Module JAGUAR XFR 2010 1.G Workshop Manual

Published: 16-Sep-2013
Electronic Engine Controls - V8 S/C 5.0L Petrol - Electronic Engine Controls
Diagnosis and Testing

Principle of Operation

For a detailed description of electronic engine controls, refer to the relevant Description and Operation section of the workshop
manual. REFER to: (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol)

Electronic Engine Controls (Description and Operation), Electronic Engine Controls (Description and Operation), Electronic Engine Controls (Description and Operation).
Inspection and Verification

1. Verify the customer concern.

2. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Engine oil level and condition
Cooling system coolant level
Fuel level
Fuel contamination/grade/quality
Throttle body
Front End Accessory Drive (FEAD) belt
Air cleaner condition
Fuses
Wiring harness
Electrical connector(s)
Sensor(s)
Engine Control Module
Transmission Control Module
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.

4. If the cause is not visually evident, verify the customer concern and refer to the Symptom Chart below, alternatively,
check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.
Symptom Chart

Symptom Possible Cause Action Engine non-start Engine does not crank
Security system /Immobilizer
engaged
Engine in shut-down mode
ECM relay
Battery
Starting system
Engine seized
Check that the security system is disarmed
Read DTCs and refer to DTC Index in this
section for ECM relay tests
Ensure the battery is in fully charged and
serviceable condition
For starting system tests refer to the
relevant section of the workshop manual
For engine system tests refer to the relevant
section of the workshop manual Engine cranks, but does not fire
Engine breather system
disconnected/restricted
Ignition system
Fuel system
Electronic engine controls
Ensure the engine breather system is free
from restriction and is correctly installed
For ignition system tests refer to the
relevant section of the workshop manual
For fuel system tests refer to the relevant
section of the workshop manual
Read DTCs and refer to DTC Index in this
section for electronic engine control tests Engine cranks and fires, but will not
start
Evaporative emissions purge
valve
Fuel pump
Spark plugs
Ignition coil failure(s)
For purge valve tests refer to the relevant
section of the workshop manual
For fuel system tests refer to the relevant
section of the workshop manual
For ignition system tests refer to the
relevant section of the workshop manual Difficult to start Difficult cold start
Check engine coolant
level/anti-freeze content
Battery
Electronic engine controls
Exhaust gas recirculation
Check the engine coolant level and
condition. Refer to the relevant sections of
the workshop manual
Ensure the battery is in a fully charged and
serviceable condition. Refer to the battery

Symptom Possible Cause Action No throttle response
Electronic engine controls
Read DTCs and refer to DTC Index in this
section for electronic engine control tests Speed control inhibited or disabled
Default mode enabled
Speed control, brake switch
Electronic engine controls
CAN fault
Check message center for default message,
read DTCs and refer to DTC Index
Refer to the relevant section of the
workshop manual for speed control, and
brake switch tests.
Read DTCs and refer to DTC Index in this
section for electronic engine control tests
Refer to the relevant section of the
workshop manual and the electrical wiring
diagrams to perform CAN network tests. Poor throttle response
Breather system
disconnected/restricted
Electronic engine controls
Transmission malfunction
Traction control event
Air leakage
Ensure engine breather system is free from
restriction and is correctly installed
Read DTCs and refer to DTC Index in this
section for electronic engine control tests
Refer to the workshop manual or
transmission troubleshooting guide for
transmission system tests.
Check for leakage in air intake system Engine defaults, warning light and
messages. Refer to the owner
handbook
Electronic engine controls
Read DTCs and refer to DTC Index in this
section for electronic engine control tests DTC Index


WARNING: Fuel injector voltage will reach 65Volts during operation and have a high current requirement.


CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part
number 3548-1358-00.
NOTES:


If the module/component is suspect and the vehicle remains under the Manufacturers warranty, refer to the Warranty
Policy and Procedure manual (section B1.2), or determine if any prior approval programme is in operation, prior to the
installation of a new module/component.


Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give additional information
read by the manufacturer-approved diagnostic system).


When performing electrical voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal
places, and with an up-to-date calibration certificate. When testing resistance, always take the resistance of the DMM leads
into account.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.


If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.

DTC Description Possible Causes Action B10A2-31 Crash Input - No signal
Loss of communication between
Restraints Control Module (RCM)
and Engine Control Module
(ECM) Refer to the electrical circuit diagrams and
check Restraints Control Module (RCM) Pulse
Width Modulated (PWM) SRS signal line circuit,
hard wired connection between Engine Control
Module (ECM) and Restraints Control Module
(RCM) for short to ground, short to power, open
circuit. Repair circuit as required, clear DTC and
retest system to confirm repair.

