTE: The rain sensor also contains a light sensor. The light sensor is used to control operation of the automatic
headlamps function.
Refer to: Exterior Lighting (417-01 Exterior Lighting, Description and Operation).
WIPER CONTROL SWITCH

The wiper control switch is located on the RH steering column multifunction switch. The switch allows selection of the following functions:

Slow wipe
Fast wipe
Auto
Flick wipe
Windshield wash and headlamp powerwash (if fitted).

All wiper functions are connected to the instrument cluster by a resistor or series of resistors within the switch. The instrument
cluster uses the returned current to determine the selected function.

WIPER SERVICE POSITION

The wiper service position allows the wipers to be parked in a position to allow easy access to the wiper blades for
replacement. The service position is initiated by pulling the RH steering column multifunction switch towards the steering wheel and pressing the start/stop button to switch on the ignition. The wipers will move and stop in a vertical position on the
windshield. The RH steering column multifunction switch can be released and the ignition switched off. The service position is terminated at the next ignition on cycle and the wipers return to their normal park position.

and the safety belt buckle sensor. Based on this data, the RCM decides which level of airbag module deployment is required and forwards the information to the second area, the deployment handler.

The deployment handler evaluates the status of the seat track position sensor and safety belt buckle sensors before a decision
is made about which restraints should finally be deployed.

Data from the side crash sensors is used by the RCM in conjunction with acceleration data from the RCM internal accelerometer to make a deployment decision. The RCM processes the acceleration data and subject to an impact being of high enough severity, decides whether the side airbag module should be deployed.

On board testing of the airbag modules, front safety belt pretensioner firing circuits, warning indicator circuits and module
status (the crash and side impact sensors perform basic self-tests) is performed by the RCM together with the storing of fault codes.

The RCM drives the SRS indicator on the instrument pack via a CAN signal. If the warning lamp fails, a fault code is recorded and a warning tone is sounded in place of the lamp if a further fault occurs. It also provides a temporary back-up power supply
to operate the airbag modules in the event that in crash conditions, the battery supply is lost. In the event of a crash, it
records certain data which can be accessed via the diagnostic connector.

A safing sensor in the RCM provides confirmation of an impact to verify if airbag and pretensioner activation is necessary. A roll-over sensor monitors the lateral attitude of the vehicle. Various firing strategies are employed by the RCM to ensure that during an accident only the appropriate airbags and pretensioners are fired. The firing strategy used also depends on the
inputs from the safety belt switches and the occupant monitoring system.

An energy reserve in the RCM ensures there is always a minimum of 150 milliseconds of stored energy available if the power supply from the ignition switch is disrupted during a crash. The stored energy is sufficient to produce firing signals for the
driver airbag, the passenger airbag and the safety belt pretensioners.

When the ignition is switched on, the RCM performs a self-test and then performs cyclical monitoring of the system. If a fault is detected the RCM stores a related fault code and illuminates the airbag warning indicator. The faults can be retrieved by the recommended Jaguar diagnostic tool over the CAN bus. If a fault that could cause a false fire signal is detected, the RCM disables the respective firing circuit, and keeps it disabled during a crash event.

Clock Spring



The clockspring is installed on the steering column to provide the electrical interface between the fixed wiring harness of the
steering column and the components that rotate with the steering wheel, i.e. the driver airbag, the horn and the steering
wheel switch packs.

The clockspring consists of a plastic cassette which incorporates an outer cover fixed to the steering column and an inner rotor
which turns with the steering wheel. Four securing lugs attach the cover to the multifunction switch on the steering column.
The rotor is keyed to the steering wheel by a drive peg. A lug on the underside of the rotor operates the self-cancelling feature
of the turn signal indicator switch. A ribbon lead, threaded on rollers in the rotor, links two connectors on the cover to two
connectors on the rotor. Link leads for the driver airbag are installed in one of the connectors on the rotor.

To prevent damage to the ribbon lead, both the steering and the clockspring must be centralized when removing and installing
the clockspring or the steering wheel. The clockspring is centralized when the drive peg is at six o'clock and 50 - 100% of a
yellow wheel is visible in the viewing window.

Replacement clocksprings are fitted with a stopper, which locks the cover to the rotor, in the central position. The stopper must
be broken off when the replacement clockspring is installed.

occupant position and the crash severity. To reduce the risk of an airbag module induced injury to a driver that is positioned
close to the steering wheel, the airbag module deploys radially. It has a non-azide propellant that reduces particulates and
effluents. It consists of a two stage inflator with separate chambers for the two inflation stages, each being independently
activated by the RCM. It has two electrical connectors that are color coded and mechanically keyed to the respective connector on the inflator.

Passenger Airbag Module



The passenger airbag module is controlled by the RCM which chooses between single or dual stage deployment, depending on the occupant status and the crash severity. It consists of a two stage inflator with two airbag electrical connectors to
accommodate the two stage inflation.

The heated gas inflator consists of a high-pressure mix of clean air and hydrogen gas, triggered by two separate ignition
squibs. It produces a controlled generation of clean gas to rapidly fill the airbag. It is classified as a stored flammable gas
(not as an explosive) and as such, has less restrictive storage and transportation requirements. It produces a very clean burn
and almost no particulates and is almost free of any toxins, making disposal or recycling much easier. Drivers Airbag Module

Make sure that the road wheels are in the straight ahead position,
failure to follow this instruction may result in damage to the vehicle.

Refer to: Steering Wheel (211-04 Steering Column, Removal and Installation).


3. CAUTION: Failing to install the special tool to the
clockspring may result in damage to the vehicle.
Special Tool(s): 211-326




















4.

Installation
1. CAUTIONS:


Make sure that special tool 211-326 is installed to the
clockspring.


Make sure that the arrow on the cassette is centered
and pointing vertically (make sure that the steering wheel
has remained in the 12 o'clock position and that it has
not been turned by +/- 360 degrees) prior to the
steering wheel installation. On removal of the special tool,
keep the clockspring cables taught to prevent the cassette
moving from the set position. Failure to follow this
instruction may result in damage to the component.


Make sure that the road wheels are in the straight
ahead position, failure to follow this instruction may result
in damage to the vehicle.
To install, reverse the removal procedure.