DTC Description Possible Causes Action B10AC-81
Cruise Control Switch -
invalid serial data received
The Engine Control Module
(ECM) has received an invalid
command from the steering
wheel switch pack Clear the DTC and press all the steering wheel
switches, re-check for DTCs. Refer to the
electrical circuit diagrams and check the Cruise
control switch circuit for open circuit, short to
power, short to ground, disconnected. Check
and install a new Steering Wheel Module (SWM) as required. B10AC-82 Cruise Control Switch - alive / sequence counter incorrect / not updated
Cruise Buttons alive counter is
not incrementing. Which
suggests that the LIN bus is
faulty
Steering Wheel Module (SWM) is
not connected
Steering Wheel Module (SWM)
failure Refer to the electrical circuit diagrams and
check the Cruise control switch circuit for open
circuit, short to power, short to ground,
disconnected. Check and install a new Steering
Wheel Module (SWM) as required. B10AC-83
Cruise Control Switch - value
of signal protection
calculation incorrect
Cruise buttons checksum
incorrect, incorrect cruise
switches fitted to vehicle Check and install new cruise switches as
required. B10AC-96
Cruise Control Switch -
component internal failure
Cruise control switch circuit,
open circuit, short to power,
short to ground, disconnected
Cruise Control Switch failure
Steering Wheel Module (SWM)
failure Check for related DTCs in other Central
Junction Box (CJB)s. Refer to the electrical
circuit diagrams and check the Cruise control
switch circuit for open circuit, short to power,
short to ground, disconnected. Check and
install a new cruise control switch as required.
Check and install a new Steering Wheel
Module (SWM) as required. B10FF-68
Ignition Control - Event
information
Spark plug(s) fault
Wiring harness fault
Ignition coil(s) fault Refer to repair manual and check spark plug(s)
for condition and security. Replace any
defective components as required. Refer to
electrical wiring diagrams and check ignition
coil circuit for intermittent open circuit, short
to power, short to ground. Check and install a
new coil(s) as required. B11DB-01
Battery Monitoring Module -
General Electrical Failure
Charging system fault Battery
monitoring signal line
circuit fault
Vehicle battery fault Refer to electrical wiring diagrams and check
charging system for faults. Perform any repairs
required. Refer to the electrical wiring
diagrams and check the Battery Monitoring
System (BMS) module circuit for open circuit,
short to ground, short to power. Refer to the
battery care manual and check and install a
new battery. B11DB-87
Battery Monitoring Module -
missing message
Battery signal line circuit fault Refer to the electrical wiring diagrams and
check the Battery Monitoring System (BMS)
module circuit for open circuit, short to ground,
short to power. B1206-68
Crash Occurred - event
information
Engine control Module (ECM) has
detected the vehicle has crashed
- event information DTC only Refer to the electrical circuit diagrams and
check the Engine Control Module (ECM) to
Restraints Control Module (RCM) circuit for
short to ground, short to power, open circuit.
Repair circuit as required, clear DTC and retest
system to confirm repair. C0031-00
Left Front Wheel Speed
Sensor - No sub type
information
Invalid data received from
Anti-lock Braking System (ABS)
module - left front wheel speed
signal fault Check Anti-lock Braking System (ABS) module
for related DTCs and refer to relevant DTC
Index. C0034-00
Right Front Wheel Speed
Sensor - No sub type
information
Invalid data received from
Anti-lock Braking System (ABS)
module - right front wheel speed
signal fault Check Anti-lock Braking System (ABS) module
for related DTCs and refer to relevant DTC
Index. C0037-00
Left Rear Wheel Speed
Sensor - No sub type
information
Invalid data received from
Anti-lock Braking System (ABS)
module - left rear wheel speed
signal fault Check Anti-lock Braking System (ABS) module
for related DTCs and refer to relevant DTC
Index. C003A-00
Right Rear Wheel Speed
Sensor - No sub type
information
Invalid data received from
Anti-lock Braking System (ABS)
module - right rear wheel speed
signal fault Check Anti-lock Braking System (ABS) module
for related DTCs and refer to relevant DTC
Index.

Published: 11-May-2011
Electronic Engine Controls - V8 S/C 5.0L Petrol - Powertrain Control Module
(PCM) Long Drive Cycle Self-Test
General Procedures


WARNING: Where possible, all road tests should be on well surfaced and dry roads. Always comply with speed limits and
local traffic regulations.
NOTES:


This procedure is an overcheck only. If fault codes are found, interrogation of the relevant system must be carried out and
claimed against.


The vehicle must exceed 50mph (80 km/h) during the road test.

1. Connect the diagnostic equipment to the vehicle.

2. Follow on screen prompts and check for engine management fault codes.

3. Clear the fault codes following the on screen procedure.

4. Disconnect the diagnostic equipment from the vehicle.


5. NOTE: Make sure cruise control is not engaged. Make sure
the engine temperature is above 60 ºC (140 ºF).
Carry out a road test and perform the following operations.
1. Accelerate to 55 mph (88 km/h) in 5th gear and cruise for 2
minutes with the engine speed at or above 1800rpm.
2. Lift off the throttle and allow the vehicle to decelerate until the
engine speed is less than 1000 rpm.
3. Stop the vehicle.
4. Release brake, allow the vehicle to move with no throttle for 1
minute.
5. Road test is now complete.

6. Connect the diagnostic equipment to the vehicle.


7. NOTE: If fault codes are found, interrogation of the relevant
system must be carried out and claimed against.
Follow on screen prompts and check for engine management fault codes.

8. Disconnect the diagnostic equipment from the vehicle.

Published: 11-May-2011
Electronic Engine Controls - V8 S/C 5.0L Petrol - Powertrain Control Module
(PCM) Short Drive Cycle Self-Test
General Procedures


NOTE: This procedure is an overcheck only. If fault codes are found, interrogation of the relevant system must be carried
out and claimed against.

1. Connect the diagnostic equipment to the vehicle.

2. Follow on screen prompts and check for engine management fault codes.

3. Clear the fault codes following the on screen procedure.

4. Start the engine.
Allow the engine to idle for 30 seconds.
Raise the engine speed to 1500 rpm and hold for 3 minutes until
a temperature of 70ºC (158 ºF) is achieved.
Allow the engine to idle for 30 seconds.
Switch off the engine.


5. NOTE: If fault codes are found, interrogation of the relevant
system must be carried out and claimed against.
Follow on screen prompts and check for engine management fault codes.

6. Disconnect the diagnostic equipment from the vehicle.

Installation 5. CAUTION: Make sure that the mating faces are clean
and free of foreign material.

Torque: 48 Nm
1. CAUTIONS:


If accidentally dropped or knocked install a new sensor.

Make sure the catalyst monitor sensor wiring harness is not twisted
more than 180 degrees and is not in contact with either the exhaust or
driveshaft.

Make sure the anti-seize compound does not contact the catalyst
monitor sensor tip.


NOTE: If the original sensor is to be installed, apply lubricant
meeting specification ESE-M12A4-A to the thread of the sensor.
To install, reverse the removal procedure.


2. NOTE: For NAS vehicles only.

If required, carry out a long drive cycle.

Refer to: Powertrain Control Module (PCM) Long Drive Cycle Self-Test (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, General
Procedures).

Installation
1. CAUTIONS:


Make sure the anti-seize compound does not contact the catalyst
monitor sensor tip.


If accidentally dropped or knocked install a new sensor.

Make sure the catalyst monitor sensor wiring harness is not twisted
more than 180 degrees and is not in contact with either the exhaust or
driveshaft.

NOTE: If the original sensor is to be installed, apply lubricant
meeting specification ESE-M12A4-A to the thread of the sensor.

To install, reverse the removal procedure.


2. NOTE: For NAS vehicles only.
If required, carry out a long drive cycle.

Refer to: Powertrain Control Module (PCM) Long Drive Cycle Self-Test (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, General
Procedures). www.JagDocs.com

Published: 11-May-2011
Electronic Engine Controls - V8 S/C 5.0L Petrol - Engine Control Module
(ECM)
Removal and Installation

Removal


NOTE: Some variation in the illustrations may occur, but the essential information is always correct.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

2. Refer to: Cowl Vent Screen (501-02 Front End Body Panels, Removal and Installation).

3. Refer to: Secondary Bulkhead Panel LH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation).

4. Torque: 25 Nm

Installation

1. NOTE: New units must be configured using the Programmable
Module Installation Routine in the diagnostic tool.
To install, reverse the removal procedure.
www.JagDocs.com

Installation 6. CAUTION: Make sure that the mating faces are clean
and free of foreign material.

Special Tool(s): 310-121 Torque: 48 Nm
1. CAUTIONS:


Make sure the anti-seize compound does not contact the HO2S tip.

If accidentally dropped or knocked install a new sensor.
Make sure the HO2S wiring harness is not twisted more than 180
degrees and is not in contact with either the exhaust or driveshaft.


NOTE: If the original sensor is to be installed, apply lubricant
meeting specification ESE-M12A4-A to the thread of the sensor.
To install, reverse the removal procedure.


2. NOTE: For NAS vehicles only.

If required, carry out a long drive cycle.

Refer to: Powertrain Control Module (PCM) Long Drive Cycle Self-Test (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, General
Procedures).